There is Vehicles Brake Test Bench cylinder and the manufacture method thereof of heating function
Technical field
The present invention relates to a kind of Vehicles Brake Test Bench cylinder and the manufacture method thereof with heating function.
Background technology
At the northern area of China, in the season that there is accumulated snow and freeze, detect vehicle and must make ice and snow brought by tire via firn basin.The cylinder surface of Automobile Braking Force Detecting equipment is easy to stick accumulated snow and freezes, make tire brake slip, can not get detecting data really, cannot normally detect, must use and manually remove, this brings very big inconvenience to testing, and the operation of detection line will decide according to weather, and directly the normal testing of impact can not be carried out.
Chinese patent cn203785901 discloses a kind of motor vehicle testing platform deicer, warm-air drier for motor vehicle testing platform cylinder can be realized away from deicing, but deicing is even not, deicing complicated structure, bulky, and the air outlet of warm-air drier comparatively spreads, can not fully aim at motor vehicle testing platform cylinder, heat dissipation is serious.
Summary of the invention
Technical matters to be solved by this invention overcomes the deficiencies in the prior art exactly, a kind of Vehicles Brake Test Bench cylinder and the manufacture method thereof with heating function are provided, simply, promptly can dissolve the ice and snow on brake test bench cylinder, save installation volume, realize the highly effective drying of check-out console cylinder.The manufacture method of check-out console cylinder of the present invention is simple and convenient, easy to implement.
The technical scheme that the present invention solves the problems of the technologies described above employing is:
There is the Vehicles Brake Test Bench cylinder of heating function, comprise roller basal body, roller basal body is coated with anti-skidding painting
Layer, arrange the conductive ring insulated with roller basal body at the two ends of roller basal body respectively, arrange heating arrangement in the below of the nonskid coating of roller basal body, heating arrangement and conductive ring are electrically connected.
Preferably, the outside of described nonskid coating is provided with the dead ring insulated with roller basal body, and described conductive ring is sheathed on dead ring, and lower than nonskid coating surface.
Preferably, described conductive ring is installed on 0.03 meter to 0.05 meter outside nonskid coating.
Preferably, described heating arrangement is arranged at roller basal body with paralleling to the axis direction insulation.
Preferably, described heating arrangement insulation roller basal body is wound on.
Preferably, described nonskid coating has the inner side nonskid coating fitted tightly in roller basal body, and is positioned at the outside nonskid coating on the nonskid coating of inner side.
Preferably, described heating arrangement is wound on inner side nonskid coating circumferentially.
Preferably, described heating arrangement parallel to the axis direction be arranged at inner side nonskid coating on.Preferably, described conductive ring is set on the inner side nonskid coating at two ends, and lower than nonskid coating surface.
Preferably, described heating arrangement exit with one copper go between crimp be connected after be welded to connect with conductive ring again.
The Vehicles Brake Test Bench cylinder with heating function of the present invention, heating is concentrated, and heat can not too much scatter and disappear, and efficiency is high, has excellent energy-saving effect, by adopting safety low-pressure to power, controls convenient and reliable.
The manufacture method with the Vehicles Brake Test Bench cylinder of heating function of the present invention, comprises the steps:
1, the installation of conductive ring 4 makes; A: first, in the outside of roller basal body nonskid coating, the dead ring that bonding one deck and roller basal body insulate, then conductive ring is set with on dead ring; Or: B: conventional, first coating inner side nonskid coating in roller basal body 1, conductive ring is set on the inner side nonskid coating at two ends;
Above steps A, B are in no particular order;
2, the method A of heating arrangement is set: the method directly arranging heating arrangement in roller basal body: be arranged at roller basal body with heating arrangement being paralleled to the axis direction insulation, or be wound in roller basal body with insulating by heating arrangement in nonskid coating;
B: the method that heating arrangement is set in the middle of nonskid coating: conventional, first in roller basal body, ground floor nonskid coating is applied, i.e. inner side nonskid coating, heating arrangement is paralleled to the axis direction be arranged at inner side nonskid coating on, or, heating arrangement is wound on the nonskid coating of inner side along the circumference of inner side nonskid coating; Above steps A, B are in no particular order; 3, be electrically connected
The two ends of the extension line of heating arrangement 6 are electrically connected with the conductive ring of both sides respectively.
Preferably, by the exit of heating arrangement with one copper go between to crimp be connected, and routine, insulate with roller basal body, then is welded to connect with conductive ring.
Preferably, described conductive ring is installed on nonskid coating, distance outboard end 0.03 meter to 0.05 meter.
A kind of manufacture method with the Vehicles Brake Test Bench cylinder of heating function of the present invention, convenient processing and manufacture, easy to implement, use reliable, the life-span is long, and compact conformation volume is little, and the efficiency of heating surface is high.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of conductive ring insulating mounting in roller basal body of an embodiment of the present invention;
Fig. 2 is that the conductive ring of an embodiment of the present invention is installed on schematic diagram on the nonskid coating of inner side;
Fig. 3 is the heating arrangement scheme of installation around the home of an embodiment of the present invention;
Fig. 4 is the partial sectional view that the heating arrangement of an embodiment of the present invention is installed in the middle of nonskid coating;
Fig. 5 is the partial sectional view that the heating arrangement of an embodiment of the present invention is installed in roller basal body;
Fig. 6 is heating arrangement and the conductive ring connection diagram of an embodiment of the present invention.
In figure:
1, roller basal body, 2, nonskid coating, 21, inner side nonskid coating, 22, outside nonskid coating, 4, conductive ring, 5, copper lead-in wire, 6, heating arrangement, 7, crimp head, 8, dead ring.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
The Vehicles Brake Test Bench cylinder with heating function of the present invention, comprises roller basal body, roller basal body is coated with anti-
Sliding coating, its innovation is: arrange the conductive ring 4 insulated with roller basal body 1 at the two ends of roller basal body 1 respectively, arrange heating arrangement 6 in the below of the nonskid coating 2 of roller basal body 1, and heating arrangement 6 and conductive ring 4 are electrically connected.See Fig. 1 embodiment, the schematic diagram of conductive ring insulating mounting in roller basal body, in roller basal body 1, the outside of nonskid coating 2 is provided with the dead ring 8 insulated with roller basal body 1, dead ring 8 can adopt the flexible insulating materials such as epoxy resin bonded fiber to make, can use viscose that dead ring 8 is bonded in roller basal body 1, then be sheathed on dead ring 8 by conductive ring 4, conductive ring 4 can be a prefabricated integral loop, also can fit tightly welding and be formed on dead ring 8.In order to prevent conductive ring 4 and wheel generation rubbing contact, described conductive ring 4 is a little less than nonskid coating 2 surface, and namely the outside surface level height of conductive ring 4 is lower than the level height on nonskid coating 2 surface.
Preferably, described conductive ring 4 is installed on 0.03 meter to 0.05 meter outside nonskid coating 2.
See Fig. 2 embodiment, conductive ring is installed on schematic diagram on the nonskid coating of inner side.
Conventional, the making of Vehicles Brake Test Bench cylinder, first smear one deck epoxy resin at roller basal body 1 upper surface, then be coated with and spill particles of silicon carbide, make it dissolve in epoxy resin, by the scraper plate effect touched with roller basal body 1, make roll circumference straight, form ground floor nonskid coating, that is inner side nonskid coating 21.After inner side nonskid coating 21 is dry, repeats aforesaid operations again, forms outside nonskid coating 22.
The installation of conductive ring 4 of the present invention is such, and conductive ring 4 is set on the inner side nonskid coating 21 at two ends, the same, and conductive ring 4 can be a prefabricated integral loop, also can fit tightly welding and be formed on inner side nonskid coating 21.In order to prevent conductive ring 4 and wheel generation rubbing contact, described conductive ring 4 is lower than nonskid coating 2 surface.
There is conductive ring 4, described heating arrangement 6 below and how to arrange.
Fig. 4 is the partial sectional view that the heating arrangement of an embodiment of the present invention is installed in the middle of nonskid coating, and described heating arrangement 6 direction that parallels to the axis is arranged in the middle of nonskid coating 2.Namely heating arrangement 6 direction that parallels to the axis is arranged on the nonskid coating 21 of inner side, and the again conventional gummed cloth in the outside of heating arrangement 6 is husky, forms outside nonskid coating 22.
Certainly, the installation site of heating arrangement 6 is not limited between interior outside nonskid coating 21,22, see Fig. 5, the heating arrangement for an embodiment of the present invention is installed on the partial sectional view in roller basal body, and described heating arrangement 6 is arranged at roller basal body 1 with paralleling to the axis direction insulation.Coated high-temperature insulation material outside heating arrangement 6, such as high temperature resistant mica, after Huang Laguan etc., stick with glue and tie in roller basal body 1, and then the gummed cloth of routine is husky.
Fig. 3 is the heating arrangement scheme of installation around the home of an embodiment of the present invention, and described heating arrangement 6 can the single or many circumference being wound on the nonskid coating below nonskid coating 2, namely on the nonskid coating 21 of inner side.Described heating arrangement 6 also can be wound on roller basal body 1 with insulating, and reaches same heating effect.
There is the setting of heating arrangement 6 and conductive ring 4, described heating arrangement 6 below and how to be connected with conductive ring 4.
See Fig. 6, be heating arrangement and the conductive ring connection diagram of an embodiment of the present invention.Material due to general heating arrangement 6 is nichrome wire, constantan wire, and Aludirome silk etc. not easily welds with copper material, after exit and a copper lead-in wire 5 of described heating arrangement 6 crimp and are connected, be welded to connect with conductive ring 4 again, can contact resistance be reduced, increase the service life.
The exit of heating arrangement 6, copper lead-in wire 5 and both crimp the crimp head 7 of formation, insulation processing be done, make heating arrangement 6, conductive ring 4 insulate with roller basal body 1.
The shape of described heating arrangement 6 can be heating tube, heater strip, heating tape.Have the manufacture method of the Vehicles Brake Test Bench cylinder of heating function, its innovation is: comprise the steps: that the installation of conductive ring 4 makes; A: first, in the outside of roller basal body 1 nonskid coating 2, the dead ring 8 that bonding one deck and roller basal body 1 insulate, then conductive ring 4 is set with on dead ring 8; Or: B: conventional, first coating inner side nonskid coating 21 in roller basal body 1, on inside the two ends that conductive ring 4 is set in nonskid coating 21; Above steps A, B are in no particular order; The method of heating arrangement is set: A: the method that heating arrangement 6 is directly set in roller basal body 1 in nonskid coating: be arranged at roller basal body 1 with heating arrangement 6 being paralleled to the axis direction insulation, or be wound on insulating in roller basal body 1 by heating arrangement 6; Or: B: the method that heating arrangement 6 is set in the middle of nonskid coating 2: conventional, first in roller basal body 1, ground floor nonskid coating is applied, i.e. inner side nonskid coating 21, heating arrangement 6 is paralleled to the axis direction be arranged at inner side nonskid coating 21 on, or, heating arrangement 6 is wound on the nonskid coating 21 of inner side along the circumference of inner side nonskid coating 21; Above steps A, B are in no particular order; Electrical connection: the two ends of the extension line of heating arrangement 6 are electrically connected with the conductive ring 4 of both sides respectively.
Preferably, the method for the electrical connection of described step 3 is: by the exit of heating arrangement 6 and a copper lead-in wire
5 crimping connect and conventional, insulate, then be welded to connect with conductive ring 4 with roller basal body 1.
Preferably, described step (1) arrange in the method for heating arrangement 6 in the middle of the nonskid coating 2, described conductive ring 4 is installed on 0.03 meter to 0.05 meter outside nonskid coating 2.
A kind of manufacture method with the Vehicles Brake Test Bench cylinder of heating function of the present invention, convenient processing and manufacture, easy to implement, use reliable, the life-span is long.
Last it is noted that the foregoing is only the preferred embodiments of the present invention; be not limited to the present invention; although with reference to previous embodiment to invention has been detailed description; for a person skilled in the art; it still can be modified to the technical scheme described in foregoing embodiments; or equivalent replacement is carried out to wherein portion of techniques feature; within the spirit and principles in the present invention all; any amendment of doing, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.