A kind of closed tea leaf steam pressure device
Technical field
The present invention relates to a kind of steaming drinking water boiler, relate to a kind of closed tea leaf steam pressure device in particular, belong to Tea Processing technical field.
Background technology
Blue bricks Camellia black tea, makes raw material with height above sea level 600-1200m high mountain fresh leaves of tea plant, forms through autoclave at high temperature, and it is that China is peculiar, Hubei special product, and its place of production is mainly in Yangtze river basin E Nan and South-western Hubei.
Green brick tea is sampled tea from semi-finished product to one-tenth need through weighing, steaming the technical process such as tea, compacting, pressurize sizing, the demoulding, oven dry.At present, steam in process at green brick tea, usually adopt steaming drinking water boiler to be steamed to the steaming Tea Service having steam to spray by tea base feedstock transportation.But when adopting existing steaming drinking water boiler to steam, this process adopts manual time-keeping, and complex operation, increases the labour intensity of operating personnel, and is difficult to accurately control steaming time, have impact on and steams effect; The process that simultaneously steams is in open space, and the process that steams is discharged with a large amount of steam, makes operating environment high temperature, high humidity, easily produces danger; And common automatic steaming Tea Service is many by the transmission of gas bar, transmission is not accurate, and service life is low.
Summary of the invention
The object of the invention is to need the problems such as manual time-keeping, operating environment high temperature, high humidity for existing steaming drinking water boiler steaming time, a kind of closed tea leaf steam pressure device is provided.
for achieving the above object, technical solution of the present invention is:a kind of closed tea leaf steam pressure device, comprise frame, draught hood, travel(l)ing rest, steam caddy, header tank, pipeline, rotary cylinder, two groups of slide blocks, electric cabinet and cylinder, described frame is L-type frame, frame comprises side plate and base plate, the side plate interior sides upper end of frame is fixed with upper holder, top board is provided with in described upper holder, upper holder top is provided with draught hood, described draught hood top is provided with switch body, switch body is provided with upper flange, described switch body is connected with rotary cylinder, described header tank is arranged on the base plate of frame, header tank is provided with manual ball valve and magnetic valve
, described cylinder one end is fixed on cylinder cylinder bar nearside mount pad, the cylinder other end is fixed on the base plate two of the side plate interior sides of frame by mount pad, described cylinder cylinder bar nearside mount pad is arranged on the base plate one inside framework lateral plate, two parallel line rails are provided with inside described framework lateral plate, described travel(l)ing rest both sides are connected with two groups of slide blocks respectively by support seat board, two groups of described skid are connected on two line rails, and travel(l)ing rest is connected to bracket attachment mount by support seat board, described bracket attachment mount is connected with the piston rod head of cylinder by contiguous block, the top board of described travel(l)ing rest is provided with the hole of hollow, vapour hood is provided with bottom travel(l)ing rest top board, described steaming caddy is arranged on the top board of travel(l)ing rest, and the hole of hollow on the corresponding travel(l)ing rest top board of mesh plate bottom steaming caddy, described pipeline is arranged on framework lateral plate outer upper end through header tank one end, the pipeline other end is arranged in vapour hood, the top of pipeline is provided with angle pedestal valve, described rotary cylinder is connected with compressed air source respectively with cylinder, the pipeline that rotary cylinder is connected with compressed air source is provided with magnetic valve
, the pipeline that cylinder is connected with compressed air source is provided with magnetic valve
, described magnetic valve
, magnetic valve
and magnetic valve
be connected with electric cabinet respectively, described angle pedestal valve passes through magnetic valve
be connected with compressed air source, and magnetic valve
be connected with electric cabinet.
Described switch body comprises switch plate body, switch shaft and switch plate, described switch shaft is arranged in switch plate body, described switch plate is arranged on switch shaft, described switch shaft one end is provided with axle sleeve one, the switch shaft other end is provided with axle sleeve two, described rotary cylinder is fixed on switch plate body by pillar, and the rotating shaft of rotary cylinder is connected with switch shaft one end by connector.
On described travel(l)ing rest top board, the hole periphery of hollow is provided with positive stop strip, and described steaming caddy is arranged in the limitting casing of positive stop strip formation.
Described upper holder is provided with observation window.
Bottom described framework soleplate, corner is respectively arranged with castor.
The below of described two line rails is respectively arranged with two buffers.
Corresponding two buffers in described travel(l)ing rest bottom are respectively arranged with two cushion pads.
Described pipeline is provided with pipe holder, and described pipe holder is fixed on framework soleplate.
The both sides of described steaming caddy are respectively arranged with handle.
Described pipeline is fixed on framework lateral plate by pipe support and U-shaped screw rod.
Compared with prior art, the invention has the beneficial effects as follows:
1, the side plate interior sides upper end of mid frame of the present invention is fixed with upper holder, upper holder top is provided with draught hood, draught hood top is provided with switch body, switch body is provided with upper flange, switch body is connected with rotary cylinder, header tank is arranged on the base plate of frame, two parallel line rails are provided with inside framework lateral plate, travel(l)ing rest both sides are connected with two groups of slide blocks respectively by support seat board, two groups of skid are connected on two line rails, bracket attachment mount is connected with the piston rod head of cylinder by contiguous block, vapour hood is provided with bottom travel(l)ing rest top board, and the hole of hollow on the corresponding travel(l)ing rest top board of mesh plate bottom steaming caddy, pipeline is arranged on framework lateral plate outer upper end through header tank one end, the pipeline other end is arranged in vapour hood, the top of pipeline is provided with angle pedestal valve, the pipeline that rotary cylinder is connected with compressed air source is provided with magnetic valve
, the pipeline that cylinder is connected with compressed air source is provided with magnetic valve
, magnetic valve
and magnetic valve
be connected with electric cabinet respectively, angle pedestal valve passes through magnetic valve
be connected with compressed air source, and magnetic valve
be connected with electric cabinet, when passing through the timer in electric cabinet during work, and steaming time can set, and without the need to manual time-keeping, thus can realize accurately controlling steaming time, save manpower, and steam runs in relative closure space in this device, operating environment is friendly, substantially reduces the labour intensity of operating personnel, improves Labor Safety, and meet the demand of cleanly production.
2, in the present invention, electric cabinet passes through Controlling solenoid valve
, magnetic valve
and magnetic valve
control the action of rotary cylinder, cylinder and angle pedestal valve respectively, thus achieve automated production, make production efficiency high, easy to operate, easy care, pressure uniform, steaming tea are effective, alleviate the labour intensity of operating personnel; And electric cabinet indwelling on-line interface, easily can realize on-line operation, can automatic production line be applied to.
Accompanying drawing explanation
Fig. 1 is axonometric drawing one of the present invention.
Fig. 2 is left view of the present invention.
Fig. 3 is axonometric drawing two of the present invention.
Fig. 4 is the steaming caddy structural representation in the present invention.
Fig. 5 is the steaming caddy sectional view in the present invention.
Fig. 6 is the switch module structural representation in the present invention.
Fig. 7 is the switch module sectional view in the present invention.
In figure, steam caddy 1, base plate 2, handle 3, travel(l)ing rest 4, frame 5, cylinder cylinder bar nearside mount pad 6, cushion pad 7, support seat board 8, base plate 1, base plate 2 10, mount pad 11, bracket attachment mount 12, castor 13, positive stop strip 14, draught hood 15, vapour hood 16, support plate 17, silicagel pad 18, top board 19, contiguous block 20, pipe support 21, U-shaped screw rod 22, buffer 23, switch plate body 24, switch plate 25, switch shaft 26, axle sleeve 1, axle sleeve 2 28, pillar 29, upper flange 30, connector 31, observation window 32, header tank 33, pipeline 34, lower flange 35, pipe holder 36, pipe clamp 37, upper holder 38, angle pedestal valve 39, magnetic valve
40, slide block 41, line rail 42, manual ball valve 43, rotary cylinder 44, electric cabinet 45, cylinder 46.
Detailed description of the invention
Illustrate that the present invention is described in further detail with detailed description of the invention below in conjunction with accompanying drawing.
See Fig. 1-Fig. 3, a kind of closed tea leaf steam pressure device, comprises frame 5, draught hood 15, travel(l)ing rest 4, steams caddy 1, header tank 33, pipeline 34, rotary cylinder 44, two groups of slide blocks 41, electric cabinet 45 and cylinders 46.Described frame 5 is L-type frame, and frame 5 comprises side plate and base plate.The side plate interior sides upper end of frame 5 is fixed with upper holder 38, is provided with top board 19 in described upper holder 38; Described top board 19 is welded on upper holder 38 internal upper part 1/3rd place, and top board 19 adopts punched-plate to be made, and welding gusset can be adopted on the upside of top board 19 to reinforce.Upper holder 38 top is provided with draught hood 15, and described draught hood 15 top is provided with switch body, and switch body is provided with upper flange 30, and described switch body is connected with rotary cylinder 44.Be provided with air switch, timer and auxiliary reclay in described electric cabinet 45, electric cabinet 45 is provided with start button; Electric cabinet 45 can arrange different steaming times for different tea base raw materials.
See Fig. 1-Fig. 3, described header tank 33 is arranged on the base plate of frame 5, header tank 33 is provided with manual ball valve 43 and magnetic valve
40, described magnetic valve
40 are connected with electric cabinet 45; Described manual ball valve 43 and magnetic valve
40 are installed in header tank 33 side lower, and manual ball valve 43 is manual drainage, the auxiliary reclay Controlling solenoid valve in electric cabinet 45
the break-make of 40, steams magnetic valve in process at tea base
40 close, and wait to have steamed, magnetic valve
40 open the water discharging pipeline condensation and go out.
See Fig. 1-Fig. 3, described cylinder 46 one end is fixed on cylinder cylinder bar nearside mount pad 6, and cylinder 46 other end is fixed on the base plate 2 10 of frame 5 side plate interior sides by mount pad 11; Described cylinder cylinder bar nearside mount pad 6 is arranged on the base plate 1 of frame 5 side plate interior sides.The side plate interior sides of described frame 5 is provided with two parallel line rails 42, and described travel(l)ing rest 4 both sides are connected with two groups of slide blocks 41 respectively by support seat board 8, and two groups of described slide blocks 41 are slidably connected on two line rails 42; Travel(l)ing rest 4 can be slided along line rail 42.And travel(l)ing rest 4 is connected to bracket attachment mount 12 by support seat board 8, described bracket attachment mount 12 is connected by the piston rod head of contiguous block 20 with cylinder 46; Thus make cylinder 46 drive travel(l)ing rest 4 to slide along line rail 42.
See Fig. 1-Fig. 5, the top board of described travel(l)ing rest 4 is provided with the hole of hollow, bottom travel(l)ing rest 4 top board, is provided with vapour hood 16; Described steaming caddy 1 is arranged on the top board of travel(l)ing rest 4, and steams the hole of the hollow on mesh plate 2 corresponding travel(l)ing rest 4 top board bottom caddy 1.Steaming caddy 1 is independently, generally can configure 3-5; The mesh plate 2 steamed bottom caddy 1 is welded on the position apart from steaming 10-20mm bottom caddy 1, and mesh diameter size gets 2-8mm usually.
See Fig. 1-Fig. 3, described pipeline 34 is arranged on the side plate outer upper end of frame 5 through header tank 33 one end, pipeline 34 other end is arranged in vapour hood 16, and pipeline 34 effect delivers a vapor in vapour hood 16.The top of pipeline 34 is provided with angle pedestal valve 39, and described angle pedestal valve 39 passes through magnetic valve
be connected with compressed air source, and magnetic valve
be connected with electric cabinet 45; Auxiliary reclay in electric cabinet 45 passes through Controlling solenoid valve
break-make thus pilot angle seat valve 39 on-off actions.Described rotary cylinder 44 is connected with compressed air source respectively with cylinder 46, and the pipeline that rotary cylinder 44 is connected with compressed air source is provided with magnetic valve
, the pipeline that cylinder 46 is connected with compressed air source is provided with magnetic valve
; Described magnetic valve
and magnetic valve
be connected with electric cabinet 45 respectively, the auxiliary reclay in electric cabinet 45 passes through Controlling solenoid valve
and magnetic valve
thus control the work of rotary cylinder 44 and cylinder 46.
See Fig. 6-Fig. 7, described switch body comprises switch plate body 24, switch shaft 26 and switch plate 25, and described switch shaft 26 is arranged in switch plate body 24, and described switch plate 25 is arranged on switch shaft 26; Described switch shaft 26 one end is provided with axle sleeve 1, and switch shaft 26 other end is provided with axle sleeve 2 28.Described rotary cylinder 44 is fixed on switch plate body 24 by pillar 29, and the rotating shaft of rotary cylinder 44 is connected with switch shaft 26 one end by connector 31; Concrete, connector 31 one end is connected with the rotating shaft of rotary cylinder 44, and connector 31 other end is enclosed within switch shaft 26 one end and is bolted.The working range of rotary cylinder 44 is 0-90 degree, and when rotary cylinder 44 is in 0 degree, switch plate 25 is horizontal isolates the space of switch body both sides, i.e. closed condition; When rotary cylinder 44 rotating shaft turns to 90 degree from 0 degree, rotary cylinder 44 driving switch axle 26 drives switch plate 25 from level to upright position, and switch plate 25 is opened, and the space of switch body both sides is communicated with.
See Fig. 2-Fig. 3, on described travel(l)ing rest 4 top board, the hole periphery of hollow is provided with positive stop strip 14, and described steaming caddy 1 is arranged in the limitting casing of positive stop strip 14 formation.
See Fig. 1, described upper holder 38 is provided with observation window 32.
See Fig. 1-Fig. 2, the below of described two line rails 42 is respectively arranged with two buffers 23.And further, corresponding two buffers 23 in described travel(l)ing rest 4 bottom are respectively arranged with two cushion pads 7.
See Fig. 1-Fig. 2, described pipeline 34 is provided with pipe holder 36, described pipe holder 36 is fixed on frame 5 base plate.
See Fig. 4-Fig. 5, the both sides of described steaming caddy 1 are respectively arranged with handle 3.
See Fig. 2-Fig. 3, described pipeline 34 is fixed on frame 5 side plate by pipe support 21 and U-shaped screw rod 22.
See Fig. 1-Fig. 3, during the work of this tea steaming pressure device, first upper flange 30 is connected with the exhaust system usually arranged in factory building or the special vapor discharge channel built, the power steam generator of outer setting or boiler steam pipe is connected with pipeline 34 simultaneously.Then open electric cabinet 45, make this tea steaming pressure device electric power starting, more load weighted tea base raw material is poured in steaming caddy 1, place in the limitting casing of steaming caddy 1 to travel(l)ing rest 4 top board upper limit bar 14 formation.Press again on electric cabinet 45 start button, the relay in electric cabinet 45 passes through Controlling solenoid valve
start cylinder 46 to work, travel(l)ing rest 4 goes upward to steam when caddy 1 upper surface contacts with top board 19 and stops under cylinder 46 promotes; The now magnetic valve of angle pedestal valve 39 correspondence
, rotary cylinder 44 correspondence magnetic valve
connect respectively, angle pedestal valve 39 is opened automatically, and rotary cylinder 44 opens the switch body on draught hood 15 top simultaneously, and the timer started in electric cabinet 45 carries out timing; Reach after setting numerical value until timer, disconnect magnetic valve
and magnetic valve
, angle pedestal valve 39 is closed automatically, and rotary cylinder 44 closes the switch body on draught hood 15 top, and travel(l)ing rest 4 comes downwards to buffer 23 under cylinder 46 pulls to be stopped, then complete and once steam tea, single circulation terminates.Meanwhile, this device steams process in an enclosed environment, and vapour seal formula is run, and is steaming in process, and the steam after circulation is discharged operation workshop, does not pollute operating environment, has adapted to cleanly production demand; The steam pressure that simultaneously this tea steaming pressure device uses is 0.02MPa, compare open steam its to steam speed higher, steam uniformity more effective, improve product quality, save manpower.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, said structure all should be considered as belonging to protection scope of the present invention.