CN105014101A - Automatic finish turning lathe for motor rotor - Google Patents
Automatic finish turning lathe for motor rotor Download PDFInfo
- Publication number
- CN105014101A CN105014101A CN201510482024.XA CN201510482024A CN105014101A CN 105014101 A CN105014101 A CN 105014101A CN 201510482024 A CN201510482024 A CN 201510482024A CN 105014101 A CN105014101 A CN 105014101A
- Authority
- CN
- China
- Prior art keywords
- rotor
- lathe
- finish turning
- gag lever
- lever post
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B7/00—Automatic or semi-automatic turning-machines with a single working-spindle, e.g. controlled by cams; Equipment therefor; Features common to automatic and semi-automatic turning-machines with one or more working-spindles
- B23B7/12—Automatic or semi-automatic machines for turning of workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/28—Electric drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Turning (AREA)
Abstract
The invention discloses an automatic finish turning lathe for a motor rotor. The automatic finish turning lathe comprises a lathe body, a turning tool, a tool rest, rotary supporting frames, a rotor power device, a rotor power device installation frame and a telescopic cylinder. The turning tool is installed on the tool rest. The tool rest is in sliding connection with the lathe body. The two rotor supporting frames are arranged and used for supporting the portions, at the two sides of a motor rotor iron core, of a rotary shaft respectively. The motor rotor can smoothly rotate relative to the rotor supporting frames. The rotor power device is fixedly connected to the rotor power device installation frame. The rotor power device installation frame is rotationally connected with the lathe body. A cylinder body and a telescopic rod of the telescopic cylinder are rotationally connected with the lathe body and the rotor power device installation frame respectively. The automatic finish turning lathe for the motor rotor is simple in structure and extremely convenient to control, the clamping process of the motor is omitted, power is provided by the rotor power device, finish turning accuracy is guaranteed, production efficiency is greatly improved, and labor cost is saved.
Description
Technical field
The present invention relates to a kind of automatic lathe, particularly a kind of finish turning lathe for rotor finish turning.
Background technology
The present invention is a part for rotor production line.
Motor, primarily of rotor and stator composition, is realize the important device of electric energy to mechanical energy, is the power source of a lot of automation equipment, is widely used in all trades and professions.Rotor is made up of rotating shaft and rotor core, and its production process mainly comprises rotating shaft press-in iron core, and processing iron core cylindrical and iron core cylindrical roll paint etc.; The outer bowlder of processing iron core, carry out the cylindrical of turning rotor core mainly through numerically controlled lathe, its process time is shorter, generally below 10 seconds, needs workman to complete loading and unloading and the clamping of rotor; And rotor is widely used, China's being in great demand to rotor.
Mainly there is following limitation in current rotor: (1) automaticity is low, and working (machining) efficiency is low in process.Although there is the equipment for automation loading and unloading and clamping in the market, but most equipment utilizes manipulator to realize loading and unloading and the clamping of rotor, the long clamping time has had a strong impact on rotor working (machining) efficiency, and manipulator cost compare is high, therefore the loading and unloading of rotor and clamping major part are by manually having come, cause process automaticity low, efficiency is not high.(2) labor strength is large, there is potential safety hazard.In rotor process, because process time is very short, workman needs frequently manually to carry out loading and unloading and clamping, directly contacts with lathe, and labour intensity is comparatively large, in the long course of work, there is serious potential safety hazard.(3) recruitment difficulty, labor shortage.Rotor adds man-hour numerically controlled lathe and needs outfit workman, and the demand of rotor is very big, and therefore the processing of rotor needs a large amount of workman; Constantly there is the situations such as recruitment difficulty, labor shortage along with labour intensive professions such as Chinese labour force cost rise gradually, rotor processing.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides a kind of automatic finish turning lathe fast, automatically completing rotor finish turning.
Technical scheme: for achieving the above object, the automatic finish turning lathe of rotor of the present invention comprises lathe body, lathe tool, knife rest, Rotor carriage, rotordynamic device, rotordynamic device installing rack and telescopic cylinder, described lathe tool is arranged on knife rest, and described knife rest is slidably connected relative to lathe body; Comprise two Rotor carriages, respectively the rotating shaft of supporting motor rotor iron core both sides, rotor can relative to Rotor carriage smooth rotation; Described rotordynamic device is connected on rotordynamic device installing rack, for being rotationally connected between described rotordynamic device installing rack and lathe body, the cylinder body of described telescopic cylinder and expansion link respectively and between lathe body and rotordynamic device installing rack for being rotationally connected.
Further, described Rotor carriage is made up of two idle pulleys, and two idle pulleys are all rotationally connected with lathe body and the turning cylinder of two idle pulleys is parallel to each other, and the gap between two idle pulleys is less than the diameter of the rotating shaft of rotor.
Further, also comprise gag lever post, described gag lever post is arranged in lathe body, and described gag lever post is coaxial with the rotating shaft of the rotor propped up on Rotor carriage (4), and when gag lever post is arranged on initial, Rotor carriage does not have the side of lathe tool.
Further, described gag lever post can radially regulate, and is screw thread adjustable structure between gag lever post and lathe body.
Further, described gag lever post can radially regulate, and described gag lever post is optical axis, and described lathe has open pore, and the opening part of open pore is provided with screw and tightens up, and described gag lever post is arranged in open pore.
Further, described rotordynamic device comprises friction endless belt, driving wheel and two driven pulleys, and described friction annular band is around driving wheel and two driven pulley peripheries, and described driving wheel is by DC motor Driver, and described friction endless belt has elasticity.
Further, described rotordynamic device is a friction roller, and friction roller is by the second DC motor Driver.
Further, be slidably connected by gear-rack drive between described knife rest and lathe body, described knife rest is provided with gear, gear connects drive motors, and described lathe body installs tooth bar, and described wheel and rack engages each other.
Beneficial effect: rotor of the present invention automatic finish turning lathe structure is simple, it is extremely convenient to control, there is no the clamping process of rotor, there is provided power by rotordynamic device, both ensure that finish turning precision, prevent again traditional diamond-making technique rotor surface to be crushed by fixture, efficiency is very high, whole finish turning process can control, within five seconds, to meet automated production beat, substantially increases production efficiency and saves human cost.
Accompanying drawing explanation
Accompanying drawing 1 is the schematic diagram of the automatic finish turning lathe of rotor;
Accompanying drawing 2 is the position view of original state lower limit bar, rotor and lathe tool.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.
The automatic finish turning lathe of rotor as shown in Figure 1, comprise lathe body 1, lathe tool 2, knife rest 3, Rotor carriage 4, rotordynamic device 5, rotordynamic device installing rack 6 and telescopic cylinder 7, described lathe tool 2 is arranged on knife rest 3, and described knife rest 3 is slidably connected relative to lathe body 1; Comprise two Rotor carriages 4, respectively the rotating shaft of supporting motor rotor iron core both sides, rotor can relative to Rotor carriage 4 smooth rotation; Described rotordynamic device 5 is connected on rotordynamic device installing rack 6, for being rotationally connected between described rotordynamic device installing rack 6 and lathe body 1, the cylinder body of described telescopic cylinder 7 and expansion link respectively and between lathe body 1 and rotordynamic device installing rack 6 for being rotationally connected.
Described Rotor carriage 4 is made up of two idle pulleys, and two idle pulleys are all rotationally connected with lathe body 1 and the turning cylinder of two idle pulleys is parallel to each other, and the gap between two idle pulleys is less than the diameter of rotor shaft.The each Rotor carriage of two ends of rotor like this just can prop rotor.
As shown in Figure 2, also comprise gag lever post 8, described gag lever post 8 is arranged in lathe body 1, and described gag lever post 8 is coaxial with the rotating shaft of the rotor propped up on Rotor carriage 4, and when gag lever post 8 is arranged on initial, Rotor carriage 4 does not have the side of lathe tool 2.Described gag lever post 8 can radially regulate, and is screw thread adjustable structure between gag lever post 8 and lathe body 1.Play is there is under the responsive to axial force that gag lever post 8 can prevent rotor from producing when lathe tool 2 turning feeding.
Described rotordynamic device 5 comprises friction endless belt 51, driving wheel 52 and two driven pulleys 53, described friction endless belt 51 is looped around driving wheel 52 and two driven pulleys 53 are peripheral, described driving wheel 52 is by DC motor Driver, and described friction endless belt 51 has elasticity.So can ensure contact cornerite and the contact area of friction endless belt 51 and rotor core part, ensure power and the rotating speed of turning process rotor.
Be slidably connected by gear-rack drive between described knife rest 3 and lathe body 1, described knife rest 3 is provided with gear, gear connects drive motors, and described lathe body 1 installs tooth bar, and described wheel and rack engages each other.
Rotor of the present invention automatic finish turning lathe structure is simple, it is extremely convenient to control, there is no the clamping process of rotor, there is provided power by rotordynamic device, both ensure that finish turning precision, prevent again traditional diamond-making technique rotor surface to be crushed by fixture, efficiency is very high, whole finish turning process can control, within five seconds, to meet automated production beat, substantially increases production efficiency and saves human cost.
The above is only the preferred embodiment of the present invention; be noted that for those skilled in the art; under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (8)
1. the automatic finish turning lathe of rotor, it is characterized in that: comprise lathe body (1), lathe tool (2), knife rest (3), Rotor carriage (4), rotordynamic device (5), rotordynamic device installing rack (6) and telescopic cylinder (7), described lathe tool (2) is arranged on knife rest (3), and described knife rest (3) is slidably connected relative to lathe body (1); Comprise two Rotor carriages (4), respectively the rotating shaft of supporting motor rotor iron core both sides, rotor can relative to Rotor carriage (4) smooth rotation; Described rotordynamic device (5) is connected on rotordynamic device installing rack (6), for being rotationally connected between described rotordynamic device installing rack (6) and lathe body (1), the cylinder body of described telescopic cylinder (7) and expansion link respectively and between lathe body (1) and rotordynamic device installing rack (6) for being rotationally connected.
2. the automatic finish turning lathe of a kind of rotor according to claim 1, it is characterized in that: described Rotor carriage (4) is made up of two idle pulleys, two idle pulleys are all rotationally connected with lathe body (1) and the turning cylinder of two idle pulleys is parallel to each other, and the gap between two idle pulleys is less than the diameter of the rotating shaft of rotor.
3. the automatic finish turning lathe of a kind of rotor according to claim 1, it is characterized in that: also comprise gag lever post (8), described gag lever post (8) is arranged in lathe body (1), described gag lever post (8) is coaxial with the rotating shaft of the rotor propped up on Rotor carriage (4), and when gag lever post (8) is arranged on initial, Rotor carriage (4) does not have the side of lathe tool (2).
4. the automatic finish turning lathe of a kind of rotor according to claim 3, is characterized in that: described gag lever post (8) can radially regulate, and is screw thread adjustable structure between gag lever post (8) and lathe body (1).
5. the automatic finish turning lathe of a kind of rotor according to claim 3, it is characterized in that: described gag lever post (8) can radially regulate, described gag lever post (8) is optical axis, described lathe body (1) is provided with open pore, the opening part of open pore is provided with tensioning screw, and described gag lever post (8) is arranged in open pore.
6. the automatic finish turning lathe of a kind of rotor according to claim 1, it is characterized in that: described rotordynamic device (5) comprises friction endless belt (51), driving wheel (52) and two driven pulleys (53), it is peripheral with two driven pulleys (53) that described friction endless belt (51) is looped around driving wheel (52), described driving wheel (52) is by DC motor Driver, and described friction endless belt (51) has elasticity.
7. the automatic finish turning lathe of a kind of rotor according to claim 1, is characterized in that: described rotordynamic device (5) is a friction roller, and friction roller is by the second DC motor Driver.
8. the automatic finish turning lathe of a kind of rotor according to the arbitrary claim of claim 1-4, it is characterized in that: be slidably connected by gear-rack drive between described knife rest (3) and lathe body (1), (3) are provided with gear with described knife rest, gear connects drive motors, (1) installs tooth bar to described lathe body, and described wheel and rack engages each other.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510482024.XA CN105014101A (en) | 2015-08-07 | 2015-08-07 | Automatic finish turning lathe for motor rotor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510482024.XA CN105014101A (en) | 2015-08-07 | 2015-08-07 | Automatic finish turning lathe for motor rotor |
Publications (1)
Publication Number | Publication Date |
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CN105014101A true CN105014101A (en) | 2015-11-04 |
Family
ID=54404603
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201510482024.XA Pending CN105014101A (en) | 2015-08-07 | 2015-08-07 | Automatic finish turning lathe for motor rotor |
Country Status (1)
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CN (1) | CN105014101A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107414571A (en) * | 2017-05-11 | 2017-12-01 | 安徽信盟装备股份有限公司 | Hydraulically operated fixture switching mechanism |
JP6934969B2 (en) * | 2020-03-06 | 2021-09-15 | 株式会社サンシン | Rotor cutting method for motors and their machines |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2441592Y (en) * | 2000-08-16 | 2001-08-08 | 江苏省泰兴机床有限责任公司 | Autoamtic lathe |
CN2923123Y (en) * | 2006-07-11 | 2007-07-18 | 许晓华 | Motor rotor iron-core turning clamp |
CN201257553Y (en) * | 2008-10-06 | 2009-06-17 | 胜利油田高原石油装备有限责任公司 | Novel screw pump rotor polishing device |
CN202185587U (en) * | 2011-06-16 | 2012-04-11 | 梁文光 | Turning device for motor rotors |
CN202894342U (en) * | 2012-11-07 | 2013-04-24 | 广东至盈实业有限公司 | Turning device for outer circle surface of micro-motor rotor commutator |
CN204818086U (en) * | 2015-08-07 | 2015-12-02 | 苏州三体智能科技有限公司 | Automatic finish turning lathe of electric motor rotor |
-
2015
- 2015-08-07 CN CN201510482024.XA patent/CN105014101A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2441592Y (en) * | 2000-08-16 | 2001-08-08 | 江苏省泰兴机床有限责任公司 | Autoamtic lathe |
CN2923123Y (en) * | 2006-07-11 | 2007-07-18 | 许晓华 | Motor rotor iron-core turning clamp |
CN201257553Y (en) * | 2008-10-06 | 2009-06-17 | 胜利油田高原石油装备有限责任公司 | Novel screw pump rotor polishing device |
CN202185587U (en) * | 2011-06-16 | 2012-04-11 | 梁文光 | Turning device for motor rotors |
CN202894342U (en) * | 2012-11-07 | 2013-04-24 | 广东至盈实业有限公司 | Turning device for outer circle surface of micro-motor rotor commutator |
CN204818086U (en) * | 2015-08-07 | 2015-12-02 | 苏州三体智能科技有限公司 | Automatic finish turning lathe of electric motor rotor |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107414571A (en) * | 2017-05-11 | 2017-12-01 | 安徽信盟装备股份有限公司 | Hydraulically operated fixture switching mechanism |
CN107414571B (en) * | 2017-05-11 | 2019-03-29 | 安徽信盟装备股份有限公司 | Hydraulically operated fixture turnover mechanism |
JP6934969B2 (en) * | 2020-03-06 | 2021-09-15 | 株式会社サンシン | Rotor cutting method for motors and their machines |
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PB01 | Publication | ||
C10 | Entry into substantive examination | ||
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Application publication date: 20151104 |