Summary of the invention
The first object of the present invention is to provide the cold burden of metering nozzle open type continuous casting square billet to lay method; The second object of the present invention is to provide the starting of metering nozzle open type continuous casting square billet to open pouring technique.
The first object of the present invention is achieved in that the cold burden of described metering nozzle open type continuous casting square billet lays method and comprises assembling, joint filling and cloth material process, specifically comprises:
A, assembling: before casting, on crystallizer copper inside pipe wall, smear crystallizer oil, consumption is 200 ~ 300ml; The dummy bar hanging up properly dummy ingot hook and cover plate is sent into crystallizer, and cover plate is positioned at along 150mm place at the bottom of crystallizer, and dummy ingot gib head is towards intrados.
B, joint filling: jam-pack is filled up in the gap between dummy ingot cover plate and crystallizer copper pipe with heat-barrier material.
C, cloth: the broken steel grit layer first laying particle diameter 1 ~ 2mm in crystallizer copper pipe, pave even, thickness 1 ~ 2cm; Then on broken steel grit layer, lay diameter 2 ~ 3cm, the cocoon-like cold burden layer of length 5 ~ 6cm, evenly tiling is two-layer, gross thickness 4 ~ 6cm; Finally place diameter 12 ~ 14cm, the bowl-shape cold burden of thickness 1 ~ 2cm 4, respectively at crystallizer copper pipe extrados, left and right side respectively places one, and the rim of a bowl pastes crystallizer copper pipe, then places one at crystallizer copper pipe top, and the rim of a bowl is downward, completes cold burden and lays.
The second object of the present invention be achieved in that the starting of described metering nozzle open type continuous casting square billet open pouring technique comprise cold burden lay, pour into a mould preparation and pouring molten steel operation, specifically comprise:
A, cold burden lay: before casting, on crystallizer copper inside pipe wall, smear crystallizer oil, consumption is 200 ~ 300ml; The dummy bar hanging up properly dummy ingot hook and cover plate is sent into crystallizer, and cover plate is positioned at along 150mm place at the bottom of crystallizer, and dummy ingot gib head is towards intrados; With heat-barrier material, jam-pack is filled up in the gap between dummy ingot cover plate and crystallizer copper pipe; First in crystallizer copper pipe, lay the broken steel grit layer of particle diameter 1 ~ 2mm, pave even, thickness 1 ~ 2cm; Then on broken steel grit layer, lay diameter 2 ~ 3cm, the cocoon-like cold burden layer of length 5 ~ 6cm, evenly tiling is two-layer, gross thickness 4 ~ 6cm; Finally place diameter 12 ~ 14cm, the bowl-shape cold burden of thickness 1 ~ 2cm 4, respectively at crystallizer copper pipe extrados, left and right side respectively places one, and the rim of a bowl pastes crystallizer copper pipe, then places one at crystallizer copper pipe top, and the rim of a bowl is downward, completes cold burden and lays.
B, cast prepare: open mold oscillator mechanism, secondary cooling water and blower fan, open ladle slide gate in billet, molten steel starts to inject tundish.
C, pouring molten steel: when molten steel face in tundish is to 300 ~ 400mm height, take out during the plug blocking middle water containing opening carries out to unwrap and water, make molten steel inject crystallizer; Device to be crystallized has on flame after 4 ~ 5s, and molten steel in mold liquid level rises to from crystallizer 250 ~ 350mm suitable for reading, then start to cast, starting pulling rate 0.5m/min; According to liquid level situation, every 1 ~ 2 second speed-raising 0.5m/min, progressively pulling rate is risen to normal pulling rate 2.5 ~ 2.8m/min, liquid steel level progressively reached from crystallizer 140 ~ 160mm place suitable for reading, needed to keep the liquid steel level in crystallizer to stablize in process; After entering normal pulling rate, need immediately carry out dragging for slag operation.
Adopt cold burden of the present invention to lay method and pouring technique is opened in starting, avoid and to open when watering pendulum rotating groove repeatedly and forward the dangerous and waste problem of the molten steel sputtering existed directly over crystallizer to.By to the cloth of cold burden high-volume and the mode that lays carry out global optimization, avoid starting too fast too early, the bleedout that shell thickness causes not, also avoid starting steel flow large, directly wash away stirring cold burden, the even bleedout caused of inhomogeneous cooling.Avoiding cold burden lays too much, and molten steel is not fully filled into cold burden space, the problem that dummy ingot gib head and cold burden bond loosely.Avoid cold burden and lay deficiency, dummy ingot gib head bent part is melted by molten steel, gib head can not with the problem of the effective riveted of base head.In addition, cold burden of the present invention lays method and the strong adaptability of pouring technique to liquid steel temperature is opened in starting, shows molten steel temperature in tundish 1560 ~ 1580 DEG C, all can realize directly starting to walk to open to water.
Detailed description of the invention
The present invention is further illustrated below, but limited the present invention never in any form, and any conversion done based on training centre of the present invention or replacement, all belong to protection scope of the present invention.
The cold burden of metering nozzle open type continuous casting square billet of the present invention lays method and comprises assembling, joint filling and cloth material process, specifically comprises:
Described assembly process refers to: before casting, on crystallizer copper inside pipe wall, smear crystallizer oil, consumption is 200 ~ 300ml; The dummy bar hanging up properly dummy ingot hook and cover plate is sent into crystallizer, and cover plate is positioned at along 150mm place at the bottom of crystallizer, and dummy ingot gib head is towards intrados.
Described joint filling operation refers to: with heat-barrier material, jam-pack is filled up in the gap between dummy ingot cover plate and crystallizer copper pipe.
Described cloth material process refers to: the broken steel grit layer first laying particle diameter 1 ~ 2mm in crystallizer copper pipe, paves even, thickness 1 ~ 2cm; Then on broken steel grit layer, lay diameter 2 ~ 3cm, the cocoon-like cold burden layer of length 5 ~ 6cm, evenly tiling is two-layer, gross thickness 4 ~ 6cm; Finally place diameter 12 ~ 14cm, the bowl-shape cold burden of thickness 1 ~ 2cm 4, respectively at crystallizer copper pipe extrados, left and right side respectively places one, and the rim of a bowl pastes crystallizer copper pipe, then places one at crystallizer copper pipe top, and the rim of a bowl is downward, completes cold burden and lays.
The length of described crystallizer copper pipe is 900cm.
The diameter of section of described dummy ingot gib head is 30mm; Described dummy ingot hook tail is mounted on dummy bar; Described dummy ingot cover plate is the square steel plate of size 165mm × 165mm, thickness 2 ~ 3cm.
Described heat-barrier material is asbestos cord.
The starting of metering nozzle open type continuous casting square billet of the present invention is opened pouring technique and is comprised cold burden and lay, pour into a mould preparation and pouring molten steel operation, specifically comprises:
Described cold burden lays operation and refers to: before casting, on crystallizer copper inside pipe wall, smear crystallizer oil, consumption is 200 ~ 300ml; The dummy bar hanging up properly dummy ingot hook and cover plate is sent into crystallizer, and cover plate is positioned at along 150mm place at the bottom of crystallizer, and dummy ingot gib head is towards intrados; With heat-barrier material, jam-pack is filled up in the gap between dummy ingot cover plate and crystallizer copper pipe; First in crystallizer copper pipe, lay the broken steel grit layer of particle diameter 1 ~ 2mm, pave even, thickness 1 ~ 2cm; Then on broken steel grit layer, lay diameter 2 ~ 3cm, the cocoon-like cold burden layer of length 5 ~ 6cm, evenly tiling is two-layer, gross thickness 4 ~ 6cm; Finally place diameter 12 ~ 14cm, the bowl-shape cold burden of thickness 1 ~ 2cm 4, respectively at crystallizer copper pipe extrados, left and right side respectively places one, and the rim of a bowl pastes crystallizer copper pipe, then places one at crystallizer copper pipe top, and the rim of a bowl is downward, completes cold burden and lays.
Described cast preparatory process refers to: open mold oscillator mechanism, secondary cooling water and blower fan, open ladle slide gate in billet, molten steel starts to inject tundish.
Described pouring molten steel operation refers to: when molten steel face in tundish is to 300 ~ 400mm height, take out during the plug blocking middle water containing opening carries out to unwrap and water, make molten steel inject crystallizer; Device to be crystallized has on flame after 4 ~ 5s, and molten steel in mold liquid level rises to from crystallizer 250 ~ 350mm suitable for reading, then start to cast, starting pulling rate 0.5m/min; According to liquid level situation, every 1 ~ 2 second speed-raising 0.5m/min, progressively pulling rate is risen to normal pulling rate 2.5 ~ 2.8m/min, liquid steel level progressively reached from crystallizer 140 ~ 160mm place suitable for reading, needed to keep the liquid steel level in crystallizer to stablize in process; After entering normal pulling rate, need immediately carry out dragging for slag operation.
After starting completes until casting, pulled out crystallizer from strand by dummy bar, the sequence of operations be separated with hot base to dummy bar is by computer controlled automatic.
The temperature of described Metal in Tundish is 1560 ~ 1580 DEG C.
When the temperature of described Metal in Tundish changes, need adjust pulling rate, in the temperature range allowed, lower pulling rate selected by the molten steel of higher temperature, otherwise higher pulling rate selected by the molten steel of lower temperature.
The amplitude of described crystallizer is 4mm, and vibration frequency is 300cpm.
The diameter of described metering nozzle is 2.0cm.
The cross dimensions of described square billet is 165mm × 165mm.
embodiment 1
1, cold burden lays: before casting, on the crystallizer copper inside pipe wall of long 900cm, smear 200ml crystallizer oil.The diameter of section of dummy ingot gib head is 30mm; Dummy ingot hook tail is mounted on dummy bar; Dummy ingot cover plate is the square steel plate of size 165mm × 165mm, thickness 2cm.The dummy bar hanging up properly dummy ingot hook and cover plate is sent into crystallizer, and cover plate is positioned at along 150mm place at the bottom of crystallizer, and dummy ingot gib head is towards intrados.With asbestos cord, jam-pack is filled up in the gap between dummy ingot cover plate and crystallizer copper pipe.First in crystallizer copper pipe, lay the broken steel grit layer of particle diameter 1 ~ 2mm, pave even, thickness 1 ~ 2cm; Then on broken steel grit layer, lay diameter 2 ~ 3cm, the cocoon-like cold burden layer of length 5 ~ 6cm, evenly tiling is two-layer, gross thickness 4 ~ 6cm; Finally place diameter 12 ~ 14cm, the bowl-shape cold burden of thickness 1 ~ 2cm 4, respectively at crystallizer copper pipe extrados, left and right side respectively places one, and the rim of a bowl pastes crystallizer copper pipe, then places one at crystallizer copper pipe top, and the rim of a bowl is downward, completes cold burden and lays.
2, starting is opened and is watered: complete after cold burden lays on last stage, open mold oscillator mechanism, secondary cooling water and blower fan, open ladle slide gate in billet, molten steel starts to inject tundish, and the temperature of Metal in Tundish is 1580 DEG C.When molten steel face in tundish is to 300mm height, take out during the plug blocking middle water containing opening carries out to unwrap and water, make molten steel inject crystallizer; Device to be crystallized has on flame after 5s, and molten steel in mold liquid level rises to from crystallizer 350mm suitable for reading, then start to cast, starting pulling rate 0.5m/min; According to liquid level situation, every 1 ~ 2 second speed-raising 0.5m/min, progressively pulling rate is risen to normal pulling rate 2.5m/min, liquid steel level progressively reached from crystallizer 150mm place suitable for reading, needed to keep the liquid steel level in crystallizer to stablize in process; After entering normal pulling rate, need immediately carry out dragging for slag operation.After starting completes until casting, pulled out crystallizer from strand by dummy bar, the sequence of operations be separated with hot base to dummy bar is by computer controlled automatic.The cross dimensions of gained square billet is 165mm × 165mm.
embodiment 2
1, cold burden lays: before casting, on the crystallizer copper inside pipe wall of long 900cm, smear 300ml crystallizer oil.The diameter of section of dummy ingot gib head is 30mm; Dummy ingot hook tail is mounted on dummy bar; Dummy ingot cover plate is the square steel plate of size 165mm × 165mm, thickness 3cm.The dummy bar hanging up properly dummy ingot hook and cover plate is sent into crystallizer, and cover plate is positioned at along 150mm place at the bottom of crystallizer, and dummy ingot gib head is towards intrados.With asbestos cord, jam-pack is filled up in the gap between dummy ingot cover plate and crystallizer copper pipe.First in crystallizer copper pipe, lay the broken steel grit layer of particle diameter 1 ~ 2mm, pave even, thickness 1 ~ 2cm; Then on broken steel grit layer, lay diameter 2 ~ 3cm, the cocoon-like cold burden layer of length 5 ~ 6cm, evenly tiling is two-layer, gross thickness 4 ~ 6cm; Finally place diameter 12 ~ 14cm, the bowl-shape cold burden of thickness 1 ~ 2cm 4, respectively at crystallizer copper pipe extrados, left and right side respectively places one, and the rim of a bowl pastes crystallizer copper pipe, then places one at crystallizer copper pipe top, and the rim of a bowl is downward, completes cold burden and lays.
2, starting is opened and is watered: complete after cold burden lays on last stage, open mold oscillator mechanism, secondary cooling water and blower fan, open ladle slide gate in billet, molten steel starts to inject tundish, and the temperature of Metal in Tundish is 1570 DEG C.When molten steel face in tundish is to 400mm height, take out during the plug blocking middle water containing opening carries out to unwrap and water, make molten steel inject crystallizer; Device to be crystallized has on flame after 4s, and molten steel in mold liquid level rises to from crystallizer 250mm suitable for reading, then start to cast, starting pulling rate 0.5m/min; According to liquid level situation, every 1 ~ 2 second speed-raising 0.5m/min, progressively pulling rate is risen to normal pulling rate 2.6m/min, liquid steel level progressively reached from crystallizer 140mm place suitable for reading, needed to keep the liquid steel level in crystallizer to stablize in process; After entering normal pulling rate, need immediately carry out dragging for slag operation.After starting completes until casting, pulled out crystallizer from strand by dummy bar, the sequence of operations be separated with hot base to dummy bar is by computer controlled automatic.The cross dimensions of gained square billet is 165mm × 165mm.
embodiment 3
1, cold burden lays: before casting, on the crystallizer copper inside pipe wall of long 900cm, smear 250ml crystallizer oil.The diameter of section of dummy ingot gib head is 30mm; Dummy ingot hook tail is mounted on dummy bar; Dummy ingot cover plate is the square steel plate of size 165mm × 165mm, thickness 2.5cm.The dummy bar hanging up properly dummy ingot hook and cover plate is sent into crystallizer, and cover plate is positioned at along 150mm place at the bottom of crystallizer, and dummy ingot gib head is towards intrados.With asbestos cord, jam-pack is filled up in the gap between dummy ingot cover plate and crystallizer copper pipe.First in crystallizer copper pipe, lay the broken steel grit layer of particle diameter 1 ~ 2mm, pave even, thickness 1 ~ 2cm; Then on broken steel grit layer, lay diameter 2 ~ 3cm, the cocoon-like cold burden layer of length 5 ~ 6cm, evenly tiling is two-layer, gross thickness 4 ~ 6cm; Finally place diameter 12 ~ 14cm, the bowl-shape cold burden of thickness 1 ~ 2cm 4, respectively at crystallizer copper pipe extrados, left and right side respectively places one, and the rim of a bowl pastes crystallizer copper pipe, then places one at crystallizer copper pipe top, and the rim of a bowl is downward, completes cold burden and lays.
2, starting is opened and is watered: complete after cold burden lays on last stage, open mold oscillator mechanism, secondary cooling water and blower fan, open ladle slide gate in billet, molten steel starts to inject tundish, and the temperature of Metal in Tundish is 1560 DEG C.When molten steel face in tundish is to 350mm height, take out during the plug blocking middle water containing opening carries out to unwrap and water, make molten steel inject crystallizer; Device to be crystallized has on flame after 5s, and molten steel in mold liquid level rises to from crystallizer 300mm suitable for reading, then start to cast, starting pulling rate 0.5m/min; According to liquid level situation, every 1 ~ 2 second speed-raising 0.5m/min, progressively pulling rate is risen to normal pulling rate 2.8m/min, liquid steel level progressively reached from crystallizer 160mm place suitable for reading, needed to keep the liquid steel level in crystallizer to stablize in process; After entering normal pulling rate, need immediately carry out dragging for slag operation.After starting completes until casting, pulled out crystallizer from strand by dummy bar, the sequence of operations be separated with hot base to dummy bar is by computer controlled automatic.The cross dimensions of gained square billet is 165mm × 165mm.