CN104995114A - Roller for transporting hollow filaments, manufacturing method for hollow filaments, and manufacturing method and manufacturing device for hollow filament membrane sheets - Google Patents

Roller for transporting hollow filaments, manufacturing method for hollow filaments, and manufacturing method and manufacturing device for hollow filament membrane sheets Download PDF

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Publication number
CN104995114A
CN104995114A CN201380073291.0A CN201380073291A CN104995114A CN 104995114 A CN104995114 A CN 104995114A CN 201380073291 A CN201380073291 A CN 201380073291A CN 104995114 A CN104995114 A CN 104995114A
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CN
China
Prior art keywords
roller
strand thing
hollow strand
hollow
thing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201380073291.0A
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Chinese (zh)
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CN104995114B (en
Inventor
井手口诚
上野敦靖
服部希义
田中利典
赤川和美
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Mitsubishi Rayon Co Ltd
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Mitsubishi Rayon Co Ltd
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Publication of CN104995114A publication Critical patent/CN104995114A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/14Pulleys, rollers, or rotary bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/16Guides for filamentary materials; Supports therefor formed to maintain a plurality of filaments in spaced relation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • B65H59/18Driven rotary elements

Abstract

The present invention provides a roller for transporting hollow filaments capable of mitigating, for each hollow filament, fluctuation in the tension applied to the hollow filaments in order to mitigate fluctuation in tension applied to a hollow filament by only replacing an existing driving roller, without adding, to a filament path, new rollers or devices in addition to existing rollers and devices, even when simultaneously transporting two or more hollow filaments. A transport roller (1010) for transporting two or more filaments (F) simultaneously comprises a roller body (1014), and convex strand members (1016) (tension fluctuation mitigating means) that mitigate, for each hollow filament (F), the fluctuation in the tension applied to the hollow filaments (F), wherein the convex strand members (1016) are provided, with a gap opened in the circumferential direction, in at least two locations on the circumferential face of the roller body (1014). Moreover, the present invention is a manufacturing method for hollow filament sheets that includes a connecting step, a winding step, a fixing step, and a cutting step, and for which at least one roller used in the steps is a roller having the tension fluctuation mitigating means.

Description

Hollow strand thing conveying roller, the manufacture method of hollow strand thing, the manufacture method of hollow fiber membrane flap and manufacturing installation
Technical field
The present invention relates to the roller for carrying hollow strand thing (hollow fiber membrane etc.), and employ the manufacture method of hollow strand thing of described roller.
In addition, the present invention relates to manufacture method and the manufacturing installation of the hollow fiber membrane flap of the hollow fiber membrane module of the operation such as the Separation of Solid and Liquid that is configured for water treatment.
The special Willing 2012-282223 CLAIM OF PRIORITY that the application submitted in Japan based on December 26th, 2012, and its content is drawn in this.
Background technology
The hollow strand things such as hollow fiber membrane are such as by such as under type acquisition: the resin combination taking poly-mer as main component is used as stoste and carries out spinning by various spinning process, is obtained afterwards (patent documentation 1 ~ 3 etc.) by figuration.
And, these hollow strand things are processed to hollow fiber membrane module, this hollow fiber membrane module has the form such as hollow fiber membrane being formed as pencil, hollow fiber membrane is formed as sheet and by the various forms such as its stacked form (with reference to patent documentation 1,2).
In this case, in operation (cleaning, drying, pencil etc.) after spinning is carried out to hollow fiber membrane (hollow strand thing), when carrying hollow fiber membrane, utilize the propulsive effort of the electrical motor etc. by being linked to S. A. and carry out the driven roller that rotates, being carried out the free roll etc. rotated by the power of hollow fiber membrane be transferred.Hollow fiber membrane is transferred along the silk road these rollers being configured in formation in space, carries out the various process in each operation during this period.
As shown in fig. 55, when carrying hollow fiber membrane (strand thing F) in the midway two driven rollers 1110,1120 being configured in a road, the Feeding speed Va of the hollow fiber membrane produced by the driven roller 1110 and Feeding speed Vb of hollow fiber membrane produced by driven roller 1120 can produce difference slightly.The difference of Feeding speed Va and Feeding speed Vb results from the difference of external diameter of driven roller 1110,1120, the difference of the rotating speed of the electrical motor of driven roller 1110,1120, the external diameter in hollow fiber membrane cross section or the unequal of circularity on the length direction of hollow fiber membrane.
More almost accumulation slightly between Feeding speed Va and Feeding speed Vb, thus, produces and causes from faults such as driven roller disengagings because of hollow fiber membrane overrelaxation, or become the reason of hollow fiber membrane damage on the contrary because of over-tension.
When only carrying a hollow strand thing, by becoming constant torque to eliminate the problems referred to above motor control.But, when carrying the hollow strand thing of more than two, when motor control being become constant torque, total tension force of the hollow fiber membrane of more than two is controlled as constant simultaneously, therefore, the tension force of every root hollow fiber membrane that cannot control respectively.Therefore, put on for every root hollow fiber membrane the change degree of the tension force of described hollow fiber membrane different when, the variation of the tension force putting on described hollow fiber membrane cannot be relaxed for every root hollow fiber membrane.
When carrying the hollow strand thing of more than two simultaneously, as the variation method relaxing the tension force putting on described hollow strand thing for every root hollow strand thing, can consider to be configured in the midway in silk road the method (patent documentation 3, particularly Fig. 1) such as dance roller relaxing tension change for every root hollow strand thing.But, when being carried out carrying by multiple hollow fiber membrane close-packed arrays, there is the situation that difficulty is set of dance roller etc. due to the restriction in space simultaneously.
In addition, as hollow fiber membrane module, manufacture and there is form hollow fiber membrane being formed as pencil, hollow fiber membrane is formed as sheet and by the hollow fiber membrane module of the various forms such as its stacked form (with reference to patent documentation 1,3), hollow fiber membrane module is to be used as the manufacture of sterilized water, drinking water, height pure water, and the multiple use such as the purification of air is used.
The hollow fiber membrane module of stacked hollow fiber membrane flap form is by hollow fiber membrane module fixing for stacked multiple hollow fiber membrane flaps with shell.Shell is configured to, and the both ends of multiple hollow fiber membrane are housed in the inside of shell.
Generally speaking, hollow fiber membrane module manufactures in the following way: under the state arranged according to desired spacing by hollow fiber membrane, trimmed into specified length, and by by welding between hollow fiber membrane or bonding and be formed as sheet, and flap is stacked.
As the manufacturing installation of hollow fiber membrane flap, there will be a known: hollow fiber membrane gapless is spirally wound in its thermal welding at least partially after on cylinder or gal frame, and by the manufacture method of the hollow fiber membrane flap of this thermal welding partial cut, and employ the manufacture method (with reference to patent documentation 4,5) of hollow fiber membrane flap of raschel machine.
In addition, there will be a known the manufacture method of following hollow fiber membrane flap: the hollow fiber membrane that can supply continuously is to be wound in described plural roller around the mode of plural roller, the top ends of be wound around described hollow fiber membrane is connected with adjacent hollow fiber membrane and forms colyliform portion, or, by the colyliform portion lodge made in advance on plural roller, under being connected in the top ends of the hollow fiber membrane that can supply continuously further the state connecting described colyliform portion, described plural roller is rotated and after being wound around hollow fiber membrane, hollow fiber membrane broad ways is fixed into sheet and forms fixed part, then cut (with reference to patent documentation 6) along described fixed part.
Prior art document
Patent documentation
Patent documentation 1: Japanese Unexamined Patent Publication 4-310219 publication
Patent documentation 2: No. WO2009/142279, international publication number
Patent documentation 3: Japanese Unexamined Patent Publication 2-160025 publication
Patent documentation 4: Japanese Unexamined Patent Publication 2004-216276 publication
Patent documentation 5: Japanese Unexamined Patent Publication 2008-196066 publication
Patent documentation 6: No. WO2012/036235, international publication number
Summary of the invention
Invent problem to be solved
In the manufacturing installation of hollow fiber membrane flap in the past, in invention such as described in patent documentation 4, when needing the sheet length changing hollow fiber membrane flap, owing to needing to change the diameter of cylinder or the interval of framework, therefore existing and changing very difficult problem.
In addition, in the invention described in patent documentation 5, repeat to stop transverse shifting near knitting end, the action again accelerated when transverse shifting round about, executes loaded problem to hollow fiber membrane when therefore there is acceleration/deceleration.
And, in invention described in patent documentation 6, as shown in Figure 1A ~ 1D, when two rollers 2110,2120 are configured in the midway in a road and are wound around hollow fiber membrane, the Feeding speed Vb sometimes at the Feeding speed Va at a position of hollow fiber membrane length direction and the b position of hollow fiber membrane length direction produces difference slightly.
Herein, the inequality (working accuracy) in the roller footpath that the difference of Feeding speed Va and Feeding speed Vb results from the Width of roller 2110,2120, pair roller 2110,2120 carries out the difference of the rotating speed of the electrical motor driven, the external diameter (circularity) on the length direction of hollow fiber membrane unequal.
That is, more almost the accumulation slightly of Feeding speed Va and Feeding speed Vb, thus, produces and causes from faults such as driven roller disengagings because of hollow fiber membrane overrelaxation, or become hollow fiber membrane damage reason because of over-tension on the contrary.
When a conveying hollow fiber membrane, constant torque is become to eliminate the problems referred to above by the motor control that pair roller is carried out driving.But, side by side when conveying hollow fiber membrane, be that constant mode controls to put on total tension force of multiple row hollow fiber membrane, the tension force of every root hollow fiber membrane cannot be controlled respectively.
Under carrying the situation of the hollow fiber membrane of more than two (also comprising the situation by the roller of a hollow fiber membrane more than two being wound around multi-turn) simultaneously, as the variation method relaxing the tension force putting on described hollow membrane for every root hollow fiber membrane, can consider that the midway in silk road is configured for the methods (patent documentation 3) such as the dance roller of the variation relaxing tension force for every root hollow fiber membrane.
But, multiple row hollow fiber membrane is transferred around the plural roller close-packed arrays being configured to desired girth, therefore, due to the restriction in space, dance roller etc. difficulty is set.The present invention makes under the circumstances, the invention provides hollow strand thing conveying roller, and use the manufacture method of hollow strand thing of described roller, hollow strand thing is put on (below for mitigation without the need to increasing in addition on silk road, also referred to as strand thing) the dance roller of variation of tension force or tension change reliever, even if when carrying the hollow strand thing of more than two at the same time, the variation of the tension force putting on described hollow strand thing also can be relaxed for each hollow strand thing.
In addition, there is provided a kind of not by the precision of mechanical device or hollow strand thing mass deviation (herein, mass deviation refers to that the inequality of the external diameter of macaroni yarn length direction and/or circularity, elongation characteristics are unequal) impact, the stably manufacture method of the flap (such as hollow fiber membrane flap) of the hollow strand thing that factory length is uneven less and manufacturing installation.
For the means of dealing with problems
The present invention has following aspect.
[1] a hollow strand thing conveying roller, has roller main body and tension change relaxes unit.
[2] the hollow strand thing conveying roller as described in [1], on the outer peripheral face of described roller main body, the described tension change being circumferentially provided with more than two positions at spaced intervals relaxes unit.
[3] the hollow strand thing conveying roller as shown in [1] or [2], described tension change relaxes unit and is configured to, and makes to change from the S. A. of described roller main body to the distance that described tension change relaxes the described hollow strand thing that unit connects.
[4] the hollow strand thing conveying roller according to any one of [1] ~ [3], described tension change relaxes unit and forms by having flexible material.
[5] the hollow strand thing conveying roller as described in [4], the outer peripheral face of described roller main body is formed the recess of more than two that extend abreast with S. A., is provided with by the described tension change mitigation unit that there is flexible material and form at described recess.
[6] the hollow strand thing conveying roller according to any one of [1] ~ [3], it is the membranoid substance being configured to leave from the outer peripheral face of described roller main body at the position contacted with described hollow strand thing that described tension change relaxes unit.
[7] the hollow strand thing conveying roller according to any one of [1] ~ [3], it is overshooting shape thing that described tension change relaxes unit, and the face contacted with described hollow strand thing of described overshooting shape thing is made up of low friction material.
[8] the hollow strand thing conveying roller according to any one of [1] ~ [7], described roller is driven roller.
[9] the hollow strand thing conveying roller according to any one of [1] ~ [8], the outer peripheral face of described roller main body is formed with the guide groove of described hollow strand thing.
[10] the hollow strand thing conveying roller according to any one of [1] ~ [9], described hollow strand thing is hollow fiber membrane.
[11] manufacture method for hollow strand thing flap, comprises following operation (i) ~ (iv), and at least one roller used in described operation is the hollow strand thing conveying roller according to any one of [1] ~ [9],
I () connects operation, by hollow strand thing to be wound around around the mode of plural roller, the top ends of be wound around described hollow strand thing is connected with adjacent hollow strand thing and forms colyliform portion, or, by the colyliform portion lodge made in advance in plural roller, the top ends of hollow strand thing is connected to described colyliform portion;
(ii) rolling step, makes at least one roller of described plural roller rotate, hollow strand thing is wound in described plural roller;
(iii) fixed work order, is fixed into sheet by the hollow strand thing broad ways being wound in described plural roller and forms fixed part;
(iv) cut off operation, cut off at described fixed part, obtain the flap that hollow strand thing connects with end broad ways.
The manufacture method of the hollow strand thing flap [12] as described in [11], described hollow strand thing is hollow fiber membrane.
[13] manufacturing installation for hollow strand thing flap, comprises as lower unit (v) ~ (ix), and at least one roller used in described operation is the hollow strand thing conveying roller according to any one of [1] ~ [9],
(v) plural roller and be configured to the feed unit supplying hollow strand thing to described plural roller continuously;
(vi) linkage unit, be configured to, the hollow strand thing that can supply continuously is to be wound in described plural roller around the mode of plural roller, the top ends of be wound around hollow strand thing is connected with adjacent hollow strand thing and forms colyliform portion, or be configured to, by the colyliform portion lodge made in advance in plural roller, the top ends of hollow strand thing is connected to described colyliform portion;
(vii) driver element, is configured to, and at least one roller in described plural roller is rotated, hollow strand thing is wound in described plural roller;
(ix) fixed cell, is configured to, and hollow strand thing is fixed into sheet along the Width of described plural roller.
The manufacturing installation of the hollow strand thing flap [14] as described in [13], described feed unit is that bobbin rolls out device.
The manufacturing installation of the hollow strand thing flap [15] as described in [13] or [14], described hollow strand thing is hollow fiber membrane.
[16] possess roller main body and tension change mitigation unit, the hollow strand thing conveying roller as conveying hollow strand thing uses.
In addition, the present invention has following aspect.
<1> strand thing conveying roller is the roller for carrying strand thing,
Described roller has roller main body and relaxes the tension change mitigation unit of the variation of the tension force putting on described strand thing for strand thing described in every root.
The strand thing conveying roller of <2> as described in <1>, on the outer peripheral face of described roller main body, the described tension change being circumferentially provided with more than two positions at spaced intervals relaxes unit.
The strand thing conveying roller of <3> as described in <1> or <2>, described tension change relaxes unit to be made to change from the S. A. of described roller main body to the distance that described tension change relaxes the described strand thing that unit connects, and the variation of the tension force putting on described strand thing with basis relaxes described variation.
The strand thing conveying roller of <4> according to any one of <1> ~ <3>, described tension change relaxes unit and forms by having flexible material.
The strand thing conveying roller of <5> as described in <4>, be formed with the recess of more than two that extend abreast with S. A. at the outer peripheral face of described roller main body, be fitted together to by the described bottom with the tension change mitigation unit that flexible material is formed at described recess.
The strand thing conveying roller of <6> according to any one of <1> ~ <3>, it is the membranoid substance being configured to leave from the outer peripheral face of described roller main body at the position of described strand thing contact that described tension change relaxes unit.
The strand thing conveying roller of <7> according to any one of <1> ~ <3>, it is the overshooting shape thing that the face contacted with described strand thing is made up of low friction material that described tension change relaxes unit.
The strand thing conveying roller of <8> according to any one of <1> ~ <7>, described roller is driven roller.
The strand thing conveying roller of <9> according to any one of <1> ~ <8>, described strand thing is hollow strand thing.
The strand thing conveying roller of <10> as described in <9>, described hollow strand thing is hollow fiber membrane.
The strand thing conveying roller of <11> according to any one of <1> ~ <10>, is formed with the guide groove of described strand thing at the outer peripheral face of described roller main body.
The manufacture method of a <12> strand thing, have carry out spinning to resin combination and obtain the manufacture method of the strand thing of the operation of thread inert matter, described inert matter or the thread machining object doubling implementing processing to described inert matter and obtain, when carrying, are used the strand thing conveying roller according to any one of <1> ~ <11>.
The manufacture method of the strand thing of <13> as described in <12>, described strand thing is hollow fiber membrane.
Hollow strand thing conveying roller of the present invention is the roller for the hollow strand thing carrying more than two simultaneously, it is characterized in that, described roller has roller main body and relaxes the tension change mitigation unit of the variation of the tension force putting on described hollow strand thing for hollow strand thing described in every root.
Be preferably, the described tension change being circumferentially provided with more than two positions at the outer peripheral face of described roller main body at spaced intervals relaxes unit.More preferably, described tension change mitigation unit is circumferentially arranged at equal intervals.
Be preferably, described tension change relaxes unit to be made to change from the S. A. of described roller main body to the distance that described tension change relaxes the described hollow strand thing that unit connects, and the variation of the tension force putting on described hollow strand thing with basis relaxes described variation.
Be preferably, described tension change relaxes unit and forms by having flexible material.
Be preferably, be formed with the recess of more than two that extend abreast with S. A. at the outer peripheral face of described roller main body, be fitted together to by the described bottom with the tension change mitigation unit that flexible material is formed at described recess.
It also can be the membranoid substance being configured to leave from the outer peripheral face of described roller main body at the position contacted with described hollow strand thing that described tension change relaxes unit.
It also can be the overshooting shape thing that the face contacted with described hollow strand thing is made up of low friction material that described tension change relaxes unit.
Be preferably, described roller is driven roller.
Be preferably, described hollow strand thing is hollow fiber membrane.
Also the guide groove of described hollow strand thing can be formed at the outer peripheral face of described roller main body.
The manufacture method of hollow strand thing of the present invention has carry out spinning to resin combination and obtain the manufacture method of the hollow strand thing of the operation of thread inert matter, it is characterized in that, described inert matter or the thread machining object doubling implementing processing to described inert matter and obtain, when carrying, are used hollow strand thing conveying roller of the present invention.
Be preferably, described hollow strand thing is hollow fiber membrane.
That is, the present invention has as under type.
The manufacture method of a <<1>GreatT.GreaT .GT hollow fiber membrane flap, comprise following operation (i) ~ (iv), and at least one roller used in this operation has the roller that tension change relaxes unit
I () connects operation, by hollow fiber membrane to be wound around around the mode of plural roller, the top ends of be wound around hollow fiber membrane is connected with adjacent hollow fiber membrane and forms colyliform portion, or, by the colyliform portion lodge made in advance in plural roller, the top ends of hollow fiber membrane is connected to this colyliform portion;
(ii) rolling step, makes at least one roller of described plural roller rotate, hollow fiber membrane is wound in this plural roller;
(iii) fixed work order, is fixed into sheet by the hollow fiber membrane broad ways being wound in described plural roller and forms fixed part;
(iv) cut off operation, cut off at described fixed part, obtain the flap that hollow fiber membrane connects with end broad ways;
The manufacture method of the hollow fiber membrane flap of <<2>GreatT.GreaT .GT as described in <<1>GreatT.GreaT .GT, on the outer peripheral face of at least one roller described, the described tension change being circumferentially provided with more than two positions at spaced intervals relaxes unit.
The manufacture method of the hollow fiber membrane flap of <<3>GreatT.GreaT .GT as described in <<1>GreatT.GreaT .GT or <<2>GreatT.GreaT .GT, described tension change relax unit according to put on described hollow fiber membrane tension force variation and make to change from the S. A. of described roller to the distance that described tension change relaxes the described hollow fiber membrane that unit connects.
The manufacture method of the hollow fiber membrane flap of <<4>GreatT.GreaT .GT according to any one of <<1>GreatT.GreaT .GT ~ <<3>GreatT.GreaT .GT, described tension change relaxes unit and forms by having flexible material.
The manufacture method of the hollow fiber membrane flap of <<5>GreatT.GreaT .GT as described in <<4>GreatT.GreaT .GT, be formed with the recess of more than two that extend abreast with the S. A. of this roller at the outer peripheral face of described roller, be provided with by the described tension change mitigation unit that there is flexible material and form at this recess.
The manufacturing installation of the hollow fiber membrane flap of <<6>GreatT.GreaT .GT according to any one of <<1>GreatT.GreaT .GT ~ <<5>GreatT.GreaT .GT, is formed with the guide groove of described hollow fiber membrane at the outer peripheral face of described roller.
The manufacturing installation of a <<7>GreatT.GreaT .GT hollow fiber membrane flap, comprise as lower unit (v) ~ (ix), and at least one roller used in this operation has the roller that tension change relaxes unit
(v) plural roller and the feed unit to this plural roller supply hollow fiber membrane;
(vi) linkage unit, by hollow fiber membrane to be wound in this plural roller around the mode of plural roller, the top ends of be wound around hollow fiber membrane is connected with adjacent hollow fiber membrane and forms colyliform portion, or, by the colyliform portion lodge made in advance in plural roller, the top ends of hollow fiber membrane is connected to this colyliform portion;
(vii) driver element, makes at least one roller in described plural roller rotate, hollow fiber membrane is wound in this plural roller;
(ix) fixed cell, is fixed into sheet by hollow fiber membrane along the Width of described plural roller.
The manufacturing installation of the hollow fiber membrane flap of <<8>GreatT.GreaT .GT as described in <<7>GreatT.GreaT .GT, at the outer peripheral face of described roller, the described tension change being circumferentially provided with more than two positions at spaced intervals relaxes unit.
The manufacturing installation of the hollow fiber membrane flap of <<9>GreatT.GreaT .GT as described in <<7>GreatT.GreaT .GT or <<8>GreatT.GreaT .GT, described tension change relax unit according to put on described hollow fiber membrane tension force variation and make to change from the S. A. of described roller to the distance that described tension change relaxes the described hollow fiber membrane that unit connects.
The manufacturing installation of the hollow fiber membrane flap of <<10>GreatT.Grea T.GT according to any one of <<7>GreatT.GreaT .GT ~ <<9>GreatT.GreaT .GT, described tension change relaxes unit and forms by having flexible material.
The manufacturing installation of the hollow fiber membrane flap of <<11>GreatT.Grea T.GT as described in <<10>GreatT.Grea T.GT, be formed with the recess of more than two that extend abreast with S. A. at the outer peripheral face of described roller, be provided with by the described tension change mitigation unit that there is flexible material and form at this recess.
The manufacturing installation of the hollow fiber membrane flap of <<12>GreatT.Grea T.GT according to any one of <<7>GreatT.GreaT .GT ~ <<11>GreatT.Grea T.GT, is formed with the guide groove of described hollow fiber membrane at the outer peripheral face of described roller.
The manufacturing installation of the hollow fiber membrane flap of <<13>GreatT.Grea T.GT according to any one of <<7>GreatT.GreaT .GT ~ <<12>GreatT.Grea T.GT, described feed unit is that bobbin rolls out device.
The effect of invention
According to hollow strand thing (such as, hollow fiber membrane) conveying roller of the present invention, without the need to the other dance roller or the tension change reliever that increase variation for relaxing the tension force putting on hollow strand thing on silk road, even if carry the variation that also can relax the tension force putting on described hollow strand thing when the hollow strand thing of more than two for every root hollow strand thing at the same time.
In addition, according to aforesaid way, the elongation of the hollow strand thing (such as, hollow fiber membrane) being formed flap produced by tension change can not be suppressed uneven with very simple structure, as a result, the uneven less hollow strand thing flap of length can be obtained by space constraint ground.
In addition, the manufacturing installation of the hollow strand thing flap that length is uneven less can not be provided with very simple structure by space constraint ground.
In addition, due to the shape of hollow strand thing or the complexity of Fabrication procedure, in a hollow strand thing, shape there are differences usually.Therefore, in order to utilize this hollow strand thing stably to obtain the uneven less flap of length, the present invention is actv..
Namely, according to the manufacture method of hollow strand thing flap of the present invention, at least one roller main body of plural roller has the tension change mitigation unit relaxing and put on the variation of the tension force of hollow strand thing, therefore, even if when the application of dance roller isostension variation reliever has difficulties, the variation of the tension force putting on described hollow strand thing also can be relaxed for every root hollow strand thing with very simple structure.
Result is, owing to can suppress to result from the elongation of the hollow strand thing of tension change uneven, therefore, it is possible to be not subject to the impact of the precision of mechanical device or the mass deviation of hollow strand thing, stably obtain the uneven less hollow strand thing flap of length (with reference to Fig. 2 A, Fig. 2 B).
In addition, following situation can be suppressed: produce hollow strand thing because of overrelaxation from faults such as conveying roller disengagings, or, on the contrary, become the damage reason of macaroni yarn bar thing because of over-tension.
Accompanying drawing explanation
Figure 1A is that in the rolling step of the winding hollow strand thing represented in manufacture method in the past, the Feeding speed of hollow strand thing does not produce the skeleton diagram of the state of difference.
Figure 1B is that in the rolling step of the winding hollow strand thing represented in manufacture method in the past, the Feeding speed of hollow strand thing does not produce the skeleton diagram of the state of difference.
Fig. 1 C is in the rolling step of the winding hollow strand thing represented in manufacture method in the past, and the Feeding speed of hollow strand thing produces the skeleton diagram of the state of difference.
Fig. 1 D is in the rolling step of the winding hollow strand thing represented in manufacture method in the past, and the Feeding speed of hollow strand thing produces the skeleton diagram of the state of difference.
Fig. 2 A is in the rolling step of winding hollow fiber membrane in manufacture method in the past, an example of the hollow fiber membrane flap that the length when Feeding speed of hollow fiber membrane does not produce difference is uneven less.
Fig. 2 B is in the rolling step of winding hollow fiber membrane in manufacture method in the past, an example of the hollow fiber membrane flap that the length when Feeding speed of hollow fiber membrane produces difference is uneven larger.
Fig. 3 is the summary side elevation of the manufacturing installation of the hollow strand thing flap of the 1st embodiment of the present invention.
Fig. 4 is the approximate vertical view of the manufacturing installation of the hollow strand thing flap of the 1st embodiment of the present invention.
Fig. 5 is the birds-eye view representing the situation being wound around hollow strand thing on roller of the present invention.
Fig. 6 is the birds-eye view representing the situation being wound around hollow strand thing on roller of the present invention.
Fig. 7 is the figure of the Fabrication procedure of the 1st embodiment representing hollow strand thing flap of the present invention.
Fig. 8 is the figure of the Fabrication procedure of the 1st embodiment representing hollow strand thing flap of the present invention.
Fig. 9 is the figure of the Fabrication procedure of the 1st embodiment representing hollow strand thing flap of the present invention.
Figure 10 is the figure of the Fabrication procedure of the 1st embodiment representing hollow strand thing flap of the present invention, is the figure of the fixing means that hollow fiber membrane flap is described.
Figure 11 is the partial enlargement of Figure 10.
Figure 12 is the birds-eye view representing hollow strand thing flap.
Figure 13 is the block diagram representing the situation increasing lengths of frame in the body side frame that can regulate length.
Figure 14 is the block diagram representing the situation shortening lengths of frame in the body side frame that can regulate length.
Figure 15 be represent can dancer rools position body side frame in increase the block diagram of the situation of the spacing of roller.
Figure 16 be represent can dancer rools position body side frame in shorten the block diagram of the situation of the spacing of roller.
Figure 17 is the summary side elevation of the manufacturing installation of the hollow strand thing flap being configured with three rollers.
Figure 18 is the approximate vertical view of the manufacturing installation of the hollow strand thing flap being configured with three rollers.
Figure 19 is the figure of the manufacture method of the 1st embodiment representing hollow strand thing flap of the present invention, is the figure of the other fixing means that hollow strand thing flap is described.
Figure 20 is the partial enlarged drawing of Figure 19.
Figure 21 is the figure representing the example forming connecting portion method.
Figure 22 is the summary side elevation of the manufacturing installation of the hollow strand thing flap of the 2nd embodiment of the present invention.
Figure 23 is the approximate vertical view of the manufacturing installation of the hollow strand thing flap of the 2nd embodiment of the present invention.
Figure 24 is the summary side elevation of the manufacturing installation of the hollow strand thing flap of the 3rd embodiment of the present invention.
Figure 25 is the approximate vertical view of the manufacturing installation of the hollow strand thing flap of the 3rd embodiment of the present invention.
Figure 26 is the birds-eye view being wound around the state of hollow strand thing on the 1st roller 1 represented in the 3rd embodiment of the present invention.
Figure 27 is the birds-eye view being wound around the state of hollow strand thing on the 2nd roller 2 represented in the 3rd embodiment of the present invention.
Figure 28 is the instruction diagram of the Fabrication procedure of the hollow strand thing flap represented in the 3rd embodiment of the present invention.
Figure 29 is the instruction diagram of the Fabrication procedure of the hollow strand thing flap represented in the 3rd embodiment of the present invention.
Figure 30 is the instruction diagram of the Fabrication procedure of the hollow strand thing flap represented in the 3rd embodiment of the present invention.
Figure 31 is the instruction diagram of the fixing means of the hollow strand thing flap represented in the 3rd embodiment of the present invention.
Figure 32 is the D portion enlarged drawing of Figure 31.
Figure 33 is the figure of the Fabrication procedure representing the 3rd embodiment of the present invention, is the figure of the other fixing means that hollow strand thing flap is described.
Figure 34 is the partial enlarged drawing of Figure 33.
Figure 35 is the summary side elevation of the manufacturing installation of hollow strand thing flap in the 4th embodiment of the present invention.
Figure 36 is the approximate vertical view of the manufacturing installation of hollow strand thing flap in the 4th embodiment of the present invention.
Figure 37 is the summary side elevation of the manufacturing installation of hollow strand thing flap in the 5th embodiment of the present invention.
Figure 38 is wound around the birds-eye view of the state of hollow strand thing on the 1st roller 1 when being and representing and increase spacing.
Figure 39 is the hollow strand thing cutaway view in the A-A direction of Figure 38.
Figure 40 is the approximate vertical view of automatic business processing.
Figure 41 is the lateral plan of the example representing hollow strand thing conveying roller of the present invention.
Figure 42 is the end view drawing of the hollow strand thing conveying roller of Figure 41.
Figure 43 is the cutaway view of the example representing male feature (tension change mitigation unit).
Figure 44 is the cutaway view of other examples representing male feature (tension change mitigation unit).
Figure 45 is the cutaway view of other examples representing male feature (tension change mitigation unit).
Figure 46 A is the skeleton diagram of situation about representing with hollow strand thing conveying roller conveying hollow strand thing of the present invention.
Figure 46 B is the skeleton diagram of situation about representing with hollow strand thing conveying roller conveying hollow strand thing of the present invention.
Figure 47 is the cutaway view of the change of the deflection representing male feature (tension change mitigation unit).
Figure 48 is the lateral plan of other examples representing hollow strand thing conveying roller of the present invention.
Figure 49 is the end view drawing of the hollow strand thing conveying roller of Figure 48.
Figure 50 is the amplification view of the upper part of the hollow strand thing conveying roller of Figure 49.
Figure 51 is the lateral plan of other examples representing hollow strand thing conveying roller of the present invention.
Figure 52 is the end view drawing of the hollow strand thing conveying roller of Figure 50.
Figure 53 is the amplification view of the left upper end part of the hollow strand thing conveying roller of Figure 52.
Figure 54 is the cutaway view of the deflection change representing membranoid substance (tension change mitigation unit).
Figure 55 is the skeleton diagram of situation about representing with driven roller conveying strand thing in the past.
Detailed description of the invention
(the 1st embodiment of conveying roller)
Figure 41 represents that hollow strand thing conveying roller of the present invention (below, is also only recited as conveying roller.) the lateral plan of the 1st embodiment of conveying roller, Figure 42 is end view drawing.
Conveying roller 1010 comprises: the columned roller main body 1014 with S. A. 1012; And at the raised line parts 1016 (tension change mitigation unit) extended abreast with S. A. 1012 that the outer peripheral face of roller main body 1014 is arranged, these raised line parts 1016 observe the multiple positions being circumferentially arranged on circumference in equal parts at spaced intervals from end face direction.
As roller main body 1014, as long as use the parts identical with common conveying roller (driven roller, free roll etc.), without particular limitation of material, size etc.
Raised line parts 1016 are formed by having flexible material.Having flexible material can according to the variation of tension force putting on hollow strand thing, namely hollow strand thing relative to the power that tightly wraps of conveying roller 1010 variation and deflection is suitably changed.
About making deflection change, the distance (radius of rotation) from the S. A. 1012 of roller main body 1014 to the hollow strand thing connected with raised line parts 1016 is namely made to change.
Change about from S. A. 1012 to the distance of hollow strand thing, namely the Feeding speed of hollow strand thing changes.
Feeding speed about hollow strand thing changes, and the tension force namely putting on hollow strand thing changes.
Therefore, relax unit by having raised line parts 1016 that flexible material the forms tension change as the variation relaxing the tension force putting on described hollow strand thing for every root hollow strand thing and play a role.
Preferably, raised line parts 1016 are circumferentially arranged on more than two positions at spaced intervals on the outer peripheral face of roller main body 1014.When being provided with in the mode of the entirety circumferentially not covering the outer peripheral face of roller main body 1014 at spaced intervals sheet member (the tension change mitigation unit) be made up of the material with flexibility, the position that hollow strand thing contacts with sheet member becomes long, hollow strand thing is disperseed throughout the position that hollow strand thing contacts with sheet member relative to the power that tightly wraps of conveying roller 1010, therefore, there is the situation that the change of the deflection of sheet member is insufficient.
From fully relaxing the viewpoint putting on the variation of the tension force of hollow strand thing, raised line parts 1016 are preferably circumferentially located at 2 ~ 32 positions at spaced intervals, are more preferably and are located at 4 ~ 16 positions, be more preferably located at 8 ~ 12 positions.
And the viewpoints such as the broken string that cause unequal from the tension force prevented owing to applying the hollow silk connected with roller, the raised line parts 1016 being preferably more than two positions are circumferentially equally spaced arranged.
In illustrated example, raised line parts 1016 are formed as section rectangle as shown in figure 43, but are not defined as this shape in the present invention.From the viewpoint reduced relative to the damage of hollow strand thing, as shown in figure 44, chamfering greatly of also can trying one's best in bight.
From reducing relative to the viewpoint of the damage of hollow strand thing, it is high that the surface of raised line parts 1016 is preferably flatness.As shown in figure 45, also can as required the guard block 1018 (one side splicing tape, film etc.) of surface smoothing be wrapped on raised line parts 1016.
As having flexible material, from the viewpoint that the intensity of variation of deflection is large, be preferably elastic body.As elastic body, various rubber (poly-urethane rubber, silaatic, viton, natural rubber, butyl rubber, EP rubbers, poly-chloroprene rubber etc.), the sponge of various rubber, flexibel polyurethane, soft PVC, foaming body (polyethylene, polystyrene, ethylene vinyl acetate acetate multipolymer etc.) can be listed.
The hardness (Shore A hardness) of raised line parts 1016 is preferably 5 ~ 70A, is more preferably 10 ~ 50A, more preferably 15 ~ 25A.The hardness of raised line parts 1016 is suitably selected according to the external diameter, tension force etc. of strand thing.
In addition, the height at the position of most projection from the outer peripheral face of roller main body 1014 of raised line parts 1016 is 0.5mm ~ 5mm, and the width of the length direction of raised line parts is width identical with conveying roller 1010, and the width of Width is 5mm ~ 20mm.
Then, the conveying of the hollow strand thing that the conveying roller 1010 of use the 1st embodiment is carried out is described.
As shown in Figure 46 A, when carrying hollow strand thing F in the midway driven roller be made up of common driven roller 1110 and conveying roller of the present invention 1010 being configured in a road, the raised line parts 1016 of conveying roller 1010 make deflection suitably change according to hollow strand thing F relative to the tightly wrapping power of conveying roller 1010, relax the tension change caused due to the Feeding speed difference of the hollow strand thing F between driven roller 1110 and conveying roller 1010 thus.
That is, when the Feeding speed V2 of the hollow strand thing F produced by conveying roller 1010 is faster than the Feeding speed V1 of the hollow strand thing F produced by driven roller 1110, the tension force of the hollow strand thing F between driven roller 1110 and conveying roller 1010 improves bit by bit.So hollow strand thing F increases relative to the power that tightly wraps of conveying roller 1010, as shown in the bottom of Figure 47, the deflection of raised line parts 1016 increases.Thus, the distance (radius of rotation) from the S. A. 1012 of conveying roller 1010 to the hollow strand thing F connected with raised line parts 1016 shortens, and the Feeding speed V2 of hollow strand thing F is slack-off.Thus, the tension force of the hollow strand thing F between driven roller 1110 and conveying roller 1010 reduces, i.e. reinstatement the figure of the deflection of raised line parts 1016 as shown in the central authorities of Figure 47.
On the contrary, when the Feeding speed V2 of the hollow strand thing F produced by conveying roller 1010 is slower than the Feeding speed V1 of the hollow strand thing F produced by driven roller 1110, the tension force of the hollow strand thing F between driven roller 1110 and conveying roller 1010 reduces bit by bit.So hollow strand thing F reduces relative to the power that tightly wraps of conveying roller 1010, as shown in the top of Figure 47, the deflection of raised line parts 1016 reduces.Thus, the distance (radius of rotation) from S. A. 1012 to the hollow strand thing F connected with raised line parts 1016 is elongated, and the Feeding speed V2 of hollow strand thing F accelerates.Thus, the tension force of the hollow strand thing F between driven roller 1110 and conveying roller 1010 increases, i.e. reinstatement the figure of the deflection of raised line parts 1016 as shown in the central authorities of Figure 47.
In addition, in order to obtain hollow strand thing flap, being preferably and configuring conveying roller 1010 abreast as shown in Figure 46 B.
In illustrated example, conveying roller 1010 of the present invention is used as driven roller, but, also can increase conveying roller 1010 of the present invention as free roll between existing two driven rollers.In addition, in order to relax the variation of the tension force putting on hollow strand thing, without the need to increasing new roller except existing roller or device or device on silk road, only replace existing driven roller, thus, even if carry the variation that also can relax the tension force putting on described hollow strand thing when the hollow strand thing of more than two for every root hollow strand thing at the same time, from this point of view, preferably, conveying roller 1010 of the present invention is used as driven roller.
As hollow strand thing F, hollow fiber membrane, hollow rope ribbon (hollow sennit, hollow braid etc.) etc. can be listed.Particularly, in the hollow fiber membrane of the impact easily occurring causing because of the variation of tension force (lax or damage), the present invention is more effective.
As the material of hollow strand thing (such as, hollow fiber membrane), can list with poly-mers such as polysulfones resin, polypropylene, cellulose derivative, polyolefin resin (polyethylene, polypropylene etc.), fluorine-type resin (Vingon, polytetrafluoroethylene etc.), polyamide, polyester, polymethyl methacrylate, polyacrylatess is the resin combination of main component.In addition, these poly-mers also can import substituent in local.Further, also can be the poly-mer two or more mixed with polymers obtained.Further, these resin combinations also can comprise the carbide metals such as polyvinylpyrrolidone.
If hollow fiber membrane can use as filtering membrane, then hollow fiber membrane aperture, void content, thickness, external diameter etc. without particular limitation of, such as be preferably following scope: external diameter is more than 20 μm, less than 3000 μm, aperture is more than 0.001 μm, less than 5 μm, void content is more than 20%, less than 90%, and thickness is more than 5 μm, less than 300 μm.
As long as hollow fiber membrane can carry out supplying as a rhizoid bar body, can be monofilament, it also can be the multifilament that multiple hollow fiber membrane merges.
The feeding tension of hollow fiber membrane suitably sets according to the material, rigidity, external diameter etc. of hollow fiber membrane, is preferably more than 10g, below 1000g, is more preferably more than 50g, below 750g, more preferably more than 100g, below 500g.When the feeding tension of hollow fiber membrane is too low, processing stability declines.When the feeding tension of hollow fiber membrane is too high, hollow fiber membrane can be caused to damage.
(the 2nd embodiment of conveying roller)
Figure 48 is the lateral plan of the 2nd embodiment representing conveying roller of the present invention, and Figure 49 is end view drawing, and Figure 50 is the amplification view of the upper part of conveying roller.
Conveying roller 2010 has: have the columned roller main body 1014 of S. A. 1012, and this roller main body 1014 is formed with the guide groove 1020 of multiple hollow strand thing at outer peripheral face; In the recessed bar portion 1022 (recess) extended abreast with S. A. 1012 that the outer peripheral face of roller main body 1014 is arranged, the multiple positions being circumferentially arranged on circumference in equal parts are at spaced intervals observed in this recessed bar portion 1022 from end face direction; And be embedded in the raised line parts 1016 (tension change mitigation unit) in recessed bar portion 1022.
Recess is preferably provided with 2 ~ 32 because of chimeric with convex strip portions in the same manner as convex strip portions, is more preferably 4 ~ 16, more preferably 8 ~ 12.
In the 2nd embodiment of conveying roller, for the structure that the 1st embodiment with conveying roller is identical, mark identical symbol and omit the description.
Guide groove 1020 suppresses the dislocation of the hollow strand thing in conveying roller 2010, on the outer peripheral face of roller main body 1014, is formed with multiple guide groove 1020 parallel to each other throughout the all-round of circumference.
About raised line parts 1016, the bottom of raised line parts 1016 is fitted is fixed on recessed bar portion 1022, and the top of raised line parts 1016 is given prominence to laterally from the outer peripheral face of roller main body 1014.By being fitted and fixed with raised line parts 1016 in recessed bar portion 1022, raised line parts 1016 can be suppressed to come off from conveying roller 2010 because of the contact with hollow strand thing.
(the 3rd embodiment of conveying roller)
Figure 51 is the lateral plan of the 3rd embodiment representing conveying roller of the present invention, and Figure 52 is end view drawing, and Figure 53 is the amplification view of the left upper end part of conveying roller.
Conveying roller 3010 has: the columned roller main body 1014 with S. A. 1012, and this roller main body 1014 is formed with the guide groove 1020 of multiple hollow strand thing at outer peripheral face; And the film 1024 (tension change relaxes unit, membranoid substance) of the band shape extended abreast with S. A. 1012 to arrange at the outer peripheral face of roller main body 1014, this film 1024 observes the multiple positions being circumferentially arranged on circumference in equal parts at spaced intervals from end face direction.
In the 3rd embodiment of conveying roller, for the 1st embodiment of conveying roller, structure that the 2nd embodiment is identical, mark identical symbol and omit the description.
As shown in Figure 54, film 1024 is arranged across above guide groove 1020, and is configured to leave from the outer peripheral face of roller main body 1014 in a part (position contacted with hollow strand thing) for guide groove 1020.On the other hand, at the groove top of guide groove, film 1024 contacts with roller main body 1014.
As shown in Figure 54, film 1024 can according to the variation of tension force putting on hollow strand thing F (in illustrated example for hollow fiber membrane), namely hollow strand thing F relative to the power that tightly wraps of conveying roller 3010 variation and deflection is suitably changed, therefore, it is possible to play the effect equal with the raised line parts 1016 in the 1st embodiment of conveying roller, the 2nd embodiment.
Film 1024 is the films be made up of resin, as its material, is preferably the material suitably flexible because of the power that tightly wraps of hollow strand thing F, can lists polyethylene, polypropylene, polyester, fluorine-type resin etc.As film 1024, the one side splicing tape that matrix is film also can be used.
In illustrated example, the form of membranoid substance is the film be made up of resin, but in the present invention, also can be weave cotton cloth, the form such as nonwoven fabrics.
(the 4th embodiment of conveying roller)
Also the raised line parts 1016 in the 1st embodiment of conveying roller, the 2nd embodiment can be replaced, and the overshooting shape thing (tension change mitigation unit) that the face that setting contacts with hollow strand thing is made up of low friction material.
As long as described protuberant bar thing has from the outstanding shape in roller surface.
Overshooting shape thing is set by a part for the outer peripheral face in roller main body 1014, the contact resistance of conveying roller (not shown) and hollow strand thing can be reduced.And, by the face contacted with hollow strand thing in overshooting shape thing is set to low friction material, the contact resistance of conveying roller and hollow strand thing can be reduced further.Result is, when producing the tension change produced due to the Feeding speed difference of the hollow strand thing between two driven rollers, hollow strand thing easily skids on the surface of overshooting shape thing, thus, also can relax the variation of the tension force putting on described hollow strand thing for every root hollow strand thing.
About low friction material, include, for example out fluorine class material, ultra-high molecular weight polyethylene, PEEK, the polyformaldehyde etc. such as teflon (registered trade mark (RTM)).In addition, rub as long as overshooting shape thing surface is low, the band etc. that also can be made up of the material of low friction at overshooting shape thing surface mount matrix.
(manufacture method of hollow strand thing)
The manufacture method of hollow strand thing of the present invention has carries out spinning to resin combination and obtains the operation of the thread inert matter of hollow, by described inert matter or implement the thread machining object doubling of processing to described inert matter and when carrying, use conveying roller of the present invention.
Figuration is carried out after spinning is carried out to resin combination.The manufacture method of hollow strand thing of the present invention also can have obtain the operation of thread inert matter carrying out spinning to resin combination after other operations (cleaning, drying, various processing, pencil etc.) of carrying out.
Inert matter has just carried out the strand thing after figuration after referring to and carrying out spinning to resin combination.
Machining object refers to strand thing inert matter being implemented to various processing (be twined, weave, impact, whitewash operation etc.).
As spinning and shaping method, headed by such as, method in patent documentation 1 ~ 3 described in any one, the known methods such as extension method, phase separation method, thermally induced phase separation can be listed.Further, if until by the strand thing carrying out spinning/figuration be wound around silk road on as shown in Figure 46 A and Figure 46 B, configure conveying roller of the present invention.Now, the quantity of the conveying roller on silk road can be one also can be continuously multiple.In addition, also can until other operations (cleaning, drying, various processing, pencil etc.) silk road on configure.
(action effect)
In conveying roller of the present invention described above, due to there is roller main body and relax for every root hollow strand thing the variation of the tension force putting on described hollow strand thing tension change relax unit, therefore, even if carry the variation that also can relax the tension force putting on described hollow strand thing when the hollow strand thing of more than two for every root hollow strand thing at the same time.Thus, without the need to increasing dance roller or the tension change reliever of the variation for relaxing the tension force putting on hollow strand thing on silk road in addition, the variation of the tension force putting on described hollow strand thing can just be relaxed for every root hollow strand thing.In addition, following situation can be suppressed: produce hollow strand thing because of overrelaxation from faults such as conveying roller disengagings, or, the damage reason of macaroni yarn bar thing is become on the contrary because of over-tension.
(the 1st embodiment of the manufacturing installation of hollow strand thing flap)
Below, be described in detail with reference to the 1st embodiment of accompanying drawing to the manufacturing installation of hollow strand thing flap of the present invention.
Fig. 3 is the summary side elevation of the manufacturing installation of the hollow strand thing flap of the 1st embodiment of the present invention.Fig. 4 is the approximate vertical view of the manufacturing installation of hollow strand thing flap.In addition, Fig. 5 is the birds-eye view representing the situation being wound around hollow strand thing on roller of the present invention.
In addition, raised line parts or the raised line projection of the roller of Fig. 3 and Fig. 4 eliminate diagram, but, roller is formed the such raised line parts (1016) of Fig. 5 or raised line projection (not shown).
As shown in Fig. 3 and 4 outlines, the manufacturing installation 100 of hollow strand thing flap of the present invention is as lower device: the hollow strand thing F that supplied by bobbin 5 is wound around thus after being formed as sheet across the 1st roller 1 and the 2nd roller 2 ground, by being processed into hollow strand thing flap S (reference Figure 12) to being fixed/cutting off between hollow strand thing F.
As the material of hollow strand thing F, without particular limitation of, include, for example out with poly-mers such as polysulfones resin, polypropylene, cellulose derivative, polyolefin resin (polyethylene, polypropylene etc.), fluorine-type resin (Vingon, polytetrafluoroethylene etc.), polyamide, polyester, polymethyl methacrylate, polyacrylatess is the resin combination of main component.In addition, these poly-mers also can import substituent in local.Further, also can be the poly-mer two or more mixed with polymers obtained.
Hollow strand thing F preferably can be used as the hollow fiber membrane of filtering membrane.If hollow fiber membrane can use as filtering membrane, then this hollow fiber membrane aperture, void content, thickness, external diameter etc. without particular limitation of, from the viewpoint of strainability, be preferably following scope: external diameter is more than 20 μm, less than 4000 μm, aperture is more than 0.001 μm, less than 5 μm, void content is more than 20%, less than 90%, and thickness is more than 5 μm, less than 300 μm.As long as hollow fiber membrane can carry out supplying as a rhizoid bar body, can be monofilament, it also can be the multifilament that multiple hollow fiber membrane merges.
The manufacturing installation 100 of hollow strand thing flap has the framework 3 being supported in base 10.The framework 3 of frame-shaped by two body side frames 31,31, and is set as axle (not shown) formation being connected two body side frames 31 in the front of each body side frame 31 with rear end side.
Axle is fixed with the 1st roller 1 respectively and the 2nd roller 2 is (following, also roller is only called), and on bearing (not shown), parallel to each other and can install the 1st roller 1 and the 2nd roller 2 rotatably, described bearing is respectively provided with two in the front of framework 3 and rear end side.The material of the 1st roller 1 and the 2nd roller 2 without particular limitation of, but preferably, carry out the fine limit work on bight and surface, to avoid the surface damaging hollow strand thing F.Herein, in framework 3, at bobbin 5 side configuration the 1st roller 1, configure the 2nd roller 2 in the side contrary with bobbin 5.
Manufacturing installation 100 is configured to, and hollow strand thing F is wound around across the 1st roller 1 and the 2nd roller 2 ground.Below, the length direction of the hollow strand thing F being wound in the 1st roller 1 and the 2nd roller 2 is defined as winding direction, in addition, the direction orthogonal with the length direction of be wound around hollow strand thing F is defined as Width.
The interval (axle base of roller) of the 1st roller 1 and the 2nd roller 2 suitably sets according to the length of the hollow strand thing flap S that will manufacture.
2nd roller 2 is provided with the electrical motor 12 (driver element) driving the 2nd roller 2.2nd roller 2 is driven into by electrical motor 12, and in the lateral plan of Fig. 3, the 2nd roller 2 carries out right rotation.In other words, electrical motor 12 makes the 2nd roller 2 be rotated into: when hollow strand thing F is wound around across the 1st roller 1 and the 2nd roller 2 ground, the hollow strand thing F of upside moves from the 1st roller 1 to the direction of the 2nd roller 2, and the hollow strand thing F of downside moves from the 2nd roller 2 to the direction of the 1st roller 1.
In addition, the side, front of the 1st roller 1, rolls out on device 51 at bobbin and is supported with rotatable bobbin 5.Bobbin 5 is wound with the hollow strand thing F of the amount of the hollow strand thing flap S enough manufacturing regulation area, hollow strand thing F can be supplied continuously.This bobbin 5 is fixed on the 1st roller 1, one end 1a of the 2nd roller 2 and 2a side (with reference to Fig. 4), and is fixed on the position of the transport path of setting hollow strand thing F in irremovable mode in the direction of the width.
In addition, the transport path between this bobbin 5 and framework 3 is provided with guiding roller 6.Guiding roller 6 is supported in roller support 52 in the mode that can rotate.Be preferably, guiding roller 6 rotates with the peripheral speed identical with the delivery speed of hollow strand thing F.The material of guiding roller 6 does not limit, but preferably, is selected in material hollow strand thing F being difficult to occur electrostatic.
This guiding roller 6 is arranged in order to appropriate location hollow strand thing F being supplied to the 1st roller 1 and the 2nd roller 2.In addition, by above-mentioned bobbin 5, suitably tension force can be applied to hollow strand thing F, and, if the movement of hollow strand thing F on the direction of the center shaft along bobbin 5 supplied from bobbin 5 can be ignored, then also can omit guiding roller 6.
Hollow strand thing F extends when applying excessive tension force, according to circumstances can become the reason of fracture, therefore, about tension force, be preferably, hollow strand thing F can not because of in operation rock and be transferred to adjacent groove scope in as far as possible little, in addition, be preferably, according to being wound in the twining amount of hollow strand thing F of bobbin 5, the diameter of hollow strand thing F, thickness suitably adjust.
As the means for controlling tension force, can list and such as be fixed with S. A. (without driving) the upper method of adding suitable drg of bobbin 5, the method of dance roller (not shown) is set between bobbin 5 (having driving) and guiding roller 6, but is not limited to this.
In addition, in Fig. 3 and Fig. 4, symbol 4 is the 1st ultrasonic wave coating machines (linkage unit), 1st ultrasonic wave coating machine 4 has following function: by the hollow sent from bobbin 5 strand thing F with under the state not being wound in the peripheral part of the 1st roller 1 and the 2nd roller 2 overlappingly around the mode of the 1st roller 1 and the 2nd roller 2, form connecting portion C by carrying out deposition to the top A of hollow strand thing F and hollow strand thing F self and fixing as illustrated in fig. 5.
In framework 3, anvil block 8 is provided with between the 1st roller 1 and the 2nd roller 2, to be configured with cantilever (Japanese: ホ ー Application) 7 across the mode of hollow strand thing F above this anvil block 8, form the 2nd ultrasonic wave coating machine 9 (fixed cell) by cantilever 7 and anvil block 8.
2nd ultrasonic wave coating machine 9 have throughout the 1st roller 1 and the 2nd these two rollers of roller 2 Width (direction orthogonal with the length direction of hollow strand thing F) hollow strand thing F is fixed into the function of sheet.In this embodiment, two place fixed part B (with reference to Figure 10) are formed while the throughput direction of hollow strand thing separates predetermined distance.In this case, fixed cell can have the mechanism that once can form two place's fixed parts, after also can fixing a place in desired position, makes roller rotate and by amount suitable with this fixed part width for the conveying of hollow strand thing, again form fixed part afterwards.
In addition, if the 2nd ultrasonic wave coating machine 9 is configured to be moved along winding direction by not shown actuating device, even if then hollow strand thing F is in halted state and also can carries out deposition to different parts.In addition, by the position of deposition, the shape (hollow shape) keeping hollow strand thing F is not needed.
In addition, in Fig. 3, symbol 11 represents ultrasonic cutter (cutting unit), and broad ways between the two place fixed part B separate predetermined distance on the throughput direction of hollow strand thing formed by the 2nd ultrasonic wave coating machine 9 is cut off by this ultrasonic cutter 11.
Fig. 5 is the birds-eye view representing the situation being wound around hollow strand thing on roller of the present invention.
As shown in Figure 5, the 1st roller 1 and the 2nd roller 2 have the groove of the plural circumference of the broad ways arrangement closely formed abreast with identical spacing P, and this groove is made up of mountain portion M and valley V.This groove is not be formed as screw-shaped, but formed independently of each other.The diameter of spacing P foundation hollow strand thing F of groove and the integration density of the desired hollow fiber membrane of desired hollow strand thing flap determine, when in advance spacing P being increased more than a circle (1 ~ 3%) relative to the diameter of hollow strand thing F, the grooved roller of the hollow strand thing in manufacturing process described later imports more smooth and easy, is adjacent to Quality Down, dislocation/windings etc. that the contact between the hollow strand thing that is transferred produces and is also difficult to generation.
In addition, it is describe the shape of circular arc that the shape of groove is not defined as the shape observed from the side as illustrated in fig. 5, and can be such as the shape that mountain portion M is connected with valley V straight line, also can be the shape that trench bottom is smooth.As in the present embodiment, by groove portion being formed as the shape describing circular arc, hollow strand thing F and groove are adjacent to further.
The hardness (Oscar C hardness) of raised line parts 1016 is preferably 1 ~ 80 degree, is more preferably 3 ~ 50 degree, more preferably 5 ~ 20 degree.The hardness of raised line parts 1016 is suitably selected according to the external diameter, tension force etc. of hollow strand thing.
Then, illustrate the manufacturing installation 100 of the hollow strand thing flap of the 1st embodiment conveying roller 1010 is applied to the 1st roller 1 and the 2nd roller 2 when the tension change reliever of hollow strand thing.
As shown in Figure 46 A and B, when conveying roller 1010 being used for the 1st roller 1 and the 2nd roller 2 and being wound around hollow strand thing F, the raised line parts 1016 of conveying roller 1010 make deflection suitably change according to hollow strand thing F relative to the tightly wrapping power of conveying roller 1010, relax the tension change caused due to the Feeding speed difference of the hollow strand thing F between driven roller 1110 and conveying roller 1010 thus.
Herein, by the roller having the tension change shown in Figure 42 etc. and relax unit being used for the manufacture method of the hollow strand thing flap shown in Fig. 3 etc., suppress the elongation of the hollow strand thing caused due to tension change uneven, therefore, it is possible to be not subject to the impact of the precision of mechanical device, the mass deviation of hollow strand thing and stably obtain the uneven less hollow strand thing flap of the such length of Fig. 2 A.
That is, when the Feeding speed V2 of the hollow strand thing F produced by conveying roller 1010 is faster than the Feeding speed V1 of the hollow strand thing F produced by driven roller 1110, the tension force of the hollow strand thing F between driven roller 1110 and conveying roller 1010 increases bit by bit.So hollow strand thing F increases relative to the power that tightly wraps of conveying roller 1010, as shown in the bottom of Figure 47, the deflection of raised line parts 1016 increases.Thus, the distance (radius of rotation) from the S. A. 1012 of conveying roller 1010 to the hollow strand thing F connected with raised line parts 1016 shortens, and the Feeding speed V2 of hollow strand thing F is slack-off.Thus, the tension force of the hollow strand thing F between driven roller 1110 and conveying roller 1010 reduces, i.e. reinstatement.
On the contrary, when the Feeding speed V2 of the hollow strand thing F caused by conveying roller 1010 is slower than the Feeding speed V1 of the hollow strand thing F caused by driven roller 1110, the tension force of the hollow strand thing F between driven roller 1110 and conveying roller 1010 reduces bit by bit.So hollow strand thing F reduces relative to the power that tightly wraps of conveying roller 1010, as shown in the top of Figure 47, the deflection of raised line parts 1016 reduces.Thus, the distance (radius of rotation) from S. A. 1012 to the hollow strand thing F connected with raised line parts 1016 increases, and the Feeding speed V2 of hollow strand thing F accelerates.Thus, the tension force of the hollow strand thing F between driven roller 1110 and conveying roller 1010 increases, i.e. reinstatement.
In illustrated example, conveying roller 1010 of the present invention is used as driven roller, but, also can increase conveying roller 1010 of the present invention between existing two driven rollers and be used as free roll.In addition, in order to relax the variation of the tension force putting on hollow strand thing, without the need to increasing new roller, the device except existing roller, device on silk road, just can relax the variation of the tension force putting on described hollow strand thing for every root hollow strand thing by means of only the existing driven roller of displacement, from this point of view, be preferably conveying roller 1010 of the present invention as driven roller.
In addition, carry out deposition by the position shown in symbol B1, B2 and the C2 to Figure 19 and 20, sheet material fixed work order can be simplified.
In sheet material fixed work order shown in Figure 10 and Figure 11, terminal part T and connecting portion C2 is arranged on relative to fixed part B independently position.In contrast, the fixed part shown in symbol B1 fixes the end of hollow strand thing flap S, and the terminal part (being equivalent to the terminal part T of Figure 11) of fixing hollow strand thing F.In addition, the connecting portion shown in the fixed part shown in symbol B2 and symbol C2 is configured to same wire.By so configuring fixed part B1, B2, operation can be simplified to fix, therefore, it is possible to the time that the recovery process shortening hollow strand thing flap S spends.
In addition, also can adopt by fixed part B being formed as a position and the substantially central portion of this fixed part B being cut and obtains the method for hollow strand thing flap S.So, the hollow strand thing flap S being provided with fixed part B at the both ends of hollow strand thing flap S can be obtained.
And cutting-off method is not limited to above-mentioned ultrasonic cutter 11.Such as, about cut-out, be not only the cut-out undertaken by cutter, scissors, rotary cutter, can also be fused by heater wire or laser cutter etc.In addition, cut off the cutting line produced and need not be straight line.
In addition, in present embodiment, the hollow fiber membrane that can supply continuously is not to be wound around overlappingly around the mode of described plural roller, the top ends of be wound around hollow fiber membrane is connected with adjacent hollow fiber membrane, form colyliform portion thus, as shown in figure 21, also can adopt in advance by the peripheral part of wheel I lodge at plural roller, and by method that wheel I is connected with the top ends A of hollow fiber membrane.
Described wheel I can be hollow fiber membrane, also can be the other fibrous material of such as tubulose, rope band shape.
In addition, raised line parts or the raised line projection of the roller of Figure 21 eliminate diagram, but on roller, be formed with the such raised line parts (1016) of Fig. 5 or raised line projection (not shown).
(the 2nd embodiment of the manufacturing installation of hollow strand thing flap)
2nd embodiment of the manufacturing installation of hollow strand thing flap of the present invention also can by the conveying roller 1010 shown in Figure 41 (lateral plan), Figure 42 (end view drawing) for the 1st roller 1 and the 2nd roller 2.
Conveying roller 1010 has: the columned roller main body 1014 with S. A. 1012; And at the raised line parts 1016 (tension change mitigation unit) extended abreast with S. A. 1012 that the outer peripheral face of roller main body 1014 is arranged, these raised line parts 1016 observe the multiple positions being circumferentially arranged on circumference in equal parts at spaced intervals from end face direction.
In 2nd embodiment of the manufacturing installation of hollow strand thing flap, for the structure identical with the 1st embodiment, mark identical symbol and omit the description.
In this case, by making the diameter of roller slightly thicker along winding direction, or making the axle of plural roller slightly stagger arbitrarily angled from parallel, stably hollow strand thing can be wound in sheet further.
Figure 22 is the summary side elevation of the manufacturing installation of the hollow fiber membrane flap of the 2nd embodiment of the present invention, and Figure 23 is the approximate vertical view of the manufacturing installation of the hollow fiber membrane flap of the 2nd embodiment of the present invention.
In addition, in present embodiment, by with the difference of above-mentioned embodiment centered by be described, omit the explanation of same part.
In the manufacturing installation 100A of the hollow fiber membrane flap of present embodiment, be provided with the bobbin of three supply hollow strand thing F.Bobbin 61,62 and 63 is configured to, spaced apart on the direction of the length direction along roller 1,2, can supply hollow strand thing F.
In the manufacturing installation 100A of present embodiment, by adopting the structure that can supply three hollow strand thing F independently, three hollow strand thing flap S can be manufactured simultaneously.
In addition, above-mentioned embodiment have employed the structure that simultaneously can manufacture three hollow strand thing flap S, but be not limited to this, can according to the desired width dimensions of hollow strand thing flap S, the length of roller 1,2 and suitably change the quantity of the hollow strand thing flap S that can manufacture simultaneously.
In addition, raised line parts or the raised line projection of the roller of Figure 22 and Figure 23 eliminate diagram, but on roller, be formed with the such raised line parts (1016) of Fig. 5 or raised line projection (not shown).
(the 3rd embodiment of the manufacturing installation of hollow strand thing flap)
As the 3rd embodiment of the manufacturing installation of hollow strand thing flap of the present invention, also can by the conveying roller 1010 shown in Figure 51 (lateral plan), Figure 52 (end view drawing), Figure 53 (amplification view of the left upper end part of conveying roller) for the 1st roller 1 and the 2nd roller 2.
Conveying roller 1010 has: the columned roller main body 1014 with S. A. 1012, and this roller main body 1014 is formed with the guide groove 1020 of multiple hollow strand thing at outer peripheral face; And the film 1024 (tension change relaxes unit, membranoid substance) of the band shape extended abreast with S. A. 1012 to arrange at the outer peripheral face of roller main body 1014, this film 1024 observes the multiple positions being circumferentially arranged on circumference in equal parts at spaced intervals from end face direction.
In 3rd embodiment, for the 1st embodiment, structure that the 2nd embodiment is identical, mark identical symbol and omit the description.
Film 1024 is arranged across above guide groove 1020, and is configured to leave from the outer peripheral face of roller main body 1014 in a part (position contacted with hollow fiber membrane) for guide groove 1020.
As shown in Figure 54, film 1024 can according to the variation of tension force putting on hollow strand thing F, namely hollow strand thing F relative to the power that tightly wraps of conveying roller 1010 variation and deflection is suitably changed, therefore, it is possible to play the equal effect of raised line parts 1016 with the 1st embodiment, the 2nd embodiment.
Film 1024 is the films be made up of resin, as its material, is preferably the material suitably flexible because of the power that tightly wraps of hollow strand thing F, can lists polyethylene, polypropylene, polyester, fluorine-type resin etc.As film 1024, the one side splicing tape that matrix is film also can be used.
In illustrated example, the form of membranoid substance adopts the film be made up of resin, but in the present invention, also can be weave cotton cloth, the form such as nonwoven fabrics.
Also can replace the raised line parts 1016 of the 1st embodiment, the 2nd embodiment, and overshooting shape thing that the face that contacts with hollow strand thing is made up of low friction material (tension change relax unit, omit illustrate) is set.
Overshooting shape thing is set by a part for the outer peripheral face in roller main body 1014, the contact resistance of conveying roller 1010 and hollow strand thing can be reduced.And, by the face contacted with hollow strand thing of overshooting shape thing is set to low friction material, the contact resistance of conveying roller 1010 and hollow strand thing can be reduced further.Result is, when producing the tension change produced due to the Feeding speed difference of the hollow strand thing between two driven rollers, hollow strand thing easily skids on the surface of overshooting shape thing, thus, also can relax the variation of the tension force putting on described hollow fiber membrane for every root hollow fiber membrane.
Then, the manufacture method employing the hollow strand thing flap of the manufacturing installation 100 of hollow strand thing flap is described in detail with reference to accompanying drawing.Fig. 5 and Fig. 6 is the birds-eye view representing the situation being wound around hollow strand thing on roller of the present invention.Fig. 7 ~ Fig. 9 is the figure of the Fabrication procedure representing embodiments of the present invention.
In addition, the raised line parts of Fig. 7 ~ 9 eliminate diagram, but on roller, be formed with the such raised line parts (1016) of Fig. 5 or raised line projection (not shown).
First, as shown in Figure 5 and 7, by hollow strand thing F with not overlappingly around after the mode of the 1st roller 1 and the 2nd roller 2 winds with one circuit, the 1st ultrasonic wave coating machine 4 (with reference to Fig. 3 and Fig. 4) is used deposition near the top A of hollow strand thing F to be fixed on (1b, 2b side, positive side of the first hollow strand thing F be wound around, namely contrary with one end 1a of the 1st roller 1, the 2nd roller 2 and 2a side side), form connecting portion C thus.Thus, hollow strand thing ring L is formed.When the end of fixing hollow strand thing F, be fixed in mode hollow strand thing ring L being applied to suitable tension force.About tension force, be preferably, as far as possible little in the scope that can not be transferred to adjacent groove at hollow strand thing ring L in Fabrication procedure because rocking, be preferably, suitably adjust according to the diameter of hollow strand thing F, thickness.In addition, hollow strand thing ring L with hollow strand thing F relative to the 1st roller 1 and the 2nd roller 2 generally perpendicularly (that is, relative to groove as the crow flies) mode of being supplied to be wound in groove.
Then, driving motor 12, makes the 2nd roller 2 rotate, thus starts the winding of hollow strand thing F.Rotated by the 2nd roller 2, hollow strand thing F along Fig. 7 symbol R shown in the direction of arrow rotate.
As shown in Figure 6, the top A of lines is fed to N+1 groove from the hollow strand thing F walked along with previous (the N root) be enclosed within the N number of groove shown in symbol N.Even if forward rear side to too, the top A of hollow strand thing F is fed to N+2 groove along with previous (N+1 root) the hollow strand thing F be enclosed within N+1 groove.Then, the 2nd roller 2 continues to rotate, and thus, top A and hollow strand thing ring L moves, and the hollow strand thing F pulled out from bobbin 5 is wound into the 1st roller 1 and the 2nd roller 2.
In addition, as shown in Figure 8, even if when hollow strand thing ring L moves from side to the 1st roller 1 of the most other side and 1b and the 2b side of the 2nd roller 2, hollow strand thing F also can not change from the position that bobbin 5 is supplied to, described side is the side that hollow strand thing F is supplied to from bobbin 5.That is, do not need the supply position of hollow strand thing F is moved.
As shown in Figure 9, the stage being formed at the groove of the end of 1b and 2b side is arrived at hollow strand thing ring L, or the width of the hollow strand thing F of sheet becomes the width of desired hollow strand thing flap S or becomes the stage of desired strand radical, is wound around complete.1st roller 1 and the 2nd roller 2 have the groove formed with identical spacing P, and the strand spacing of the hollow strand thing F of formation hollow strand thing flap S can be made thus consistent more equably.
Then, the fixed work order of the hollow strand thing flap S after hollow strand thing F winding is described.Figure 10 is the figure of the fixing means that hollow strand thing flap is described, Figure 11 is the partial enlarged drawing of the part shown in the D of Figure 10.
After winding, as shown in figure 11, the hollow strand thing F supplying side, i.e. 1a and the 2a side of hollow strand thing F from bobbin 5 that is positioned in be wound around hollow strand thing F is fixed on the connecting portion shown in symbol C2, thus, the top A2 of ensuing hollow strand thing flap S (the 2nd hollow strand thing flap) is formed.Then, the terminal part of the hollow strand thing F of the hollow strand thing flap S (the 1st hollow strand thing flap) that the formation shown in symbol T is taken out is fixed, cuts off between connecting portion C2 and terminal part T.
Then, use the 2nd ultrasonic wave coating machine 9 shown in Fig. 3, as shown in the symbol B of Figure 10, in two positions, place, deposition is carried out to hollow strand thing F, thus form fixed part.Now, be preferably, the position of deposition except forming the hollow strand thing F of the 2nd hollow strand thing flap.
After deposition, ultrasonic cutter 11 (cutting unit) broad ways shown in Fig. 3 is moved, between described two place fixed part B, namely the position except forming the hollow strand thing F of the 2nd hollow strand thing flap cuts off, and is taken off and obtains the hollow strand thing flap S shown in Figure 12 by the 1st hollow strand thing flap from the 1st roller 1 and the 2nd roller 2.
Take out hollow strand thing flap S (the 1st hollow strand thing flap) by the state from Figure 10, turn back to the state identical with Fig. 3, the manufacture of hollow strand thing flap S (the 2nd hollow strand thing flap) can be proceeded.
So, present embodiment is wound around the structure of hollow strand thing F across the 1st roller 1 and the 2nd these two rollers of roller 2, and the cental axial position of the 1st roller 1 and the 2nd these two rollers of roller 2 is fixed.Therefore, it is possible to configure the bracket of cladding machine between the 1st roller 1 and these two rollers of the 2nd roller 2, more failure-free can be realized by simpler structure and fix.
In addition, when the length of the hollow strand thing flap S manufactured by changing, without the need to changing the 1st roller 1 and the 2nd roller 2, such as, as shown in FIG. 13 and 14, girth is wound around and adopt can the structure of length of adjusting frame 3B to regulate, thus, the change of the length of hollow strand thing flap S is easy.So-called winding girth refers to the length between two rollers being wound around after hollow strand thing herein.Framework 3B shown in Figure 13 is made up of the body side frame 31B that can change length by fixed position, by from the state shown in Figure 13 to the state distortion shown in Figure 14, the length of framework 3B can be made to change.When keeping carrying out sheet cutting operation under the strong state of tension force, produce the unfavorable conditions such as melt-coating part (connecting portion, fixed part) fracture sometimes.Therefore, by adopting the framework that can change length, can loosen tension force and solve the problem, sheet material recovery operation be easy.
In addition, raised line parts or the raised line projection of the roller of Figure 13 and Figure 14 eliminate diagram, but on roller, be formed with the such raised line parts (1016) of Fig. 5 or raised line projection (not shown).
In addition, such as not revolvable axle is put between plural roller, after hollow strand thing is wound around in the periphery mode being wound in plural roller and axle, even if extract axle also indirect regulation can be wound around girth.
In addition, the regulon at the interval for regulating two rollers shown in Figure 15 and Figure 16 can also be adopted.The position of the roller of folk prescription is moved from the state shown in Figure 15 to the state shown in Figure 16, and can shorten the distance between roller thus and loosen the tension force of hollow fiber membrane flap, the recovery operation of hollow strand thing flap is easy.The miles of relative movement of roller suitably can be selected according to the intensity of the winding tension of hollow strand thing, toughness, melt-coating part etc.
In addition, raised line parts or the raised line projection of the roller of Figure 15 and Figure 16 eliminate diagram, but on roller, be formed with the such raised line parts (1016) of Fig. 5 or raised line projection (not shown).
In addition, above-mentioned embodiment is the structure of the peripheral part top ends of hollow strand thing F being moved and is wound in the 1st roller 1, the 2nd roller 2, therefore, do not need to arrange transverse moving mechanism on guiding roller 6, in addition, suitable tension force can be applied to hollow strand thing F, and, if the change for line angle degree of the hollow strand thing F supplied from bobbin 5 can be ignored, then do not need guiding roller 6 itself.
In addition, in above-mentioned embodiment, have employed by only making the 2nd roller 2 rotate and make hollow strand thing F be wound in the structure of the 1st roller 1 and the 2nd roller 2, but, also can adopt the structure that the 1st roller 1 is rotated together with the 2nd roller 2.Drive the 1st roller 1 with the rotating speed identical with the 2nd roller 2, can more stable winding be carried out thus.
In addition, the quantity of roller is not limited to two, also can adopt the structure arranging other rollers such as the 3rd roller, the 4th roller except the 1st roller 1 and the 2nd roller 2.Figure 17 is the summary side elevation of the manufacturing installation 100B of the hollow strand thing flap S being configured with three rollers, and Figure 18 is its approximate vertical view.In figure, three roller configured in parallel.By adopting this structure, the lax of the hollow strand thing caused by gravity effectively can be suppressed.
In addition, raised line parts or the raised line projection of the roller of Figure 18 eliminate diagram, but on roller, be formed with the such raised line parts (1016) of Fig. 5 or raised line projection (not shown).
In addition, can space be saved and easily configure fixed cell.Exemplified with the situation of a supply hollow strand thing in figure, but also multiple hollow strand thing can supplied with keeping abreast of state.
In addition, also can adopt with the following method: fixed part B is a position, the substantially central portion of this fixed part B is cut, obtain hollow strand thing flap S thus.So, the hollow strand thing flap S being provided with fixed part B at the both ends of hollow strand thing flap S can be obtained.
In addition, in present embodiment, colyliform portion is formed in the following way: the hollow strand thing that can supply continuously is not to be wound around around the mode of described plural roller overlappingly, the top ends of be wound around hollow strand thing is connected with adjacent hollow strand thing, but as shown in figure 21, also can adopt with the following method: by prior for wheel I lodge in the peripheral part of plural roller, wheel I is connected with the top ends A of hollow strand thing.
Described wheel I can be hollow strand thing, also can be the other fibrous material of such as tubulose, rope band shape.
About fixing means, as long as when being cut by the hollow strand thing F being arranged in sheet, F is not at random for hollow strand thing, be then not limited to above-mentioned ultrasonic wave coating.Also can be such as thermal welding or by band, lining cement carry out fixing, specifically, also can utilize and adopt the cladding machine of the heat of pulse heater etc., ribbon supply feedway, lining cement coating machine, fixture to be fixed.
And cutting-off method is not limited to above-mentioned ultrasonic cutter.Such as, about cut-out, be not only the cut-out undertaken by cutter, scissors, rotary cutter, can also be fused by heater wire or laser cutter etc.In addition, cut off the cutting line produced and need not be straight line.
In addition, in present embodiment, the feed unit supplying hollow strand thing to the 1st roller and the 2nd roller is continuously made bobbin and rolls out device, but, by such as the unit with plural roller being arranged Face to face two and alternately supplying hollow strand thing, the back segment of membrane equipment can be configured in and continuous seepage, the man-hour being temporarily wound in bobbin can also be saved.
Then, based on accompanying drawing, the 3rd embodiment of the present invention is described.
Figure 24 is the summary side elevation of the manufacturing installation 100C of hollow strand thing flap S, and Figure 25 is the approximate vertical view of the manufacturing installation 100C of hollow strand thing flap S.
As shown in Figure 24 and Figure 25, the manufacturing installation 100C of hollow strand thing flap S is following device: make hollow strand thing Fa, Fb and Fc of supplying respectively from multiple (present embodiment being three) bobbin 5a, 5b and 5c across the 1st roller 1 and the 2nd roller 2, and after being wound around around each roller 1,2 ground and forming sheet, hollow strand thing flap S (with reference to Figure 12) is processed in fixing between hollow strand thing Fa, Fb and Fc/cut-out.
In 3rd embodiment, colyliform portion formation process is, multiple described hollow fiber membrane (Fa, Fb and Fc) is supplied to the Width end side of each roller (the 1st roller 1 and the 2nd roller 2) with keeping abreast of state, in the mode around each roller the top ends of described multiple hollow fiber membrane kept abreast of state and be wound around with staggering to another side, with keeping abreast of state be supplied to described Width end side and adjacent described multiple hollow fiber membrane is connected and forms colyliform portion and connecting portion; Winding working procedure is, at least one roller in each roller is rotated, makes the top ends of described multiple hollow fiber membrane move and multiple hollow fiber membrane is wound into each roller peripheral part; Fixed work order is, is fixed with keeping abreast of state by the described multiple hollow fiber membrane be wound around and form fixed part by described winding working procedure; Cut-out operation is, is cut by described multiple hollow fiber membrane along described fixed part.
By adopting this structure, do not need transverse moving mechanism just can construct manufacturing installation with simple structure.
And, by once supplying multiple hollow fiber membrane, can shorten until hollow fiber membrane flap to be formed as the time of desired width.
Therefore, it is possible to accelerate the speed of production of hollow fiber membrane flap.
Further, as means hollow fiber membrane being fixed into sheet, the fixed cell also fixed from sandwich by the hollow fiber membrane being juxtaposed to row with desired spacing can be adopted.
As hollow strand thing Fa, Fb and Fc, the form with illustrative homomorphosis in hollow strand thing F can be used.
1st roller 1 and the 2nd roller 2 are rotatably supported in the length direction both end sides of the framework 3 of frame-shaped in the mode that rotation axis J1 and J2 of these rollers is parallel to each other.This framework 3 is fixed on base 10.
The material of each roller 1,2 is not particularly limited, but preferably, implements the fine limit work on bight and surface, to avoid the surface damaging hollow strand thing Fa, Fb and Fc.
In addition, the interval of the 1st roller 1 and the 2nd roller 2 suitably sets by the length of manufactured hollow strand thing flap S.
And, the 1st roller 1 and the 2nd roller 2 are provided with electrical motor 12a, 12b of driven roller 1,2 respectively.Each roller 1,2 is driven into by each electrical motor 12a, 12b, and each roller 1,2 carries out right rotation in fig. 24.In other words, electrical motor 12a, 12b make each roller 1,2 be rotated into: when hollow strand thing Fa, Fb and Fc are wound around across roller 1,2 ground, hollow strand thing Fa, Fb and Fc of the upside of roller move from the 1st roller 1 to the direction of the 2nd roller 2, and hollow strand thing Fa, Fb and Fc of the downside of roller move from the 2nd roller 2 to the direction of the 1st roller 1.Further, each electrical motor 12a, 12b synchronously drive mutually.
Three bobbins 5a, 5b and 5c are configured with in the side, front (downside in Figure 24, Figure 25) of the 1st roller 1 so formed.More specifically, three bobbins 5a, 5b and 5c are configured to, along winding direction, and the state slightly staggered gradually from 1a, 2a side, one end (downside Figure 25) of each roller 1,2 towards the other end 1b, 2b side (upside in Figure 25) along with leaving the 1st roller 1.Further, each bobbin 5a, 5b and 5c are rotatably supported in bobbin respectively and roll out device 51a, 51b and 51c, and becoming can not the state that is fixed movably of broad ways.
In addition, each bobbin 5a, 5b and 5c are wound with hollow strand thing Fa, Fb and Fc of the amount of the hollow strand thing flap S enough manufacturing regulation area respectively, these hollow strand things Fa, Fb and Fc can be supplied continuously.Three hollow strand things Fa, Fb and Fc are transferred along winding direction from each bobbin 5a, 5b and 5c of so arranging towards each roller 1,2 respectively with being drawn out, and are supplied to each roller 1,2.
Herein, three hollow strand things Fa, Fb and Fc are supplied to the groove (being described in detail later) of roller 1 with the state that broad ways configures side by side.Therefore, each bobbin 5a, 5b and 5c are preferably set to the offset roughly the same with the separation of roller 1,2 with the offset of guiding roller 6a, 6b and 6c.
Between each bobbin 5a, 5b and 5c and the 1st roller 1, the transport path of each hollow strand thing Fa, Fb and Fc is respectively equipped with guiding roller 6a, 6b and 6c.Each guiding roller 6a, 6b and 6c are used for appropriate location hollow strand thing Fa, Fb and Fc being supplied to each roller 1,2, and are supported in not shown roller support in the mode that can rotate.Each guiding roller 6a, 6b and 6c preferably rotate with the peripheral speed identical with the delivery speed of hollow strand thing Fa, Fb and Fc.
In addition, the material of each guiding roller 6a, 6b and 6c does not limit especially, but preferably, is selected in material hollow strand thing F being difficult to occur electrostatic.In addition, by bobbin 5a, 5b and 5c, suitably tension force is applied to hollow strand thing Fa, Fb and Fc, and, move up in the side of the center shaft along bobbin 5a, 5b and 5c from hollow strand thing Fa, Fb and Fc of bobbin 5a, 5b and 5c supply if can ignore, then also can omit each guiding roller 6a, 6b and 6c.
Herein, hollow strand thing Fa, Fb and Fc apply excessive tension force and then extend, according to circumstances can become the reason of cut-out, about tension force, be preferably, hollow strand thing Fa, Fb and Fc can not because of in operation rock and as far as possible little in the scope being transferred to adjacent groove, in addition, be preferably, according to the twining amount of hollow strand thing Fa, Fb and Fc being wound in bobbin 5a, 5b and 5c, the diameter of hollow strand thing Fa, Fb and Fc, thickness suitably adjusts.
As the means for controlling tension force, can list and such as be fixed with S. A. (without driving) the upper method of adding suitable drg of each bobbin 5a, 5b and 5c, in each bobbin 5a, 5b and 5c (having driving) and each method arranging dance roller (not shown) between guiding roller 6a, 6b and 6c, but be not limited to this.
In addition, between the 1st roller 1 and the 2nd roller 2, be provided with the 1st ultrasonic wave coating machine 4 in the upside contrary with base 10.Under the state of the periphery hollow strand sent from each bobbin 5a, 5b and 5c thing Fa, Fb and Fc not being wound in overlappingly roller 1,2 in the mode around roller 1,2,1st ultrasonic wave coating machine 4 by near top ends Fa1, Fb1 and Fc1 of hollow strand thing Fa, Fb and Fc and hollow strand thing Fa, Fb and Fc deposition being wound in roller 1,2 afterwards fix and form connecting portion C1 (with reference to Figure 26, Figure 27, being described in detail later).
And, between the 1st roller 1 and the 2nd roller 2, be provided with the 2nd ultrasonic wave coating machine 9.2nd ultrasonic wave coating machine 9 have throughout each roller 1,2 Width (direction orthogonal with the length direction of hollow strand thing Fa, Fb and Fc) hollow strand thing Fa, Fb and Fc are fixed into the function (with reference to Figure 24, Figure 26 and Figure 27, being described in detail later) of sheet.2nd ultrasonic wave coating machine 9 has anvil block 8 and is configured in the cantilever 7 of top of anvil block 8.
In addition, the 2nd ultrasonic wave coating machine 9 is configured to be moved along winding direction by not shown actuating device.Thus, even if hollow strand thing Fa, Fb and Fc are in halted state, also deposition can be carried out to different positions.In this embodiment, be formed with two place fixed part B (with reference to Figure 31) with separating predetermined distance at the throughput direction of hollow strand thing Fa, Fb and Fc.In addition, at the position of institute's deposition, the shape (hollow shape) keeping hollow strand thing Fa, Fb and Fc is not needed.
And, between the 1st roller 1 and the 2nd roller 2, be provided with ultrasonic cutter 11 in the upside contrary with base 10.Ultrasonic cutter 11 cuts off for broad ways between the two place fixed part B that formed with separating predetermined distance by the throughput direction by the 2nd ultrasonic wave coating machine 9 along hollow strand thing Fa, Fb and Fc.
Figure 26 is the birds-eye view representing the state being wound around hollow strand thing Fa, Fb and Fc on the 1st roller 1, and Figure 27 is the birds-eye view representing the state being wound around hollow strand thing Fa, Fb and Fc on the 2nd roller 2.
As shown in Figure 26, Figure 27, each roller 1,2 has the groove 21,22 of the plural circumference of the broad ways arrangement closely formed abreast with identical spacing P, and these grooves 21,22 are made up of mountain portion M and valley V.These grooves 21,22 are not be formed as screw-shaped, but formed independently of each other.Further, valley V-arrangement becomes cross section roughly arc-shaped.By so valley V-arrangement being become cross section roughly arc-shaped, the close property between hollow strand thing Fa, Fb and Fc and groove 21,22 can be improved.
The diameter of spacing P foundation hollow strand thing Fa, Fb and Fc of groove 21,22 and the integration density of the desired hollow fiber membrane of desired hollow strand thing flap S determine.But, at hollow strand thing Fa, when the diameter of Fb and Fc is identical, in advance by spacing P relative to hollow strand thing Fa, the diameter of Fb and Fc increases a more than circle (1 ~ 3%), at hollow strand thing Fa, when the diameter difference of Fb and Fc is different, the diameter of hollow fiber membrane little relative to the diameter in adjacent two hollow fiber membranes in advance and spacing P is increased more than 1 ~ 3% time, in manufacturing process described later, be adjacent to the Quality Down caused by contact between the hollow fiber membrane that is transferred, deviation/winding waits and is also difficult to occur, preferred in this.
In addition, the shape of groove 21,22 is not defined as valley V-arrangement becomes cross section roughly arc-shaped, such as, can be the shape that mountain portion M is connected with valley V straight line, also can be the shape that trench bottom is smooth.
Then, the manufacture method of the hollow strand thing flap S applying manufacturing installation 100C is described.
Figure 28 ~ Figure 30 is the instruction diagram of the Fabrication procedure representing hollow strand thing flap S.
First, as shown in Figure 26 ~ Figure 30, by three hollow strand things Fa, Fb and Fc respectively from three bobbin 5a, 5b and 5c pull-outs, under the state making these hollow strand things Fa, Fb and Fc broad ways configure side by side, end side (right side in Figure 26, Figure 27, the downside in Figure 28) to each roller 1,2 supplies.Further, the state of configuration is kept abreast of, to make hollow strand thing Fa, Fb and Fc be wound around a circle around the mode of each roller 1,2.
Then, with top ends Fa1, Fb1 and Fc1 of these hollow strand things Fa, Fb and Fc and the nonoverlapping mode of hollow strand thing Fa, Fb and Fc being wound in roller 1,2 afterwards, top ends Fa1, Fb1 and Fc1 are staggered to another side (left side in Figure 26, Figure 27, the upside in Figure 28) of these hollow strand things Fa, Fb and Fc.In this condition, use the 1st ultrasonic wave coating machine 4 shown in Figure 24 by near top Fa1, Fb1 and Fc1 of hollow strand thing Fa, Fb and Fc and hollow strand thing Fa, Fb and Fc deposition being wound in roller 1,2 afterwards fix (connection operation).
Thus, hollow strand thing Fa, Fb and Fc form connecting portion C1, and then form macaroni yarn zona L.
When the end of fixing hollow strand thing Fa, Fb and Fc, be fixed in mode hollow fiber membrane ring L being applied to suitable tension force.About tension force, be preferably, as far as possible little in the scope that can not be transferred to adjacent groove at macaroni yarn zona L in Fabrication procedure because rocking, be preferably, suitably adjust according to the diameter of hollow strand thing F, thickness.In addition, macaroni yarn zona L is wound in the groove near one end 1a, 2a of each roller 1,2.
Then, electrical motor 12a, 12b are driven, make the 1st roller 1, the 2nd roller 2 rotates, thus start the winding of hollow strand thing Fa, Fb and Fc.So, hollow strand thing Fa, Fb and Fc along Fig. 7 symbol R shown in the direction of arrow rotate.
Now, as shown in Figure 26, Figure 27, top ends Fa1, Fb1 and Fc1 of hollow strand thing Fa, Fb and Fc to be directed into the groove 21 and 22 of N+1 level along with previous (the N root) of three grooves 21 and 22 being enclosed within the N level shown in symbol N respectively from the hollow strand thing F walked.Even if forward rear side to too, top ends Fa1, Fb1 and Fc1 of hollow strand thing Fa, Fb and Fc along be enclosed within N+1 level three grooves 21 and 22 previous (N+1 root) hollow strand thing Fa, Fb and Fc and be directed into three grooves 21 and 22 of N+2 level.
Then, each roller 1,2 continues to rotate, and thus, top ends Fa1, Fb1 and Fc1 and macaroni yarn zona L move, and is wound into roller 1,2 (winding working procedure) from hollow strand thing Fa, Fb and Fc of each bobbin 5a, 5b and 5c pull-out.
In addition, as shown in figure 29, even if when macaroni yarn zona L moves to the other end 1b, 2b side of each roller 1,2, hollow strand thing Fa, Fb and Fc also can not change from the position that bobbin 5 is supplied to.That is, do not need the supply position for roller 1 of hollow strand thing Fa, Fb and Fc is moved.
As shown in figure 30, the stage of the groove being formed at another side is arrived at macaroni yarn zona L, or the width of hollow strand thing Fa, Fb and Fc of sheet becomes the width of desired hollow strand thing flap S or becomes the stage of desired strand radical, is wound around complete.As shown in Figure 26 and Figure 27, the 1st roller 1 with the 2nd roller 2 are formed respectively with the groove 21,22 that identical spacing P is formed, thereby, it is possible to make the line pitch of hollow strand thing Fa, Fb and Fc of formation hollow strand thing flap S consistent more equably.
Then, the fixed work order of the hollow strand thing flap S after terminating the winding of hollow strand thing Fa, Fb and Fc is described.Figure 31 is the instruction diagram of the fixing means representing hollow strand thing flap S, and Figure 32 is the D portion enlarged drawing of Figure 31.As shown in figure 32, after winding terminates, the 1st ultrasonic wave coating machine 4 shown in Figure 24 of use carries out deposition to hollow strand thing Fa, Fb and Fc of being positioned at most 1a, 2a side, one end in be wound around hollow strand thing Fa, Fb and Fc to be fixed, and forms connecting portion C2 (fixed work order).Herein, the top of the ensuing hollow strand thing flap S (the 2nd hollow fiber membrane flap) obtained passing through formation this connecting portion C2 is as top ends Fa2, Fb2 and Fc2.
Then, to shown in symbol T, the terminal part that forms the hollow strand thing F of hollow strand thing flap S taken out is fixed, cut off between connecting portion C2 and terminal part T.
Then, the 2nd ultrasonic wave coating machine 9 shown in Figure 24 is used, by forming fixed part B in two positions, place to carrying out deposition between hollow strand thing Fa, Fb, Fc as shown in figure 31.Now, be preferably, the position of deposition except hollow strand thing Fa, Fb and Fc of forming the 2nd hollow fiber membrane flap.
After deposition, ultrasonic cutter 11 broad ways shown in Figure 24 is moved, between two place fixed part B, and the position except hollow strand thing Fa, Fb and Fc of forming the 2nd hollow fiber membrane flap cuts off, and these hollow strand things Fa, Fb and Fc is taken off (cut-out operation) from each roller 1,2.So, as shown in figure 12, obtain hollow strand thing flap S.
Take out hollow strand thing flap S from the state of Figure 31, thus, turn back to the state identical with Figure 26, Figure 27, the manufacture of hollow strand thing flap S can be proceeded.
Therefore, according to above-mentioned embodiment, be the structure being wound around hollow strand thing Fa, Fb and Fc across each roller 1,2 ground, and each roller 1,2 is rotatably supported in framework 3.Therefore, it is possible to configure the 1st ultrasonic wave coating machine 4 or the 2nd ultrasonic wave coating machine 9 between each roller 1,2.In other words, the supporting fixture (anvil block) fixing the 1st ultrasonic wave coating machine 4 or the 2nd ultrasonic wave coating machine 9 can be configured between each roller 1,2.Thus, can more reliably and realize the fixing of hollow strand thing Fa, Fb and Fc by simpler structure.
In addition, when the length of hollow strand thing flap S manufactured by changing, without the need to changing each roller 1,2, such as, by the structure of length of adjusting frame 3 can easily change the length of hollow strand thing flap S.
And, macaroni yarn zona L certainly walks on the roller 1,2 being formed with the groove 21,22 formed with identical spacing P, thus, top ends Fa1, Fb1 and Fc1 of hollow strand thing Fa, Fb and Fc shift while be wound in each roller 1,2 from the groove 21,22 of the end side of each roller 1,2 to the groove 21,22 of another side.Therefore, without the need to arranging transverse moving mechanism on guiding roller 6a, 6b and 6c, the special quality hollow strand thing flap S being configured to row with prescribed distance P side by side just can be obtained.In addition, suitable tension force can be applied to hollow strand thing Fa, Fb and Fc, and, if the change for line angle degree of hollow strand thing Fa, Fb and the Fc from bobbin 5a, 5b and 5c supply can be ignored, then can not need guiding roller 6a, 6b and 6c itself.
And, by hollow strand thing Fa, Fb and Fc respectively from each bobbin 5a, 5b and 5c pull-out, these hollow strand things Fa, Fb and Fc are once supplied to each roller 1,2, therefore, compared with a hollow fiber membrane being supplied to the situation of each roller 1,2, the time arriving and obtain till hollow strand thing flap S can be shortened.
In addition, hollow strand thing Fa, Fb and Fc are supplied to each roller 1,2 with the state that broad ways configures side by side, therefore, it is possible to prevent the distortion of hollow strand thing Fa, Fb and Fc when being wound around.That is, when being wound around a hollow fiber membrane, hollow fiber membrane is distortion centered by the core of this hollow fiber membrane easily, but, by making three hollow strand things Fa, Fb and Fc configure side by side, overall as hollow fiber membrane, width increases, and hollow strand thing Fa, FbFc are difficult to distortion.Therefore, it is possible to provide special quality hollow strand thing flap S.
And, in manufacturing installation 100C, be provided with ultrasonic cutter 11, therefore, the fixed part B of hollow strand thing Fa, Fb and Fc cut off and hollow strand thing Fa, Fb and Fc are cut, the process automation of formation hollow strand thing flap S can be made.Therefore, it is possible to boost productivity further.
In addition, the present invention is not limited to above-mentioned embodiment, in the scope not departing from purport of the present invention, comprises the mode of above-mentioned embodiment being carried out to various change.
Such as, in the above-described embodiment, describe and on the 1st roller 1, the 2nd roller 2, electrical motor 12a, 12b be installed respectively and make each electrical motor 12a, 12b synchronously carry out mutually situation about driving.But, be not limited thereto, also can adopt following structure: in the 1st roller 1 or the 2nd roller 2, either party installs electrical motor, only make either party rotation in the 1st roller 1 or the 2nd roller 2, thus hollow strand thing Fa, Fb and Fc are wound in each roller 1,2.
In addition, in above-mentioned embodiment, manufacturing installation 100C has the 1st roller 1 and these two rollers 1,2 of the 2nd roller 2, have employed the structure to be wound around hollow strand thing Fa, Fb and Fc around the mode of these rollers 1,2.But, be not limited thereto, as long as at least two, roller, the roller of more than three also can be set.
And, in above-mentioned embodiment, describing when to form connecting portion C1, C2 on hollow strand thing Fa, Fb and Fc and use the 1st ultrasonic wave coating machine 4, using the situation of the 2nd ultrasonic wave coating machine 9 when forming fixed part B.But, be not limited thereto, also can be such as thermal welding or by band, lining cement carry out fixing, specifically, also can be by the thermally welded machines such as pulse heater, band feedway, lining cement coating machine, fixture carry out fixing etc.
Further, in above-mentioned embodiment, situation about to be arranged on by terminal part T and connecting portion C2 in sheet material fixed work order relative to fixed part B independently position is described.But being not limited thereto, also can be following structure.
Figure 33 is the instruction diagram representing Fabrication procedure, and be the instruction diagram of the other fixing means that hollow strand thing flap S is described, Figure 34 is the partial enlarged drawing of Figure 33.
That is, by the position shown in symbol B1, B2 and C2 of deposition Figure 33, Figure 34, sheet material fixed work order can be simplified.
Further specifically, as shown in Figure 33, Figure 34, the fixed part shown in symbol B1 was both fixed the end of hollow strand thing flap S, was fixed again to the terminal part (being equivalent to the terminal part T of Figure 32) of hollow strand thing F.In addition, the connecting portion shown in the fixed part shown in symbol B2 and symbol C2 is configured to same wire.By so configuring fixed part B1, B2, deposition operation can be simplified, therefore, it is possible to the time that the fixing operation shortening hollow strand thing flap S spends.
In addition, also can adopt and fixed part B is formed as a position and the substantially central portion of this fixed part B cut and obtains the method for hollow strand thing flap S.So, the hollow strand thing flap S being provided with fixed part B at the both ends of hollow strand thing flap S can be obtained.
And, in above-mentioned embodiment, describe and be provided with ultrasonic cutter 11 between the 1st roller 1 and the 2nd roller 2, and make this ultrasonic cutter 11 broad ways move and cut off the situation of hollow strand thing Fa, Fb, Fc.But, as the means cutting off hollow strand thing Fa, Fb, Fc, be not limited to the situation using ultrasonic cutter 11, also can use the unit such as cutter, scissors, rotary cutter, heater wire or laser cutter.In addition, straight line is needed not be by cutting off the cutting line produced.
In addition, raised line parts or the raised line projection of the roller of Figure 24 ~ 34 eliminate diagram, but on roller, be formed with the such raised line parts (1016) of Fig. 5 or raised line projection (not shown).
Embodiment
Below, illustrated by embodiment, but the present invention is not limited to this.
[embodiment]
At roller (diameter 160 × Effective width 640mm, material: PVC) after surface forms that 200 separation are 3.2mm, groove height is the parallel slot of 1.3mm, groove portion R1.5, at equally spaced eight positions of circumference, the depression (width is 10mm) that 3mm is dark from groove top is set, flexible part (INOAC EPDM series rubber sponge E-4188, width: 10mm × highly: 5mm × length: 600mm) will be had be embedded in described depression and fix with Acrylic Foam Tape, prepare two groups of such rollers, as the 1st roller and the 2nd roller.
The bobbin of the hollow fiber membrane (kind: ADF2800CA-1 (material: PVDF), Mitsubishi Rayon Co., Ltd's system) being wound with external diameter 2.8mm is arranged at bobbin and rolls out device, to be wound around around the mode of the 1st roller and the 2nd roller and under the state top ends of hollow fiber membrane being connected with adjacent hollow fiber membrane and defining colyliform portion, make described 1st roller and the 2nd roller with the mode synchronous rotary of the peripheral speed becoming 70m/ and divide, be wound around, until become the state showing 100 hollow fiber membranes around described 1st roller and the 2nd roll row.
By the band of width 50mm along after whole Width attaches to a position of the length direction of arranged described hollow fiber membrane, cut off band central portion with scissors and obtain hollow fiber membrane flap.In addition, it is constant that tension force when laying out hollow fiber membrane from bobbin is controlled in the scope of 430 ~ 460g/fil.
[comparative example]
Prepare two groups at roller (diameter 160 × Effective width 640mm, material: PVC) be formed with that 200 separation are 3.2mm, groove height is 1.3mm, the roller of the parallel slot of groove portion R1.5, as the 1st roller and the 2nd roller on the surface.In addition, hollow fiber membrane flap is obtained with condition similarly to Example 1.
Under the condition of embodiment and comparative example, from the bobbin supply hollow fiber membrane of length inequality easily producing the hollow fiber membrane forming sheet material, make hollow fiber membrane flap.
Now, in a series of sheet production, do not change bobbin and obtain hollow fiber membrane flap with roughly alternately changing the condition (roller) of embodiment 1 and comparative example 1.
Now, by the hollow fiber membrane flap that obtains using the condition of embodiment 1 as embodiment 1-1 ~ 1-5, by the hollow fiber membrane flap that obtains using the condition of comparative example 1 as comparative example 1-1 ~ 1-5, their result is shown in table 1.
(evaluation)
Among 100 hollow fiber membranes forming the respective flap obtained by embodiment and comparative example, the difference DELTA L of the length of the longest hollow fiber membrane and the shortest hollow fiber membrane is measured.The results are shown in table 1.
[table 1]
Known according to table 1, the Δ L of comparative example be 17 ~ 24mm (average: 20mm), in contrast, the Δ L of embodiment to be 7 ~ 12mm (average: 9.4mm).
According to the present invention, the sheet material that the length of hollow fiber membrane is uneven less stably can be obtained.
Generally speaking, due to the shape of hollow fiber membrane or the complexity of Fabrication procedure, in a hollow fiber membrane, shape there are differences usually, and in order to utilize this hollow fiber membrane stably to obtain the uneven less flap of length, the present invention is actv..
Industrial applicibility
Conveying roller of the present invention is suitable for as driven roller, uses in the operation (cleaning, drying, pencil etc.) after using resin combination to carry out spinning to hollow fiber membrane during conveying hollow fiber membrane.In addition, the conveying of the hollow strand thing of the extensive use except hollow fiber membrane can be also used in.
According to manufacture method and the manufacturing installation of hollow strand thing flap of the present invention, do not need transverse moving mechanism.In addition, as means hollow strand thing being fixed into sheet, can adopt by be arranged in row hollow strand thing from sandwich and fixing fixed cell etc., can with the uneven less hollow strand thing flap of very simple apparatus structure factory length.
Nomenclature
B fixed part
C connecting portion
F hollow strand thing
L hollow strand thing ring (colyliform portion)
S hollow strand thing flap
1 the 1st roller (roller)
2 the 2nd rollers (roller)
3 frameworks
4 the 1st ultrasonic wave coating machines (linkage unit)
5 bobbins
6 guiding rollers
7 cantilevers
8 anvil blocks
9 the 2nd ultrasonic wave coating machines (fixed cell)
10 bases
11 ultrasonic cutters (cutting unit)
12 electrical motors (driver element)
1010,2010,3010 conveying roller
1012 S. A.s
1014 roller main bodys
1016 raised line parts
1018 guard blocks
1020 guide grooves
1022 recessed bar portions
1024 films
1110 driven rollers
1120 driven rollers
V1 Feeding speed
V2 Feeding speed
Va Feeding speed
Vb Feeding speed

Claims (16)

1. a hollow strand thing conveying roller, is characterized in that, has roller main body and tension change mitigation unit.
2. hollow strand thing conveying roller as claimed in claim 1, is characterized in that, described tension change relaxes the plural position that unit is arranged at the outer peripheral face of described roller main body, and circumferentially spaced apart.
3. hollow strand thing conveying roller as claimed in claim 1 or 2, is characterized in that, described tension change relaxes unit and is configured to, and makes to change from the S. A. of described roller main body to the distance that described tension change relaxes the described hollow strand thing that unit connects.
4. the hollow strand thing conveying roller according to any one of claim 1-3, is characterized in that, described tension change relaxes unit and forms by having flexible material.
5. hollow strand thing conveying roller as claimed in claim 4, it is characterized in that, the outer peripheral face of described roller main body is formed the recess of more than two that extend abreast with S. A., is provided with by the described tension change mitigation unit that there is flexible material and form at described recess.
6. the hollow strand thing conveying roller according to any one of claim 1-3, is characterized in that, it is the membranoid substance being configured to leave from the outer peripheral face of described roller main body at the position contacted with described hollow strand thing that described tension change relaxes unit.
7. the hollow strand thing conveying roller according to any one of claim 1-3, is characterized in that, it is overshooting shape thing that described tension change relaxes unit, and the face contacted with described hollow strand thing of described overshooting shape thing is made up of low friction material.
8. the hollow strand thing conveying roller according to any one of claim 1-7, it is characterized in that, described roller is driven roller.
9. the hollow strand thing conveying roller according to any one of claim 1-8, is characterized in that, the outer peripheral face of described roller main body is formed the guide groove of described hollow strand thing.
10. hollow strand thing conveying roller as claimed in any one of claims 1-9 wherein, it is characterized in that, described hollow strand thing is hollow fiber membrane.
The manufacture method of 11. 1 kinds of hollow strand thing flaps, it is characterized in that, comprise following operation (i) ~ (iv), and at least one roller used in described operation is the hollow strand thing conveying roller according to any one of claim 1 ~ 9
I () connects operation, by hollow strand thing to be wound around around the mode of plural roller, the top ends of be wound around described hollow strand thing is connected with adjacent hollow strand thing and forms colyliform portion, or, by the colyliform portion lodge made in advance in plural roller, the top ends of hollow strand thing is connected to described colyliform portion;
(ii) rolling step, makes at least one roller of described plural roller rotate, hollow strand thing is wound in described plural roller;
(iii) fixed work order, is fixed into sheet by the hollow strand thing broad ways being wound in described plural roller and forms fixed part;
(iv) cut off operation, cut off at described fixed part, obtain the flap that hollow strand thing is formed by connecting with end broad ways.
The manufacture method of 12. hollow strand thing flaps as claimed in claim 11, it is characterized in that, described hollow strand thing is hollow fiber membrane.
The manufacturing installation of 13. 1 kinds of hollow strand thing flaps, it is characterized in that, comprise as lower unit (v) ~ (ix), and at least one roller used in described operation is the hollow strand thing conveying roller according to any one of claim 1 ~ 9
(v) plural roller and be configured to the feed unit supplying hollow strand thing to described plural roller continuously;
(vi) linkage unit, be configured to, the hollow strand thing that can supply continuously is to be wound in described plural roller around the mode of plural roller, the top ends of be wound around hollow strand thing is connected with adjacent hollow strand thing and forms colyliform portion, or be configured to, by the colyliform portion lodge made in advance in plural roller, the top ends of hollow strand thing is connected to described colyliform portion;
(vii) driver element, is configured to, and at least one roller in described plural roller is rotated, hollow strand thing is wound in described plural roller;
(ix) fixed cell, is configured to, and hollow strand thing is fixed into sheet along the Width of described plural roller.
The manufacturing installation of 14. hollow strand thing flaps as claimed in claim 13, it is characterized in that, described feed unit is that bobbin rolls out device.
The manufacturing installation of 15. hollow strand thing flaps as described in claim 13 or 14, it is characterized in that, described hollow strand thing is hollow fiber membrane.
16. have roller main body and tension change mitigation unit, and the hollow strand thing conveying roller as conveying hollow strand thing uses.
CN201380073291.0A 2012-12-26 2013-12-25 Hollow strand thing conveying roller, the manufacture method of hollow strand thing, the manufacture method and manufacture device of hollow fiber membrane tablet Active CN104995114B (en)

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KR20150085014A (en) 2015-07-22
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