Sliding type mitre saw
Technical field
The invention relates to a kind of slidingtype and to cut sth. askew cyclotomy saw, be called for short sliding type mitre saw, particularly a kind of nose assembly can relatively support swing up and down, slide anteroposterior and the sliding type mitre saw that swings.
Background technology
The mitre saw sold in the market can be divided into mitre saw not with pull bar and sliding type mitre saw.Mitre saw not with pull bar can only do head and move up and down and the banking motion of left and right, so after its head presses, the sectional area of cutting material can depend on and the diameter of the saw blade that machine loads namely depend on the specification of machine; And the size of saw blade determines the watt level of motor, generally larger saw blade needs the motor of larger power to support.Sliding type mitre saw increases the cutting power of machine relative to support slide anteroposterior by head, achieve the possibility of small dimension, low power mitre saw cutting large size material.Sliding type mitre saw is by the ability considerably increased on cutting width and height of sliding.
The market share, on current desk type electric tools market, comprise domestic and export trade, the most salable instrument is exactly mitre saw, is widely used in building, house ornamentation, household maintenance, factory's specialty cuts occasion etc.And after sliding type mitre saw occurs, the cost particularly produced with batch continues to reduce, the share of sliding type mitre saw inside whole mitre saw is increasing, what the current non-sliding type mitre saw except some small dimensions was current also has more large batch of production, other is large gauge comparatively, and the mainstream model as more than 210mm specification adopts slidingtype to be main substantially.So be also mainstream model inside the present whole desk type electric tools of sliding type mitre saw.
The slide construction implementation of current mitre saw is mainly based on slide bar type structure, and namely two slide bars carry out slidably reciprocating of rectilinear direction by the linear bearing be arranged on rocking arm.The mounting means of slide bar can be divided into three kinds: a kind of top being mounted in support, the rear side of head; The second is mounted in below support; The third mode is that linear bearing is arranged on head, and slide bar is motionless, and whole head is along sliding bar.
Although various slide bar form forms are in sum varied, its principle is the same, is all by slide bar linear slide realization back and forth on linear bearing.Its structural principle is fairly simple, and linear bearing is widely used at present, and batch cost is to a certain extent low, so such slide bar form is widely adopted.But there is following problem in the combining form of slide bar and linear bearing.
1. the technical property requirements of slide bar is high, general slide bar adopts the round steel pipe of 21 inch (25mm), because slide bar directly contacts (point cantact) with the steel ball of linear bearing inside, so, larger pressure can be born in the local, surface of slide bar, and as used common steel, surface can produce gravure and scratch, thus reduce the surface quality of pole, affect smoothness and outward appearance.Secondly, slide bar belongs to appearance parts, its working surface or appearance, so also have very high corrosion-resistant antirust requirement, so the processing method relative complex of slide bar, causes cost higher.Most way steel tube surface is heat-treated (hardness)-chromium plating (hardness+antirust)-alignment (removing the distortion that heat treatment produces)-surfacing (precision of surface smoothness+outward appearance+various form and position tolerance).3rd is because the skidding distance of head is longer, only have two whole heads of round bar cantilever support, in order to ensure the precision and stability of complete machine, have higher requirement to the rigidity of slide bar, in fact slide bar has the elastic deformation process slightly turning round fried dough twist formula in actual use.
2. installation accuracy is high, two slide bars be mounted opposite precision and the relative accuracy of linear bearing that coordinates with it needs coupling, otherwise have influence on the smooth degree of complete machine, particularly its center square machining accuracy needs within 0.01mm, common milling machine is difficult to the square requirement of guarantee center, relatively unfavorable for cost control.Secondly, the quadrilateral structure intensity produced after two slide bar combinations, has higher requirement to the machining accuracy of the fixture at two ends equally.
3. there is potential safety hazard, the quadrilateral structure of common Slide bar structure may cause the possibility of unexpected tong in drawing process.
4. the linear bearing be used on mitre saw requires lower, and price is lower, but because reasons in structure, cost is still times over the price of common ball bearing; Next bearing registration being precision is low is relatively low, and noise during slip also can be higher, and the high linear bearing cost of precision can rising at double.
5. profile is single, lacks change.
For the problems referred to above that existing sliding type mitre saw exists, many manufacturers and knowledgeable people are studied and develop, but not yet have more rational product to emerge so far.
Summary of the invention
For overcoming the problems referred to above that existing sliding type mitre saw exists, the object of the invention be to provide a kind of simple and reasonable, production and processing convenient, quality of fit require low, structural strength is high, bending resistance and anti-twisting property is good, lightweight, production cost is low, elegant in appearance sliding type mitre saw.
The invention solves the technical scheme that its technical problem adopts, it comprises support, carriage, nose assembly, saw blade, carriage is coupled between the rear side of support and nose assembly, saw blade is arranged on nose assembly rotationally, nose assembly can be swung up and down relative to support by carriage and fore-and-aft direction slides, described carriage comprises rail brackets, rocking arm, slide mechanism; rocking arm can be arranged on support with swinging, and rail brackets is at least provided with two line slideways; Described slide mechanism comprises base plate, at least two row's rolling bearings be arranged on by rotating shaft on base plate, and base plate and rocking arm are fixedly connected as a single entity, and rolling bearing is provided with guide rail sliding chute, often arrange the guide rail sliding chute correspondence of rolling bearing and hold straight line guide rail.
The invention is scheme further, and described guide rail sliding chute is V-type groove or dovetail groove or deep-slotted chip breaker, and trench bottom is provided with dust stratification groove, and described left and right line slideway is circular guideway, the guide rail sliding chute of rolling bearing and circular guideway Structure deformation.
The invention is scheme further, and the rotating shaft of described wherein row's rolling bearing is provided with eccentric block, and eccentric block adjustable ground is arranged on base plate.
The invention is scheme further, and described rail brackets is section aluminum guide rail support, and its cross section is distributed with some reinforcements, and described line slideway is arranged on rail brackets with inserts form, and inserts is made up of hard wear-resistant material.
The invention is scheme further, described rocking arm is provided with rail brackets locking mechanism, this mechanism comprises locking drag hook, eccentric shaft, eccentric wheel, locking button, eccentric shaft is arranged on the locking bed of rocking arm rotationally, eccentric wheel and locking button correspondence are fixed on eccentric shaft, locking drag hook is set on eccentric wheel, and the other end of locking drag hook matches with line slideway.
After adopting said structure, there are following advantage and effect compared with the prior art: one is because rail brackets is section aluminum guide rail support, the cross section of section aluminum guide rail support is distributed with some reinforcements, and simple and reasonable, structural strength is high, bending resistance and anti-twisting property good, lightweight, can difformity be designed to, coordinate different shape requirements, elegant in appearance, good decorating effect.Two is because the guide rail sliding chute correspondence of two row's rolling bearings is arranged on two line slideways, line slideway can be made up of hard wear-resistant material, the preferred V-type groove of guide rail sliding chute, rolling bearing and line slideway Structure deformation, rail brackets slide anteroposterior is light flexibly, good stability, and assembly precision requires low, wear and tear little, noise is low, long service life.Three is because row's rolling bearing can carry out adjusting center distance by eccentric block, the gap that can ensure to cooperatively interact is minimum, ensures smooth degree, greatly can reduce the machining accuracy of each parts while ensureing assembly precision, after using wearing and tearing, precision is adjustable, thus ensures lasting precision.Four is that machined is simple and convenient, need not carry out high accuracy processing.Five is adopt this retaining mechanism, simple to operate, easy to use, reliable lock.
Accompanying drawing explanation
Fig. 1 is the perspective view of the invention.
Fig. 2 is the top view of the invention slide mechanism.
Fig. 3 is the A-A generalized section of the invention Fig. 2.
Fig. 4 is the fit structure schematic diagram of the invention.
Fig. 5 is the using state schematic diagram of the invention.
Wherein 1 guide rail limit base, 2 rail bracketses, 3 line slideways, 4 slide mechanisms, 5 rocking arms, 6 head Connection Blocks, 7 rolling bearings, 8 base plates, 9 rotating shafts, 10 guide rail sliding chutes, 11 dust stratification grooves, 12 eccentric blocks, 13 locking drag hooks, 14 eccentric shafts, 15 eccentric wheels, 16 locking buttons, 17 nose assemblies, 18 supports, 19 saw blades, 20 carriages.
Detailed description of the invention
Shown in Fig. 1 to Fig. 5, for the specific embodiments of the invention sliding type mitre saw, it comprises support 18, carriage 20, nose assembly 17, saw blade 19, carriage 20 is coupled between the rear side of support 18 and nose assembly 17, saw blade 19 is arranged on nose assembly 17 rotationally, nose assembly 17 can be swung up and down relative to support 18 by carriage 20 and fore-and-aft direction slides, described carriage 20 comprises rail brackets 2, Rocker arm 5, slide mechanism 4, Rocker arm 5 can be arranged on support 18 with swinging, the corresponding head Connection Block 6 being fixed with guide rail limit base 1 and being connected with nose assembly 17 in two ends of rail brackets 2, rail brackets 2 is at least provided with two line slideways 3, described slide mechanism 4 comprises base plate 8, at least two row's rolling bearings 7 be arranged on by rotating shaft 9 on base plate 8, base plate 8 and Rocker arm 5 are fixedly connected as a single entity, rolling bearing 7 is provided with guide rail sliding chute 10, often arranges guide rail sliding chute 10 correspondence of rolling bearing 7 and holds straight line guide rail 3.
Described guide rail sliding chute 10 can be V-type groove, and can be also dovetail groove, deep-slotted chip breaker etc., and be not limited to above-mentioned flute profile, trench bottom be provided with dust stratification groove 11.The preferred version of the present embodiment is that guide rail sliding chute selects V-type groove, described left and right line slideway 3 is circular guideway, the V-type groove of rolling bearing 7 and circular guideway Structure deformation, rail brackets 2 slide anteroposterior frictional resistance is little, light flexibly, good stability, motion noise is low, and dust stratification groove 11 can ensure that rail brackets 2 slide anteroposterior is more steadily reliable.
The rotating shaft 9 of described wherein row's rolling bearing 7 is provided with eccentric block 12, and eccentric block 12 adjustable ground is arranged on base plate 8.Can by the offset of eccentric block 12 adjustment roll dynamic bearing 7 centre-to-centre spacing, not only can reduce the tolerance of rail brackets 2 and line slideway 3, greatly reduce the machining accuracy of all parts, and the service life of line slideway 3 can be extended, long use can cause the wearing and tearing of different part thus produce gap, regulate fit-up gap by eccentric block 12, thus ensure precision enduringly.
Described rail brackets 2 is section aluminum guide rail support, its cross section is distributed with some reinforcements, structural strength and bending resistance and anti-twisting property can be improved by the reinforcement on cross section, difformity can be designed to coordinate different shape requirements simultaneously, elegant in appearance, good decorating effect.Described line slideway 3 is arranged on rail brackets 2 with inserts form, inserts is made up of hard wear-resistant material, or line slideway 3 and rail brackets 2 as a whole, hardness and the intensity of contact surface is improved by case-hardened technique, as hardening oxidation, chromium plating etc., rigidity and the anti-wear performance of line slideway 3 greatly can be improved.
Use for the ease of operation, described Rocker arm 5 is provided with rail brackets locking mechanism, this mechanism comprises locking drag hook 13, eccentric shaft 14, eccentric wheel 15, locking button 16, eccentric shaft 14 is arranged on the locking bed of Rocker arm 5 rotationally, eccentric wheel 15 and locking button 16 correspondence are fixed on eccentric shaft 14, locking drag hook 15 is set on eccentric wheel 15, and the other end of locking drag hook 13 matches with line slideway 3.When needs locking rail brackets 2, rotational lock button 16, locking button 16 is with movable eccentric wheel 15 to rotate by eccentric shaft 14, and eccentric wheel 15 drives locking drag hook 13 move horizontally and hold line slideway 3 tightly, thus rail brackets 2 is locked on Rocker arm 5.
The above; just an embodiment of the invention, not makes any pro forma restriction, on the technical scheme basis not departing from the invention to the invention; done simple modification, equivalent variations or modification, all fall into the protection domain of the invention.