CN104995455A - Air proportional control type combustion device and method for adjusting heat amount thereof - Google Patents

Air proportional control type combustion device and method for adjusting heat amount thereof Download PDF

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Publication number
CN104995455A
CN104995455A CN201380068812.3A CN201380068812A CN104995455A CN 104995455 A CN104995455 A CN 104995455A CN 201380068812 A CN201380068812 A CN 201380068812A CN 104995455 A CN104995455 A CN 104995455A
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CN
China
Prior art keywords
blower fan
benchmark
revolution
blast
air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201380068812.3A
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Chinese (zh)
Inventor
金时焕
朴寿大
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Kyungdong Navien Co Ltd
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Kyungdong Navien Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyungdong Navien Co Ltd filed Critical Kyungdong Navien Co Ltd
Publication of CN104995455A publication Critical patent/CN104995455A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • F23N1/04Regulating fuel supply conjointly with air supply and with draught
    • F23N1/042Regulating fuel supply conjointly with air supply and with draught using electronic means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/60Devices for simultaneous control of gas and combustion air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • F23N1/04Regulating fuel supply conjointly with air supply and with draught
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion

Abstract

Disclosed are an air proportional control type combustion device and a method for adjusting the heat amount thereof. The combustion device according to the present invention, which controls the output heat amount by controlling the number of revolutions of a blower, is capable of compensating for an air flow speed with respect to external circumstances such as place of installation, blocking of a gas duct, and seasonal changes, or the number of revolutions of the blower caused by such situational changes. In a case where there is a difference between wind pressure (Act.APS) measured after the blower is driven at a reference number of revolutions (Ref.RPM) in a state where gas supply is blocked and reference wind pressure (Ref.RPM), the combustion device compensates for the difference while causing the number of revolutions to vary and applies the varied number of revolutions as a new reference number of revolutions.

Description

AIR Proportional controls formula burner and heat method of adjustment thereof
Technical field
The present invention relates to the AIR Proportional that a kind of AIR Proportional controlling quantity of heat given up by controlling the revolution of blower fan controls can to compensate in formula burner based on the air velocity corresponding to the blower fan revolution of outside situation or its changed condition and control formula (Pneumatic Gas/Air Ratio Control) burner and heat method of adjustment thereof.
Background technology
The device of burner for being used the heat generated by the mixing air of burner combustion combustion gas and air to come heating water used by heating boiler or water heater or hot water by heat exchanger, AIR Proportional control mode is the mode that heat that burner generates depends on air velocity.
Fig. 1 represents the figure being contained in an example of the combustion section of existing burner.With reference to the combustion section 100 of figure 1, air delivery pipe 11 for supplying from air to blower fan (Fan) 10 is connected to blower fan 10, and the combustion gas dispatch tube 13 of fuel gas flow is connected to air delivery pipe 11 in the front end of blower fan 10, thus the mixing air that combustion gas is mixed with air flows into blower fan 10.The side of the air delivery pipe 11 of mixing air flowing is provided with multiple valve 15, thus controls the amount flowing into the mixing air of blower fan 10.The mixing air transmitted by blower fan 10 is supplied to burner 17 and burns, and the heat produced in combustion is heated by heat exchanger 19 water of directly taking being fed to burner and produces hot water or heating water.
The amount being fed to the combustion gas of blower fan 10 is controlled by the burnt gas valve 21 be arranged on combustion gas dispatch tube 13.The amount of air is adjusted by the revolution controlling blower fan 10 itself, and by means of wind pressure sensor (APS; Air Pressure Sensor) 23 measure the amount of actual air for combustion being fed to blower fan 10 in proportion.As previously mentioned, the heat of the burner of AIR Proportional control mode exports the flow velocity depending on mixing air, and the flow velocity of its air then controlled by the revolution of blower fan 10.
Problem is that the flow velocity of air may be different between burner because of the length of setting place (moistening region or the region of drying), rational height or flue, and therefore corresponding with the revolution of blower fan 10 flow velocity may be different because of burner.And then, even same burner, flow velocity also may because of the blocking of flue whether or season etc. and changing, therefore even corresponding with blower fan 10 revolution in same burner flow velocity also may continue to change.
Therefore, in order to the quantity of heat given up of accurate control combustion device, not only to measure when arranging and correct the flow velocity corresponding with blower fan 10 revolution, but also will periodically carry out measuring and correcting.
[prior art document]
The AIR Proportional that No. 10-2003-0041366th, KR published patent controls water heater
Described publication discloses a kind of water heater, it uses cheap AC blower fan, gas ratio valve and air flow sensor directly to control gas ratio valve according to air quantity, thus can to all scope adjustment gas quantities of air quantity, but, still not there is the compensate function of environment to external world.
Summary of the invention
Technical problem
The object of the present invention is to provide a kind of AIR Proportional controlling quantity of heat given up by controlling the revolution of blower fan to control in formula burner, the AIR Proportional exporting heat accurately by the impact compensated for the external world situation of the air velocity corresponding with blower fan revolution controls formula burner and heat method of adjustment thereof.
Another object of the present invention is to provide a kind of periodically measure and compensate abnormal with change that the is air velocity corresponding to blower fan revolution, thus the change in flow that the outside situation that compensation changes because of on-fixed causes, the AIR Proportional that can export heat accurately controls formula burner and heat method of adjustment thereof.
Technical scheme
For the heat method of adjustment controlling formula burner according to a kind of AIR Proportional according to the present invention achieved the above object, comprise the steps: to store in memory the benchmark blast by quantity of heat given up of described burner and the step for the benchmark revolution that exports described benchmark blast; Blower fan adjustment first step, cuts off the gas supply flowing into blower fan, and drives described blower fan with described benchmark revolution, and utilize wind pressure sensor measurement to flow into the blast of the air of described blower fan; Blower fan adjustment second step, when measured measured value is different from described benchmark blast, change the revolution of described blower fan until described measured value becomes described benchmark blast, then the revolution of change is stored in described memory again as described benchmark revolution; Described blower fan is controlled, to export the heat that user asks with the benchmark revolution again stored in blower fan set-up procedure.
Preferably, described blower fan adjustment first step and blower fan adjustment second step perform under the state of all being opened by the multiple valve being used for the amount controlling the mixing air flowing into described blower fan.
And then, when the value measured in described blower fan adjustment first step is within critical range with the difference of described benchmark blast, the benchmark revolution that is stored in described memory can be maintained and do not perform described blower fan and adjust second step.
A kind of AIR Proportional according to another embodiment of the present invention controls formula burner, it is characterized in that, comprising: blower fan, for transmitting the mixing air of combustion gas and air; Burnt gas valve, is arranged at and is connected on the combustion gas dispatch tube of described blower fan, for controlling the amount of the combustion gas flowing into described blower fan; Wind pressure sensor, be arranged at be connected to described blower fan air delivery pipe on, for measuring the blast of the air flowing into described blower fan; Memory, stores the benchmark blast by quantity of heat given up of described burner and the benchmark revolution for exporting described benchmark blast; Control part, controls described blower fan with the benchmark revolution being stored in described memory, to export the heat that user asks,
Described control part comprises: blower fan adjustment part, when closing described burnt gas valve and the measured value of the described wind pressure sensor read under the state driving described blower fan with described benchmark revolution is different from described benchmark blast, change the revolution of described blower fan until described measured value becomes described benchmark blast, and the revolution of change is stored in described memory again as described benchmark revolution.
Beneficial effect
Burner of the present invention compensates the impact of the external world situation for the air velocity corresponding with blower fan revolution while controlling quantity of heat given up by the revolution controlling blower fan, thus exportable heat accurately.
Further, burner of the present invention is periodically measured and is compensated the change of the air velocity corresponding with abnormal blower fan revolution, thus can compensate the change of the flow velocity that the external world situation that changes because of on-fixed causes, and then exports heat accurately.
Accompanying drawing explanation
Fig. 1 is the module map of the example that the combustion section being contained in existing burner is shown,
Fig. 2 is the module map of burner of the present invention, and
Fig. 3 is the flow chart of the heat method of adjustment for illustration of burner of the present invention.
Detailed description of the invention
Below, in greater detail with reference to the attached drawings the present invention is described.
With reference to figure 2, burner 200 of the present invention comprises combustion section 100, memory 201 and control part 210.In the burner 200 of Fig. 2, eliminate explanation the present invention and non-vital inscape, obviously can also have user interface etc.
The combustion section of other structures beyond the structure that combustion section 100 also can adopt Fig. 1 to pass the imperial examinations at the provincial level to exemplify, but as long as can application of air ratio control mode carried out the quantity of heat given up of control combustion device 200 entirety by the revolution controlling blower fan 10.
Memory 201 stores burning table, and this burning table record presses the benchmark blast (Ref.APS) of quantity of heat given up and benchmark revolution (Ref.RPM) information for output reference blast (Ref.APS).As previously mentioned, carried out the quantity of heat given up of control combustion device 200 by the flow velocity (that is, utilizing the blast that wind pressure sensor 23 measures) of air according to AIR Proportional control mode.Wherein, benchmark blast is the blast corresponding to the air velocity for generation of corresponding quantity of heat given up, and benchmark revolution is the revolution in order to produce corresponding blast and presetting blower fan 10.
In addition, the highest critical revolutions (Max.RPM) by quantity of heat given up are stored in memory 201.The highest critical revolutions are peaks that benchmark revolution can be compensated in the following blower fan adjustment process that will illustrate, it is determined respectively by quantity of heat given up.
Control part 210 comprises Combustion System portion 211 and blower fan adjustment part 213, and it not only controls the integrated operation of burner 200 of the present invention, but also performs the blower fan adjustment function as feature of the present invention.
Combustion System portion 211 read from memory 201 in order to the heat exporting user and ask with in the flux matched benchmark revolution (Ref.RPM) of associated hot, and drive blower fan 10 with benchmark revolution (Ref.RPM).Certainly, according to control mode, Combustion System portion 211 can adopt the revolution gone out with the mode extra computation that counts by benchmark revolution, but the benchmark revolution that control criterion is still flux matched with associated hot.
Blower fan adjustment part 213 performs the blower fan adjustment function as feature of the present invention.The operation of blower fan adjustment part 213 is described with reference to Fig. 3.
Blower fan adjustment function of the present invention is used for addressing the problem: although drive blower fan 10 to can not get corresponding benchmark blast with presetting benchmark revolution, result cannot export desired heat.As previously mentioned, the flow velocity of air because of setting place (moistening region and dry region), rational height, flue length, flue blocking whether or season etc. and different between burner, even and if same burner is not remained constant yet and can change, compensate with therefore utilizing described functional cycle and continue amendment benchmark revolution.Combustion System portion 211 also inoperation in the process that blower fan adjustment function performs.
< blower fan adjustment modes; S301>
With reference to figure 3, blower fan adjustment part 213 judges whether to enter into presetting blower fan adjustment modes.If enter into blower fan adjustment modes, then perform follow-up blower fan set-up procedure.The judgement whether blower fan adjustment modes enters can only perform when arranging burner 200 at first, but also periodically can perform according to embodiment, such as, can perform for the cycle with 30 days thus compensate the change of external environment.
< blower fan adjustment first step; S303, S305>
When corresponding to blower fan adjustment modes, blower fan adjustment part 213 first closing gas valve door 21 and cut off and flow into the gas supply of blower fan 10, and multiple valve 15 is all opened.Multiple valve 15 is fully opened, and implements secondary and opens, enforcement three grades unlatching for three grades of valves for secondary valve.But, not must apply multiple valve 15 in combustion section 100 of the present invention, also can apply one-level valve according to embodiment and replace multiple valve 15.Accordingly, be fed to no longer being mixing air and being only air of blower fan 10, and the transfer capability (S303) of the blower fan 10 that the revolution based on blower fan adjustment part 213 controls can be checked.
Blower fan adjustment part 213 drives blower fan 10 with one of benchmark revolution (Ref.RPM) being stored in memory 201, and reads blast (Act.APS) (S305) measured by wind pressure sensor 23.
< blower fan adjustment second step; S307 to S321>
Blower fan adjustment part 213 judges the blast (Act.APS) whether same or similar with benchmark blast (Ref.APS) (S307) measured in step S305, if measuring blast (Act.APS) is within critical range with the difference of benchmark blast (Ref.APS), be then judged as normal condition (S309).
If the judged result of step S307, measure blast (Act.APS) and exceed critical range with the difference of benchmark blast (Ref.APS), then mean the environment such as the situation of flue, season become from set current benchmark revolution when different.Therefore, blower fan adjustment part 213 continues to change the revolution for driving blower fan 10, to make the measurement blast (Act.APS) consistent in critical range with benchmark blast (Ref.APS) (S311, S313) read from wind pressure sensor 23.
Then, if it is consistent in critical range with the difference of benchmark blast (Ref.APS) to measure blast (Act.APS), the offset (current revolution) be then considered as benchmark revolution (Ref.RPM) is determined, 213, blower fan adjustment part judges whether " the revolution rate of change " based on correcting is the value being greater than " heat corrects critical corrected rate ".Wherein, " revolution rate of change " represents the ratio of corrected value (the current revolution determined in step S313) and benchmark revolution, such as, if benchmark revolution is 100 and corrected value (current revolution) is 120, then revolution rate of change will be 120%." heat corrects critical corrected rate " is correction in order to only carry out exceeding preset range and the critical value adopted, and it is restricted to the minimum of a value of the revolution rate of change will applying correction.Such as, when " heat corrects critical corrected rate " is 103%, if revolution rate of change is less than 103%, corrects with regard to not application of heat and stop (S315).
If the judged result of step S315, revolution rate of change is that heat corrects more than critical corrected rate, then think and need to correct benchmark revolution, and the benchmark revolution be stored in memory 201 is corrected to current revolution, thus complete the correction (S317) of blower fan.
If the judged result of step S315, revolution rate of change is less than heat and corrects critical corrected rate, then think without the need to correcting benchmark revolution, and maintains the benchmark revolution (Ref.RPM) that is stored in memory 201 and do not perform correction.
And, in the process that step S311 and S313 performs, even if if also do not make measurement blast again consistent in critical range with the difference of benchmark blast under the state of the highest critical revolutions (Max.RPM) of application correlation output heat, then blower fan adjustment part 213 is judged to correct benchmark revolution.Therefore, the highest critical revolutions (Max.RPM) of burner 200 are applied as the revolution for controlling corresponding heat by blower fan adjustment part 213, and change benchmark revolution (Ref.RPM) (S319) in memory 201.
The heat bearing calibration of burner of the present invention is performed by above method.The blower fan method of adjustment of Combustion System portion 211 in order to the heat exporting user and ask according to Fig. 3 and again control blower fan 10 with the benchmark revolution stored.So even if cause the changed condition such as flue blocks gradually because of seasonal law or use, burner 200 also still can export the heat that user asks.
< embodiment >
According to embodiment, the blower fan bearing calibration shown in Fig. 3 can will be mapped in the highest benchmark blast (Max.Ref.APS) of the highest quantity of heat given up of burner 200 as benchmark.Accordingly, can readjust by benchmark blast corresponding to each quantity of heat given up in proportional mode based on the highest benchmark blast corrected.
Above; illustrate and the preferred embodiments of the present invention are described; but the present invention is not limited to described specific embodiment; the personnel in the technical field belonging to the present invention with general knowledge certainly can realize various distortion and implement when not departing from claims the purport of the present invention of asking to protect, should not stand in outside technological thought of the present invention or prospect scope and treat those distortion enforcement isolatedly.

Claims (6)

1. AIR Proportional controls a formula burner, it is characterized in that, comprising:
Blower fan, for transmitting the mixing air of combustion gas and air;
Burnt gas valve, is arranged at and is connected on the combustion gas dispatch tube of described blower fan, for controlling the amount of the combustion gas flowing into described blower fan;
Wind pressure sensor, be arranged at be connected to described blower fan air delivery pipe on, for measuring the blast of the air flowing into described blower fan;
Memory, stores described AIR Proportional and controls the benchmark blast by quantity of heat given up of formula burner and the benchmark revolution for exporting described benchmark blast; And
Control part, controls with the benchmark revolution being stored in described memory the heat that described blower fan asks to export user,
Wherein, described control part comprises:
Blower fan adjustment part, when closing described burnt gas valve and the measured value of the described wind pressure sensor read under the state driving described blower fan with described benchmark revolution is different from described benchmark blast, change the revolution of described blower fan until described measured value becomes described benchmark blast, and the revolution of change is stored in described memory again as described benchmark revolution.
2. AIR Proportional as claimed in claim 1 controls formula burner, it is characterized in that, also comprises:
Multiple valve, for controlling the amount of the mixing air flowing into described blower fan;
Wherein, the operation of described blower fan adjustment part performs under the state of all opening at described multiple valve.
3. AIR Proportional as claimed in claim 1 controls formula burner, and it is characterized in that, described blower fan adjustment part operates as follows:
When closing described burnt gas valve and the measured value of described wind pressure sensor read under the state driving described blower fan with described benchmark revolution and the difference of described benchmark blast are within critical range, maintain the benchmark revolution be stored in described memory.
4. AIR Proportional controls a heat method of adjustment for formula burner, it is characterized in that, comprises the steps:
Store described AIR Proportional in memory and control the benchmark blast of answering by quantity of heat given up of formula burner and the benchmark revolution for exporting described benchmark blast;
Blower fan adjustment first step, cuts off the gas supply flowing into blower fan, and drives described blower fan with described benchmark revolution, and utilize wind pressure sensor measurement to flow into the blast of the air of blower fan;
Blower fan adjustment second step, when measured measured value is different from described benchmark blast, change the revolution of described blower fan until described measured value becomes described benchmark blast, then the revolution of change is stored in described memory again as described benchmark revolution; And
Described blower fan is controlled, to export the heat that user asks with the benchmark revolution again stored in blower fan set-up procedure.
5. AIR Proportional as claimed in claim 4 controls the heat method of adjustment of formula burner, it is characterized in that, described blower fan adjustment first step and blower fan adjustment second step perform under the state of all being opened by the multiple valve being used for the amount controlling the mixing air flowing into described blower fan.
6. AIR Proportional as claimed in claim 4 controls the heat method of adjustment of formula burner, it is characterized in that, when measured value is within critical range with the difference of described benchmark blast in described blower fan adjustment first step, maintains the benchmark revolution that is stored in described memory and do not perform described blower fan and adjust second step.
CN201380068812.3A 2012-12-28 2013-12-12 Air proportional control type combustion device and method for adjusting heat amount thereof Pending CN104995455A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
KR1020120156154A KR101436867B1 (en) 2012-12-28 2012-12-28 Air Proporationality Type Combustion Apparatus and Heat Capacity Controlling Method thereof
KR10-2012-0156154 2012-12-28
PCT/KR2013/011553 WO2014104626A1 (en) 2012-12-28 2013-12-12 Air proportional control type combustion device and method for adjusting heat amount thereof

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CN104995455A true CN104995455A (en) 2015-10-21

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US (1) US20150345787A1 (en)
EP (1) EP2940387A4 (en)
JP (1) JP2015535586A (en)
KR (1) KR101436867B1 (en)
CN (1) CN104995455A (en)
CA (1) CA2895277A1 (en)
WO (1) WO2014104626A1 (en)

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WO2017210946A1 (en) * 2016-06-08 2017-12-14 中山市卡洛力热能科技有限公司 Novel fully pre-mixing gas-fired heating system and control method thereof
CN109654055A (en) * 2018-12-19 2019-04-19 珠海格力电器股份有限公司 Detection method, detection device, blower and the air-conditioning of wind pressure exception
CN111380073A (en) * 2018-12-28 2020-07-07 庆东纳碧安株式会社 Boiler and combustion control method for boiler
CN114322319A (en) * 2021-12-29 2022-04-12 芜湖美的厨卫电器制造有限公司 Water heater control method and device and water heater

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WO2017210946A1 (en) * 2016-06-08 2017-12-14 中山市卡洛力热能科技有限公司 Novel fully pre-mixing gas-fired heating system and control method thereof
CN109654055A (en) * 2018-12-19 2019-04-19 珠海格力电器股份有限公司 Detection method, detection device, blower and the air-conditioning of wind pressure exception
CN111380073A (en) * 2018-12-28 2020-07-07 庆东纳碧安株式会社 Boiler and combustion control method for boiler
CN114322319A (en) * 2021-12-29 2022-04-12 芜湖美的厨卫电器制造有限公司 Water heater control method and device and water heater

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US20150345787A1 (en) 2015-12-03
JP2015535586A (en) 2015-12-14
KR101436867B1 (en) 2014-09-02
CA2895277A1 (en) 2014-07-03
EP2940387A4 (en) 2016-08-17
KR20140086090A (en) 2014-07-08
EP2940387A1 (en) 2015-11-04
WO2014104626A1 (en) 2014-07-03

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