CN105008404B - Comprising flanking the ionomer of vinyl and preparing its method - Google Patents

Comprising flanking the ionomer of vinyl and preparing its method Download PDF

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CN105008404B
CN105008404B CN201380073557.1A CN201380073557A CN105008404B CN 105008404 B CN105008404 B CN 105008404B CN 201380073557 A CN201380073557 A CN 201380073557A CN 105008404 B CN105008404 B CN 105008404B
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ionomer
nucleopilic reagent
copolymer
nucleopilic
monomer
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CN105008404A (en
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达娜·K·阿德金森
格雷戈里·J·E·戴维森
雅各布·罗斯基
肖恩·马尔姆贝里
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Arlanxeo Canada Inc
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08CTREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C19/00Chemical modification of rubber
    • C08C19/30Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
    • C08C19/32Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with halogens or halogen-containing groups
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    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/04Monomers containing three or four carbon atoms
    • C08F210/08Butenes
    • C08F210/10Isobutene
    • C08F210/12Isobutene with conjugated diolefins, e.g. butyl rubber
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    • C08F8/00Chemical modification by after-treatment
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    • C08F8/00Chemical modification by after-treatment
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    • C08J3/00Processes of treating or compounding macromolecular substances
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    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/24Crosslinking, e.g. vulcanising, of macromolecules
    • C08J3/247Heating methods
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/18Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
    • C08L23/20Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
    • C08L23/22Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefins
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/26Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L23/32Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with compounds containing phosphorus or sulfur
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    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/26Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L23/36Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with compounds containing nitrogen, e.g. by nitration
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    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/18Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
    • C08J2323/20Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
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Abstract

The present invention relates to ionomer, it includes a) halogenated isoolefin hydrocarbon copolymer with do not have the nucleopilic reagent for flanking vinyl b) and flank the reaction product reacted between the nucleopilic reagent of vinyl comprising at least one.The invention further relates to the methods for preparing and solidifying these ionomers.

Description

Comprising flanking the ionomer of vinyl and preparing its method
Technical field
The present invention relates to curable butyl rubber derivatives.In particular it relates to flank second comprising at least one The ionomer of alkenyl.
Background technique
Poly- (isobutylene-co-isoprene) or IIR are that one kind is commonly known as butyl rubber (or butyl polymer) Synthetic elastomer has passed through isobutene and a small amount of isoprene (typically no more than 2.5mol%) since the 1940's Random cationic copolymerization prepared.Due to its molecular structure, IIR has superior air impermeability, high loss modulus, oxidation Stability and extended fatigue resistance.
The halogenation of butyl rubber generates reactive allylic halide functionality in the elastomer.For example, Ullmann's Encyclopedia of Industrial Chemistry (the 5th comprehensive revised edition rolls up A231, editor Elvers et al.) And/or " Rubber Technology " (third edition) of Maurice Morton, the 10th chapter (Van Nostrand Reinhold Company1987), in especially the 297-300 pages, the Halogenation process of conventional butyl rubber is described.
The exploitation of halogenated butyl rubber (halobutyl) is by providing much higher solidification rate and making it possible to and lead to The serviceability of butyl is greatly extended with rubber (such as natural rubber and SBR styrene butadiene rubbers (SBR)) co-vulcanization. Butyl rubber and halogenated butyl rubber are the polymer of high value because their unique combinations property (excellent impermeability, Good flexible, good weatherability, co-vulcanization in the case where halogenated butyl with high degree of unsaturation rubber) make they at For the preferred material of various applications, such as their applications in manufacture tube and tire flap.
The presence of allylic halide functionality allows nucleophilic alkylation reactions.Recently it has been proved that in the solid state, using Nitrogen and/or Phosphorus (based on phosphorus, phosphorus based) nucleopilic reagent lead to the processing of brombutyl (BIIR) The IIR class ionomer with interested physics and chemical property is generated (referring to Parent, J.S.;Liskova,A.; Whitney,R.A;Resendes,R.Journal of Polymer Science,Part A:Polymer Chemistry 43,5671-5679,2005;Parent,J.S.;Liskova,A.;Resendes,R.Polymer 45,8091-8096, 2004;Parent,J.S.;Penciu,A.;Guillen-Castellanos,S.A.;Liskova,A.;Whitney, R.A.Macromolecules 37,7477-7483,2004).The ionomer degree of functionality is by nitrogen and/or Phosphorus nucleopilic reagent With the allyl halide site in halogenated butyl rubber react generate, to generate ammonium or phosphonium ion group respectively.
Such as other rubber, for most of applications, butyl rubber must be through compound and vulcanize (chemical crosslinking) with generation Useful, durable final use product.The grade of butyl rubber has been developed to meet specific processing and performance requirement And a series of molecular weight, degree of unsaturation and solidification rate.Both attribute and process equipment of final use are having in determination It is important in the correct grade of butyl rubber used in body application.
The butyl rubber compound of peroxide-curable imparts multiple advantages relative to conventional sulfur curing system.It is typical Ground, these compounds show very fast solidification rate and obtained cured product tends to have it is excellent heat-resisting Property.In addition, the preparation of peroxide-curable is considered to be " completely ", because they are without containing any extractible inorganic Impurity (for example, sulphur).Therefore, the clean rubber product can be used for such as capacitor plug (condenser cap), biology In medical devices, pharmaceutical equipment (piston in the plug of the bottle of powder charge object, syringe) and possibly for fuel cell In sealing element.
A kind of method for obtaining the butyl-like preparation of peroxide-curable is traditional butyl rubbers and vinyl aromatic (co) Compounds of group (such as divinylbenzene (DVB)) and organic peroxide are applied in combination (referring to Japanese publication number 06-107738). DVB is substituted, polyfunctional monomer (ethylene glycol dimethacrylate, trihydroxy methyl third containing electron-withdrawing group also can be used Alkane triacrylate, N, N'- metaphenylene dimaleimide) (Japanese publication number 06-172547).
List can be used in the commercially available terpolymer XL-10000 based on isobutene (IB), isoprene (IP) and DVB Only peroxide solidifies.But this material has the DVB of the level of signifiance.In addition, since DVB is in the course of the polymerization process Incorporation, so the crosslinking of significant quantity has occurred during manufacture.Obtained high Mooney (Mooney) (60-75MU, 125 DEG C of ML1+8@) and existing gel particle this material is difficult to.
Canadian Patent No. 2,418,884 and Canadian Patent 2,458,741 describe the peroxide based on butyl The preparation of the curable compound of compound, the compound have high multiolefin content.Specifically, 2 CA, 418,884 describe tool There is the preparation of the IIR of the isoprene levels within the scope of 3-8mol%.The isoprene improved the standard in polymer backbone makes These compounds are peroxide-curables.The halogenation of this high multiolefin butyl rubber consumes some of this degree of unsaturation And reactive acrylic halogen functionalities are produced in the elastomer.It, can using this isoprene improved the standard BIIR analog is generated usually to have in polymer backbone containing range in the allylic bromide functionality of 3-8mol% There is residual double bond.As described above nucleophilic substitution can be with manufacturing ionomer portion by these allyl halide sites Point, residual degree of unsaturation is enough to allow peroxide cure.In PCT Publication WO2007/022618 and WO2007/022619 Describe the butyl rubber ionomer composition of the peroxide-curable with high-level isoprene.
Critical failure of the elastomer compounds in dynamic application first is that crack growth.Butyl ionomer is in addition to unsaturation Also there is ionic functionality except degree.When by these compound cures, reversible ionomer and irreversible is existed simultaneously Chemical crosslinking.The reversible ionomer allows butyl ionomer to operate in a manner of " self-regeneration ", wherein polymerizeing Object chain can flow to a certain extent or activity.
It therefore, is desirable with better dynamic characteristic and the butyl rubber ionomer composition of physical characteristic is shown 's.
Summary of the invention
It is an object of the present invention to provide a kind of ionomer, it includes halogenated isoolefin hydrocarbon copolymer, without flanking second The reaction product reacted between first nucleopilic reagent of alkenyl and the second nucleopilic reagent for flanking vinyl comprising at least one.
Specific embodiment
The present invention relates to ionomer, it is used to prepare the method for these ionomers and the side for solidifying these ionomers Method.In particular it relates to the ionomer with improved dynamic property and physical property.The butyl ionomer is by halogen Change butyl polymer preparation.Butyl polymer is typically derived from least one isoolefin monomer, at least one multi-olefin monomer Optionally further copolymerisable monomer.
The halogenated copolymers being used in the present invention are comprising at least one isoolefin monomer and one or more polyenoid The copolymer of hydrocarbon monomer.
Isoalkene suitable for being used in the present invention is the hydrocarbon monomer with 4-16 carbon atom.In a reality of the invention It applies in mode, isoalkene has 4-7 carbon atom.The example for the isoalkene being used in the present invention includes isobutene (isobutene) (isobutene (isobutylene)), 2-methyl-1-butene alkene, 3-methyl-1-butene, 2- methyl-2-butene, 4- Methyl-1-pentene, 4-methyl-1-pentene and mixture.Preferred isoalkene is isobutene (isobutene) (isobutene (isobutylene))。
The polyene copolymerizable with isoalkene known to those skilled in the art can make in the practice of the invention With.In one embodiment, multi-olefin monomer is conjugated diene.The example of such polyene includes for example with 4-14 carbon Those of atoms range.The example of suitable polyene includes isoprene, butadiene, 2-methyl butadiene, 2,4- dimethyl Butadiene, pepper woods alkali (piperyline, piperyline), 3- methyl-1,3- pentadiene, 2,4- hexadiene, 2- neopentyl Butadiene, 2- methyl-1,5- hexadiene, 2,5- dimethyl -2,4- hexadiene, 2- methyl-1,4- pentadiene, 4- butyl -1,3- Pentadiene, 2,3- dimethyl -1,3- pentadiene, 2,3- dibutyl -1,3- pentadiene, 2- ethyl -1,3- pentadiene, 2- ethyl - 1,3- butadiene, 2- methyl-1,6- heptadiene, cyclopentadiene, methyl cyclopentadiene, cyclohexadiene, 1- vinyl cyclohex diene With their mixture.Particularly preferred conjugated diene is isoprene.
In halogenated copolymers, the one or more of repetitive unit derive from the polyene list comprising allyl halogen moiety Body.
Can be used for that other be total to can be optionally included together with isoalkene and polyene in halogenated copolymers of the invention Polycondensation monomer.
Comonomer includes the monomer copolymerizable with isoalkene and/or alkadienes.It is suitble to the copolymerization being used in the present invention Monomer includes such as styrene monomer, such as alkyl-substituted vinyl aromatic comonomer, including but not limited to C1-C4Alkyl Substituted styrene.The specific example of such comonomer includes such as α-methylstyrene, p-methylstyrene, chlorobenzene second Alkene, cyclopentadiene and methyl cyclopentadiene.
In an embodiment of the invention, copolymer of the invention may include such as isobutene, isoprene and The random copolymer of p-methylstyrene.
In another embodiment of the invention, make isoolefin monomer as described above and styrene monomer (such as alkane The vinyl aromatic comonomer that base replaces, including but not limited to C1-C4Alkyl-substituted styrene) copolymerization.Styrene monomer Specific example include such as α-methylstyrene, p-methylstyrene, chlorostyrene, cyclopentadiene and methyl cyclopentadiene. In this embodiment, the butyl rubber polymer may include the random copolymerization of such as isobutene and p-methylstyrene Object.
Copolymer present invention as described above is formed by the mixture of monomer described herein.In a reality It applies in mode, the monomer mixture includes the isoolefin monomer and by weight about 1% of by weight about 80% to about 99% To 20% multi-olefin monomer.In another embodiment, the monomer mixture includes by weight about 85% to about 99% isoolefin monomer and by weight about 1% to 15% multi-olefin monomer.In some embodiments of the present invention, may be used To use three kinds of monomers.In these embodiments, the monomer mixture include by weight about 80% to about 99% it is different Olefinic monomer, the multi-olefin monomer of by weight about 0.5% to about 5% and by weight about 0.5% to about 15% with it is different Alkene or the copolymerizable Third monomer of multi-olefin monomer.In one embodiment, the monomer mixture includes by weight The isoolefin monomer of about 85% to about 99%, the multi-olefin monomer of by weight about 0.5% to about 5% and by weight about 0.5% to 10% Third monomer copolymerizable with isoalkene or multi-olefin monomer.In yet another embodiment, the monomer Mixture include by weight about 80% to about 99% isoolefin monomer and by weight about 1% to 20% phenylethylene list Body.
In one embodiment, by first by the list comprising one or more isoalkene, one or more polyenes Body mixture prepares copolymer, and obtained copolymer is then made to be subjected to halogenation process to form halogenated copolymers, thus to obtain The halogenated copolymers.Halogenation, such as Rubber can be carried out according to well known to a person skilled in the art methods Technology, the third edition, editor Maurice Morton, Kluwer Academic Publishers, page 297-300 with And process described in other documents cited therein.
In one embodiment, the polyene butyl polymer includes that at least 0.5mol% derives from multi-olefin monomer Repetitive unit.It in one embodiment, is at least 0.75mol% from the repetitive unit of multi-olefin monomer.At one In embodiment, the repetitive unit from multi-olefin monomer is at least 1.0mol%.In one embodiment, from more The repetitive unit of olefinic monomer is at least 1.5mol%.In one embodiment, from the repetitive unit of multi-olefin monomer It is at least 2.0mol%.It in one embodiment, is at least 2.5mol% from the repetitive unit of multi-olefin monomer.
In one embodiment, the polyene butyl polymer includes that at least 3.0mol% derives from multi-olefin monomer Repetitive unit.It in one embodiment, is at least 4.0mol% from the repetitive unit of multi-olefin monomer.In a reality It applies in mode, the repetitive unit from multi-olefin monomer is at least 5.0mol%.In one embodiment, polyenoid is derived from The repetitive unit of hydrocarbon monomer is at least 6.0mol%.In one embodiment, it is from the repetitive unit of multi-olefin monomer At least 7.0mol%.
In an embodiment of the invention, the ionomer can be by the polyene list with 0.5-2.2mol% The halogenated butyl rubber polymer preparation of body.For example, the halogenated butyl rubber being used in the present invention includes having isobutene With the halogenated butyl rubber less than 2.2 moles of % isoprene, it is commercially available by LANXESS Deutschland GmbH and with Title BB2030TMIt is sold.In yet another embodiment of the present invention, the ionomer can be by having more high multiolefin It is prepared by the halogenated butyl rubber polymer of content (being greater than 2.5mol%).It is described from poly- in another embodiment again Object can be by having the halogenated butyl rubber greater than 3.5mol% multi-olefin content to prepare.In yet another embodiment, described The multi-olefin content of halogenated butyl rubber is greater than 4.0mol%.In even another embodiment, the halogenated butyl rubber Multi-olefin content be greater than 7.0mol%.The preparation of butyl rubber polymer suitable for the high multiolefin in the present invention describes In copending application CA 2,418,884, it is incorporated herein by reference.
During halogenation, the multi-olefin content of all or part of copolymer is converted into comprising allyl halide Unit.These allyl halides are located in halogenated butyl polymer, generate from the original butyl polymer that is present in The repetitive unit of multi-olefin monomer.The starting that total allylic halide content of halogen polymer does not exceed matrix copolymer is more Olefin(e) centent.Allyl halide site allows to react with one or more nucleopilic reagents and by one or more nucleopilic reagents It is attached to halogenated butyl polymer.
Ionomer of the invention can be by making halogenated isoolefin hydrocarbon copolymer and not having the first nucleophilic for flanking vinyl Reagent and the reaction of the second nucleopilic reagent comprising flanking vinyl are to obtain.
It has surprisingly been found that by making halogenated isoolefin hydrocarbon copolymer with specific quantity and/or specific relative scale The ionomer to be formed is reacted with without the nucleopilic reagent and the nucleopilic reagent comprising flanking vinyl that flank vinyl, is shown Improved benificial physical characteristics such as anti-crack extensibility, without damaging other physical properties.
Nucleopilic reagent (with or without vinyl is flanked) suitable for preparing ionomer of the invention contains at least one A neutral phosphor or nitrogen center with lone pair electrons, electronically be easy to participate in nucleophilic substitution on space.
In an embodiment of the invention, make the allyl halide site of halogenated copolymers of the invention and have The nucleopilic reagent (with or without vinyl is flanked) of following basic form reacts,
Wherein,
A is nitrogen or phosphorus;And
R1、R2And R3It independently is:
Optionally comprising one or more heteroatomic linear chain or branched chain C1-C18Alkyl, C6-C10Aryl;C3-C6Heteroaryl; C3-C6Naphthenic base;C3-C6Heterocyclylalkyl;Or their combination.
The nucleopilic reagent being used in the present invention includes the neutral nitrogen or phosphorus for for example having lone pair electrons at least one Those of center nucleopilic reagent, they electronically be easy to participate in nucleophilic substitution on space.
Suitable includes but is not limited to diphenylphosphino styrene, allyl comprising flanking the phosphorous nucleopilic reagent of vinyl Diphenylphosphine, diallyl Phenylphosphine, diphenylacetylene phosphine, triallyl phosphine or their mixture.
In one embodiment, the phosphorous nucleopilic reagent comprising flanking vinyl for being used in the present invention is such as Diphenylphosphino styrene (DPPS) shown in lower.
Suitable includes but is not limited to Trimethylamine, triethylamine, three isopropyls without the nucleopilic reagent of vinyl is flanked Base amine, three-n-butylamines, trimethyl-phosphine, triethyl phosphine, tri isopropyl phosphine, tri-n-butyl phosphine, triphenylphosphine, 2- dimethylamino Base ethyl alcohol, 1- dimethylamino -2- propyl alcohol, 2- (isopropylamino) ethyl alcohol, 3- dimethylamino -1- propyl alcohol, N- methyl diethanol Amine, 2- (diethylamino) ethyl alcohol, 2- dimethylamino-2- methyl-1-propyl alcohol, 2- [2- (dimethylamino) ethyoxyl] second Alcohol, 4- (dimethylamino)-n-butyl alcohol, N- ethyldiethanolamine, triethanolamine, 3- diethylamino -1- propyl alcohol, 3- (diethyl Base amino) -1,2- propylene glycol, 2- { [2- (dimethylamino) ethyl] methylamino } ethyl alcohol, 4- lignocaine -2- butine -1- Alcohol, 2- (diisopropylaminoethyl) ethyl alcohol, N butyl diethanol amine, N- tertiarybutyldiethanolamine, 2- (MethYlphenylamino) ethyl alcohol, 3- (dimethylamino) benzyl alcohol, 2- [4- (dimethylamino) phenyl] ethyl alcohol, 2- (N-ethylaniline base) ethyl alcohol, N- benzyl-N- Methylethanolamine, N- phenyldiethanol-amine, 2- (dibutylamino) ethyl alcohol, 2- (toluidino between N- ethyl-N-) ethyl alcohol, 2, 2'- (4- methylphenylimino)-diethanol, three [2- (2- methoxy ethoxy) ethyl] amine, 3- (dibenzyl amino) -1- third Alcohol, N- caprolactam, N- vinyl phthalimide, 9- vinyl carbazole or N- [3- (dimethylamino) third Base] Methacrylamide and their mixture.
As described above, nucleopilic reagent is reacted with the allylic halide functionality of halogenated copolymers, ionomer part is generated Unit, wherein the allylic halide functionality is present on halogenated copolymers.Ionomer part is in resulting ionomer In total content do not exceed the initial amount of allyl halide in halogenated copolymers;However, it is possible to there is residual allyl halide Compound and/or residual multiolefin.
The ratio for forming the first nucleopilic reagent used in ionomer of the invention and the second nucleopilic reagent for 4:1 extremely 100:1.In one embodiment, the ratio of the first nucleopilic reagent and the second nucleopilic reagent is 4:1 to 50:1.
In one embodiment, the ratio of the first nucleopilic reagent and the second nucleopilic reagent is 20:1.In another implementation In mode, the ratio of the first nucleopilic reagent and the second nucleopilic reagent is 4:1.
In one embodiment, the total amount of two kinds of nucleopilic reagents used in the formation of ionomer of the invention is lower than 5phr.In another embodiment, the total amount of two kinds of nucleopilic reagents is about 1 to about 4phr.In another embodiment, two The total amount of kind nucleopilic reagent is 2.5phr.In yet another embodiment, the total amount of two kinds of nucleopilic reagents is 2.1phr.
In one embodiment, the ratio of the first nucleopilic reagent and the second nucleopilic reagent is 20:1, and two kinds of nucleophilics The total amount of reagent is 2.1phr.
In one embodiment, the ratio of the first nucleopilic reagent and the second nucleopilic reagent is 4:1, and two kinds of nucleopilic reagents Total amount be 2.5phr.
In one embodiment, the copolymer simultaneously with do not have flank the nucleopilic reagent of vinyl and comprising flanking The nucleopilic reagent of vinyl reacts.
In another embodiment, the copolymer is sequentially and without the nucleopilic reagent (first for flanking vinyl Nucleopilic reagent) reaction, then reacted with the nucleopilic reagent (the second nucleopilic reagent) comprising flanking vinyl.In another embodiment party In formula, such reaction can make the first and second nucleopilic reagents together by two stages react under different reaction conditions Polymers reacts to carry out.
In an embodiment of two stages reaction, two nucleopilic reagents are in different temperature from the reaction of copolymer And/or continue what different reaction periods carried out.
It can be in about 60 DEG C to about 200 DEG C of temperature without reacting between the nucleopilic reagent of vinyl and copolymer is flanked Degree carries out.It in one embodiment, is about 80 without reacting between the nucleopilic reagent of vinyl and copolymer is flanked DEG C to about 160 DEG C temperature carry out.In another embodiment, without flank vinyl nucleopilic reagent and copolymer it Between reaction be to be carried out in about 100 DEG C to about 140 DEG C of temperature.
In one embodiment, copolymer reacts about 0.5-60 minutes with not having the nucleopilic reagent for flanking vinyl. In another embodiment, copolymer reacts about 1-30 minutes with not having the nucleopilic reagent for flanking vinyl.At another In embodiment, copolymer reacts about 5-15 minutes with not having the nucleopilic reagent for flanking vinyl.
It can be in about 60 DEG C to about 200 DEG C of temperature comprising flanking reacting between the nucleopilic reagent of vinyl and copolymer It carries out.It in another embodiment, is at about 70 DEG C containing reacting between the nucleopilic reagent of vinyl and copolymer is flanked It is carried out to about 150 DEG C of temperature.In another embodiment, containing flanking between the nucleopilic reagent of vinyl and copolymer Reaction be to be carried out in about 80 DEG C to about 120 DEG C of temperature.In another embodiment, containing the nucleophilic for flanking vinyl Between reagent and copolymer react be about 90 DEG C to about 100 DEG C temperature carry out.
In one embodiment, copolymer reacts about 0.5-120 minutes with the nucleopilic reagent comprising flanking vinyl.? In another embodiment, copolymer reacts about 5-50 minutes with the nucleopilic reagent comprising flanking vinyl.In another implementation In mode, copolymer reacts about 25-45 minutes with the nucleopilic reagent comprising flanking vinyl.
In one embodiment, copolymer with without reacting about 130 between the nucleopilic reagent for flanking vinyl DEG C temperature carry out 10 minutes.
In one embodiment, reacting at about 90 DEG C between copolymer and the nucleopilic reagent comprising flanking vinyl Temperature carries out 35 minutes.
Ionomer of the invention may include one or more fillers.Suitable for the filler in the present invention by of mineral Grain composition, such as, for example, silica, silicate, clay, bentonite, vermiculite, nontronite, beidellite (beidelite), chromium Montmorillonite (volkonskoite), hectorite, saponite, synthetic soapstone, sauconite, magadiite (magadiite), Kenyaite (kenyaite), illite (ledikite), gypsum, aluminium oxide, titanium dioxide, talcum etc. and they Mixture.
Other examples of suitable filler include:
Such as the high dispersibility silica prepared by the precipitating of silicate solutions or the flame hydrolysis of silicon halide, It is with 5-1000, preferably 20-400m2The specific surface area (BET specific surface area) of/g, and the primary particle size with 10-400nm (primary particle size);The silica can also optionally as with other metal oxides (such as Al, Mg, Ca, Ba, Zn, Zr and Ti) mixed oxide and exist;
Synthetic silicate, such as alumina silicate and alkaline-earth-metal silicate;
Magnesium silicate or calcium silicates, with 20-400m2The BET specific surface area of/g and the primary particle size of 10-400nm;
Natural silicate, such as kaolin and other naturally occurring silica;
Natural clay, such as montmorillonite and other naturally occurring clays;
The modified clay of organophilic substance, such as modified montmorillonite of organophilic substance (such as It is Nanoclays, commercially available by Southern Clay Products) and modified naturally occurring viscous of other organophilic substances Soil;
Glass fibre and glass fiber product (cushion, extrudate) or glass microsphere;
Metal oxide, such as zinc oxide, calcium oxide, magnesia and aluminium oxide;
Metal carbonate, such as magnesium carbonate, calcium carbonate and zinc carbonate;
Metal hydroxides, such as aluminium hydroxide and magnesium hydroxide or their combination.
In an embodiment of the invention, the mineral filler is silica.In another embodiment, institute Stating mineral filler is the silica prepared by the carbon dioxide precipitates of sodium metasilicate.
The amorphous silica particles for being suitable as the drying of mineral filler according to the present invention can have place In the average aggregate particle size (agglomerate particle size) in 1-100 micron range.Of the invention one In a embodiment, the amorphous silica particles of the drying have the average aggregate in 10-50 micron range Particle size.In yet another embodiment of the present invention, the amorphous silica particles of the drying, which have, is in 10-25 Average aggregate particle size in micron range.In an embodiment of the invention, it is anticipated that by volume The aggregate particle lower than 10% is dimensionally lower than 5 microns or higher than 50 micron.Suitable amorphous dried titanium dioxide Silicon is with such as 50-450 square metres/every gram according to DIN (Deutsche industry norm (DIN) (Deutsche Industrie Norm)) The DBP of the BET surface area of 66131 measurements and 150-400 grams/100 grams silica measured according to DIN 53601 absorbs, The loss on drying (drying loss) of 0-10% by weight measured according to DIN ISO 787/11.Suitable titanium dioxide Silicon filler is carried out by PPG Industries Inc. with title HiSil 210, HiSil 233 and HiSil 243 commercially available.By Bayer AG commercially available Vulkasil S and Vulkasil N is also suitable.
Mineral filler as used in the present invention also can be used alone or be applied in combination with known Non-mineral fillers, institute State Non-mineral fillers such as:
Carbon black;Suitable carbon black is preferably being prepared by lampblack, furnace black or channel black technique and has 20-200m2/g BET specific surface area, such as SAF, ISAF, HAF, FEF or GPF carbon black;
Or
Rubber gels (rubber gel), are preferably based on polybutadiene, butadiene/styrene copolymers, fourth two Alkene/those of acrylonitrile copolymer and polychlorobutadiene.
The filler of high length-diameter ratio (aspect ratio, aspect ratio) useful in the present invention includes having at least 1:3 Clay, talcum, mica of draw ratio etc..The filler may include the circle or Unequal distance material with plate or acicular texture Material.Draw ratio is defined as the ratio of the average diameter of the circle of the same area on the surface of plate and the average thickness of plate.It is needle-shaped and The draw ratio of bat wool is the ratio of length and diameter.In an embodiment of the invention, the filler tool of high length-diameter ratio There is at least draw ratio of 1:5.In yet another embodiment of the present invention, the filler of high length-diameter ratio has at least major diameter of 1:7 Than.In yet another embodiment, the filler of high length-diameter ratio has the draw ratio of 1:7-1:200.Filler according to the present invention can To have for instance in the average particle size particle size in 0.001-100 micron range.In another embodiment, filler has place Average particle size particle size in 0.005-50 micron range.In another embodiment, filler, which has, is in 0.01-10 microns Average particle size particle size in range.Suitable filler can have 5-200 meters squared per gram according to DIN (Deutsche industry norm (DIN)) 66131 BET surface area.
In an embodiment of the invention, the filler of high length-diameter ratio includes nanoclay, such as, for example, organic change The nanoclay of property.The present invention is not limited to specific nanoclays;But natural powdery montmorillonitic clay (such as sodium or Calcium montmorillonite) or suitable example of the synthesis of clay (such as hydrotalcite and synthetic soapstone) as raw material.In an embodiment In, the filler of high length-diameter ratio includes organic ester/modified montmorillonite nano clay.As known in the art, clay can pass through Transition metal is replaced with into ion to be modified to provide the function of surfactant to clay, facilitates clay one As dispersion in hydrophobic polymerizable substance environment.In an embodiment of the invention, ion be it is Phosphorus (for example, phosphorus from Son) and nitrogen class (for example, ammonium ion) and containing have 2-20 carbon atom functional group (such as: NR4 +-MMT)。
The clay can be provided for example with nano-scale particle sizes, all such as less than 25 μm of volumes.Implement at one In mode, particle size is in the range of 1-50 μm.In another embodiment, particle size is in 1-30 μm of range It is interior.In yet another embodiment, particle size is in the range of 2-20 μm.
In addition to silicon dioxide, nanoclay can also contain the aluminium oxide of some.In one embodiment, nanometer Clay can contain 0.1-10wt% aluminium oxide.In another embodiment, nanoclay can be aoxidized containing 0.5-5wt% Aluminium.In yet another embodiment, nanoclay can contain 1-3wt% aluminium oxide.
It is suitable for the example packet of the commercially available organically-modified nanoclay of the filler as high length-diameter ratio in the present invention It includes for example, with trade nameThose of clay 10A, 20A, 6A, 15A, 30B or 25A sale.In an embodiment In, the filler of high length-diameter ratio can be added in preforming butyl rubber ionomer with the amount of 3-80phr and be answered with forming nanometer Close object.In another embodiment, amount of the high length-diameter ratio filler in nano-complex is 5-30phr.In another implementation In mode, amount of the high length-diameter ratio filler in nano-complex is 5-15phr.
Ionomer of the invention can be cured or uncured.It is suitble to the selection of the curing system used not special Limitation and in those skilled in the art limit of power within.In some embodiments of the present invention, curing system can To be based on sulphur, based on peroxide, based on resin or based on UV.
Typically the curing system based on sulphur includes: (i) metal oxide, (ii) elemental sulfur and (iii) at least one sulphur Class promotor (accelerator, promoting agent, accelerator).Use in sulfur curing system metal oxide as component be this It is well-known in field.Suitable metal oxide is zinc oxide, can about 1 to about 10 amount come using.In the present invention Another embodiment in, can about 5 parts by weight of about 2- relative to 100 parts by weight butyl polymer every in nano-complex Amount come using zinc oxide.Component (ii) elemental sulfur for including in preferred curing system is typically relative in composition every 100 parts by weight butyl polymers with the amount of about 2 parts by weight of about 0.2- come using.Suitable sulphur class promotor (preferred solidified body Component (iii) in system) it can be relative to 100 parts by weight butyl polymer every in composition with the amount of about 0.5 to about 3 parts by weight To use.The non-limitative example of useful sulphur class promotor can be selected from thiuram sulfide class such as tetramethyl Thiuram (TMTD), thiocarbamate class such as zinc dimethyl dithiocarbamate (ZDC) and thiazolyl and benzo thiophene Oxazolyl compound such as mercaptobenzothiazyl disulfide (MBTS).In an embodiment of the invention, the sulphur class promotees It is mercaptobenzothiazyl disulfide into agent.
Curing system based on peroxide is readily applicable to use with ionomer of the invention, such as comprises more than about The butyl rubber ionomer latex of the residual multiolefin content of 0.2mol%.For example, the curing system based on peroxide can be with Comprising peroxide firming agent, such as dicumyl peroxide, di-tert-butyl peroxide, benzoyl peroxide, 2,2 '-is bis- (t-butyl peroxy) diisopropyl benzene (40KE), benzoyl peroxide, two (tert-butyl of 2,5- dimethyl -2,5- Peroxide)-hexin -3,2,5- dimethyl -2,5- two (benzoylperoxy) hexane, (bis- (the t-butyl peroxy) -2,5- diformazans of 2,5- Base hexane etc..A kind of such peroxide firming agent includes dicumyl peroxide and commercially available with title DiCup 40C.
In one embodiment, the peroxide firming agent with 0.2-7 parts per hundred parts rubber (phr) amount use. In another embodiment, the peroxide firming agent is used with the amount of 1-6phr.In yet another embodiment, described Peroxide firming agent is used with the amount of about 4phr.
Peroxide cure auxiliary agent (co-agent) also can be used in the present invention.Suitable peroxide cure auxiliary agent Including for example with title DIAK 7 by the commercially available triallyl isocyanurate of DuPont (TAIC) or referred to as HVA-2 (DuPont Dow N), N '-meta-phenylene bismaleimide, triallyl cyanurate (TAC) or poly- for the liquid of Ricon D 153 Butadiene (is provided) by Ricon Resins.Peroxide cure auxiliary agent can be with the amount for being equivalent to peroxide firming agent or more Low amount uses.Using containing the butyl polymer of degree of unsaturation of improving the standard, for example, at least multi-olefin content of 0.5mol%, The state of the product of peroxide cure is strengthened.
In certain embodiments of the present invention, stabilizer, anti-oxidant can also be added with common amount in the usual manner Agent, tackifier, and/or well known to a person skilled in the art other additives.
In addition it is also possible to which filler and/or other additives are added into ionomer.
In the embodiment that composition includes ionomer, filler and/or other additives, it can be used conventional compound The ingredient is combined with each other by (being kneaded, compounding) technology.Suitable complex technique includes for example, using for example close Mill (such as Banbury mixer), miniature internal mixer (such as Haake or Brabender mixer) or roll mill mixing machine will answer The ingredient for closing object mixes.Extruder also provides good mixing and allows shorter incorporation time.It can carry out two The mixing in stage or more, and the mixing can carry out in different equipment, such as a stage is in mixer It carries out and a stage carries out in an extruder.About the further information of complex technique, referring to Encyclopedia of Polymer Science and Engineering, volume 4, page 66 and the like (compound).Those skilled in the art Known other technologies are also suitable for compound.
In one embodiment, it is described solidify be by the presence of peroxide firming agent in suitable solidification temperature Degree heats what ionomer of the invention was realized.
In one embodiment, solidification temperature is about 80 DEG C to about 250 DEG C.In another embodiment, solidification temperature Degree is about 100 to 200 DEG C.In another embodiment, solidification temperature is about 120 to 180 DEG C.
In one aspect, the present invention relates to cured polymer and product comprising as defined above and description ionomer.
Ionomer of the invention is for such as belt, sebific duct, sole, washer, o-ring, electric wire/cable, film, roller, cryptomere The application such as object (bladder) is useful.
Illustrate the present invention now with reference to specific embodiment.It should be understood that the following example is intended to describe this The embodiment of invention and it is not intended to be limited to the present invention anyway.
Material and reagent
Triphenylphosphine (TPP) is obtained from Alfa Aesar and uses by state when receiving.BB2030 is obtained from Sarnia LANXESS Inc, use in storage at room temperature in dark packaging and by state when receiving.DPPS be obtained from Hokko and It is used by state when receiving.Irganox 1010 is used purchased from Ciba and by state when receiving.Carbon black N330 be obtained from Cabot and by receive when state use.Di-cup 40C be obtained from Struktol Canada Ltd. and by receive when State use.HVA-2 is obtained from DuPont and uses by state when receiving.Polyethylene AC-617A is obtained from Canada Colors and Chemicals Ltd. and by receive when state use.
The analysis of ionomer reaction
Use Bruker DRX500 spectrometer (500.13MHz1H), in CDCl3In, it is scanned using 100 times, with opposite In the chemical shift of tetramethylsilane (TMS), pass through1H NMR analyzes rubber sample, to determine ion concentration.
Recombination process and equipment
According to following methods come composite sample:
100phr polymer [0-60 seconds]
50phr carbon black (N330) [60 seconds]
2phr polyethylene AC-617A [has carbon black]
Mixing is then poured out from mixer until about 145 DEG C (about 5 minutes).
Then in 40 DEG C of abrasive composites:
1.25phr Di-Cup 40C
1.75phr HVA-2
6 are carried out after grinding3/4Cutting and 6 longitudinal pressure refinings (endwise passes).
Introducing solidified sample in curing agent 24 hours.
Compound test equipment and program
1. equipment of table and program
Embodiment
It is prepared for following ionomer, solidifying in the presence of peroxide and evaluating them as shown in table 2A and table 2B Physics and dynamic property.It can be clearly seen that TPP/DPPS ionomer shows the tensile strength of enhancing, omits from these tables The tearing strength being improved and the anti-crack extensibility significantly improved.
Embodiment 1: compare
The polymer used in this comparative example is commercial LANXESS BB2030 (polymer 1).
Embodiment 2:
Triphenyl phosphorus (TPP) (2phr) is added in the BB2030 in mixer, continues 10 points in 60rpm at 130 DEG C Clock is to form the butyl phosphorus ionomer (ionomer 1) with 0.33mol% ionic functionality.Then, using being discussed above Process ionomer is carried out it is compound.
Embodiment 3:
TPP (2phr) is added in the BB2030 in mixer, continues 10 minutes in 60rpm at 130 DEG C to form tool There is the butyl phosphorus ionomer of 0.33mol% ionic functionality.Then, by 0.5phr diphenylphosphino styrene in mixer (DPPS) it is added in the ionomer, continues 35 minutes in 30rpm at 90 DEG C, obtain that there is TPPS and DPPS- ionomer Double ionomers (ionomer 2).Then obtained ionomer is carried out using process discussed above compound.
Two stage mixing is completed for the compound containing TPP and DPPS ionomer nucleopilic reagent, it is anti-with TPP ionomer It should be starting.
Table 2A
Table 2B
All documents quoted in a specific embodiment of the invention, relevant portion are incorporated by reference into herein;Appoint The reference of what document is not necessarily to be construed as recognizing being the prior art for the present invention.
Although describing in detail the present invention for illustrative purposes and hereinbefore, but it is to be understood that, Ci Zhongxi Section is only used for the purpose and those skilled in the art without departing from the spirit and scope of the present invention can be at it In make modification, unless it is limited by claim.

Claims (34)

1. a kind of ionomer includes the reaction product reacted between the following terms:
A) halogenated isoolefin hydrocarbon copolymer, comprising the repetitive unit from least one isoolefin monomer and from a kind of or The repetitive unit of a variety of multi-olefin monomers;With
B) do not have the first nucleopilic reagent for flanking vinyl, and flank the second nucleopilic reagent of vinyl comprising at least one;
Wherein, the ratio of first nucleopilic reagent and second nucleopilic reagent is 4:1-100:1, and is used in the reaction Two kinds of nucleopilic reagents total amount be lower than 5phr,
And wherein include allyl halogen portion from one or more of described repetitive unit of the multi-olefin monomer Point, the reaction occurs in allyl halogen moiety.
2. ionomer according to claim 1, wherein the ratio of first nucleopilic reagent and second nucleopilic reagent For 4:1-50:1.
3. ionomer according to claim 1, wherein the total amount of described two nucleopilic reagents in the reactive mixture be 1 to 4phr。
4. ionomer according to claim 1, wherein the halogenated isoolefin copolymer is further included from copolymerization The repetitive unit of monomer.
5. ionomer according to claim 4, wherein the comonomer is C1-C4The styrene that alkyl or halogen replace.
6. ionomer according to claim 1, wherein one or more multi-olefin monomers are selected from C4-C16Conjugated diene Hydrocarbon.
7. ionomer according to claim 6, wherein the conjugated diene is isoprene.
8. ionomer described in any one of -7 according to claim 1, wherein the isoolefin monomer includes C4-C8Isomonoolefin Monomer.
9. ionomer according to claim 8, wherein the isomonoolefin monomer includes isobutene.
10. ionomer according to claim 1, wherein the halogenated isoolefin copolymer includes halogenated butyl rubber.
11. ionomer described in any one of -7 according to claim 1, wherein not having first nucleophilic for flanking vinyl Reagent is trimethyl-phosphine, triethyl phosphine, tri isopropyl phosphine, tri-n-butyl phosphine, triphenylphosphine or their any mixture.
12. ionomer according to claim 11, wherein first nucleopilic reagent is triethyl phosphine.
13. ionomer described in any one of -7 according to claim 1, wherein including second nucleophilic examination for flanking vinyl Agent is selected from by diphenylphosphino styrene, allyldiphenylphosphine, diallyl Phenylphosphine, diphenylacetylene phosphine, three allyls The group of base phosphine and their mixture composition.
14. ionomer according to claim 13, wherein second nucleopilic reagent is diphenylphosphino styrene.
15. a kind of method for being used to prepare ionomer, comprising the following steps:
A) halogenated isoolefin hydrocarbon copolymer is provided, the halogenated isoolefin hydrocarbon copolymer includes from least one isoolefin monomer Repetitive unit and repetitive unit from one or more multi-olefin monomers, from the described heavy of the multi-olefin monomer One or more of multiple unit includes allyl halogen moiety;
B) the second nucleophilic examination for not having the first nucleopilic reagent for flanking vinyl and flanking vinyl comprising at least one is provided Agent;And
React the allyl halogen moiety of the halogenated isoolefin hydrocarbon copolymer with the nucleopilic reagent described from poly- to be formed Object;
Wherein, the ratio of first nucleopilic reagent and second nucleopilic reagent is 4:1 to 100:1, and is made in the reaction The total amount of two kinds of nucleopilic reagents is lower than 5phr.
16. according to the method for claim 15, wherein the copolymer is sequentially reacted with first nucleopilic reagent, with It is reacted afterwards with second nucleopilic reagent.
17. according to the method for claim 16, wherein the copolymer and first nucleopilic reagent and the second nucleophilic try Reaction between agent carries out under different conditions.
18. according to the method for claim 15, wherein the copolymer and the first nucleopilic reagent and the second nucleopilic reagent it Between reaction be to be carried out in different temperature.
19. according to the method for claim 16, wherein reacting between the copolymer and first nucleopilic reagent 130 DEG C of temperature carries out 10 minutes.
20. according to the method for claim 16, wherein reacting between the copolymer and second nucleopilic reagent 90 DEG C of temperature carries out 35 minutes.
21. according to the method for claim 15, wherein the halogenated isoolefin copolymer is further included from copolymerization The repetitive unit of monomer.
22. according to the method for claim 21, wherein the comonomer is C1-C4The styrene that alkyl or halogen replace.
23. according to the method for claim 15, wherein the halogenated isoolefin copolymer includes halogenated butyl rubber.
24. method described in any one of 5-20 according to claim 1, wherein not having first nucleophilic for flanking vinyl Reagent is trimethyl-phosphine, triethyl phosphine, tri isopropyl phosphine, tri-n-butyl phosphine, triphenylphosphine or their any mixture.
25. method described in any one of 5-20 according to claim 1, wherein including second nucleophilic examination for flanking vinyl Agent is selected from by diphenylphosphino styrene, allyldiphenylphosphine, diallyl Phenylphosphine, diphenylacetylene phosphine, three allyls The group of base phosphine and their mixture composition.
26. a kind of method for being used to prepare cured polymer, comprising the following steps:
A) halogenated isoolefin hydrocarbon copolymer is provided, the halogenated isoolefin hydrocarbon copolymer includes from least one isoolefin monomer Repetitive unit and repetitive unit from one or more multi-olefin monomers, from the described heavy of the multi-olefin monomer One or more of multiple unit includes allyl halogen moiety;
B) the second nucleophilic examination for not having the first nucleopilic reagent for flanking vinyl and flanking vinyl comprising at least one is provided Agent, wherein the ratio of first nucleopilic reagent and second nucleopilic reagent is 4:1 to 100:1, and two kinds of nucleopilic reagents Total amount be lower than 5phr;
React the allyl halogen moiety of the halogenated isoolefin hydrocarbon copolymer to form ionomer with the nucleopilic reagent;With And
D) by solidifying the ionomer in suitable solidification temperature heating.
27. according to the method for claim 26, wherein the solidification temperature is 80 DEG C to 250 DEG C.
28. according to the method for claim 26, wherein the curing schedule includes addition peroxide firming agent.
29. according to the method for claim 28, wherein the peroxide firming agent includes dicumyl peroxide, two uncles Butylperoxide, benzoyl peroxide, 2,2 '-bis- (t-butyl peroxy) diisopropyl benzenes, 2,5- dimethyl -2,5- two (t-butyl peroxy)-hexin -3, two (benzoylperoxy) hexane of 2,5- dimethyl -2,5- or 2,5- bis- (t-butyl peroxies) - 2,5- dimethylhexane.
30. according to the method for claim 28, wherein the peroxide firming agent is added with the amount of 0.01-7phr.
31. the method according to any one of claim 26-30, wherein the method further includes consolidating peroxide Change auxiliary agent to mix with the peroxide firming agent and the ionomer.
32. according to the method for claim 31, wherein the auxiliary agent includes triallyl isocyanurate, N, N '-sub- benzene Base dimaleimide, triallyl cyanurate or liquid polybutadiene.
33. a kind of product obtained by method described in any one of claim 15-23.
34. a kind of product obtained by method described in any one of claim 26-30.
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SG11201504821XA (en) 2015-07-30
US9796794B2 (en) 2017-10-24
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