CN104988800A - Device and method for intelligently, quickly and accurately controlling gluing amount - Google Patents
Device and method for intelligently, quickly and accurately controlling gluing amount Download PDFInfo
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- CN104988800A CN104988800A CN201510396565.0A CN201510396565A CN104988800A CN 104988800 A CN104988800 A CN 104988800A CN 201510396565 A CN201510396565 A CN 201510396565A CN 104988800 A CN104988800 A CN 104988800A
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- bracing frame
- glue
- glue spreader
- hmi
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Abstract
The invention discloses a device for intelligently, quickly and accurately controlling the gluing amount. The device comprises an HMI. The HMI is connected with a PLC, the PLC is connected with a servo controller, the servo controller is connected with a servo motor, and a rack is arranged at one side of the servo motor. A coupler, a ball screw, a first supporting frame, a gluing roller movable supporting frame, a second supporting frame and a gluing roller fixed supporting frame are arranged in the rack. One side of the coupler is connected with one end of the ball screw. The ball screw is arranged on the first supporting frame and the second supporting frame. The gluing roller movable supporting frame and the gluing roller fixed supporting frame are arranged at the two sides of the second supporting frame and are each provided with a gluing roller. The invention further provides a control method. The device and method have the following advantages of being short in adjustment time, high in accuracy, good in stability, low in labor intensity and stable and reliable in quality.
Description
technical field:
The present invention relates to field of machinery automation, be ornament materials industry facing paper quantitative gluing device, be specifically related to a kind of fast accurate glue-spread intelligent controlling device and control method.
background technology:
Along with the fast development of economic technology, mechanical electric automation also obtain high speed development.And the present quantitative gluing of ornament materials industry facing paper mainly relies on and regulates manually, reach quantitative requirement needs repeated multiple times adjustment glue spreader gap, and the duration is long, labour intensity is large, percent defective is high, and manual adjustments poor stability, very easily cause finished product to scrap in a large number.
summary of the invention:
The present invention is in order to solve the problem, and provide a set of Mechatronics control technology and automatically regulate facing paper glue solids content, regulation time is short, and precision is high, good stability, and labour intensity is low, and steady quality is reliable.
Object of the present invention is achieved through the following technical solutions: a kind of fast accurate glue-spread intelligent controlling device, comprise HMI, described HMI and PLC connects, described PLC is connected with servo controller, described servo controller is connected with servomotor, described servomotor side is provided with frame, shaft coupling is provided with in described frame, ball-screw, first bracing frame, glue spreader moves bracing frame, second bracing frame and the quiet bracing frame of glue spreader, described shaft coupling side connects one end of ball-screw, described ball-screw is located on the first bracing frame and the second bracing frame, described glue spreader moves bracing frame and the quiet bracing frame of glue spreader is located at the second bracing frame both sides, glue spreader moves on bracing frame and the quiet bracing frame of glue spreader and is equipped with glue spreader.
A kind of fast accurate glue-spread intelligent control method, step is as follows:
A, operating personnel measure the facing paper glue solids content after gluing, and compare with standard rubber solids content, are input in HMI by measured value and standard value difference;
B, HMI starts glue-spread automatically adjust button, then PLC is after the data receiving HMI transmission and instruction, automatically converting the difference of glue solids content the pulse of to servo feed amount is sent to servo controller, thus drive servomotor to drive shaft coupling and ball-screw to rotate corresponding angle, promote glue spreader and move displacement corresponding to bracing frame advance and retreat;
After adjusting to the right place in C, glue spreader gap, PLC sends locking signal servo controller immediately, and servo controller stops servomotor rotating and be locked in current location immediately simultaneously, shaft coupling and ball-screw, glue spreader moves bracing frame and is also locked, thus control glue-spread, ensure that facing paper glue solids content stable for extended periods of time is constant.
Preferably, facing paper glue solids content can control within ± 0.2g.
The present invention compared with prior art has the following advantages: automatically regulate facing paper glue solids content by a set of Mechatronics control technology, regulation time is short, and precision is high, good stability, and labour intensity is low, and steady quality is reliable.
accompanying drawing illustrates:
Fig. 1 is schematic diagram of the present invention;
Number in the figure: 1-shaft coupling, 2-ball-screw, 3-frame, 4-glue spreader, 5-first bracing frame, 6-glue spreader move bracing frame, 7-second bracing frame, the quiet bracing frame of 8-glue spreader.
detailed description of the invention:
In order to deepen the understanding of the present invention, below in conjunction with embodiment and accompanying drawing, the invention will be further described, and this embodiment only for explaining the present invention, does not form limiting the scope of the present invention.
A kind of fast accurate glue-spread intelligent controlling device as shown in Figure 1, it is characterized in that: comprise HMI, described HMI and PLC connects, described PLC is connected with servo controller, described servo controller is connected with servomotor, described servomotor side is provided with frame 3, shaft coupling 1 is provided with in described frame 3, ball-screw 2, first bracing frame 5, glue spreader moves bracing frame 6, second bracing frame 7 and the quiet bracing frame 8 of glue spreader, described shaft coupling 1 side connects one end of ball-screw 2, described ball-screw 2 is located on the first bracing frame 5 and the second bracing frame 7, described glue spreader moves bracing frame 6 and the quiet bracing frame 8 of glue spreader is located at the second bracing frame 7 both sides, glue spreader moves on bracing frame 6 and the quiet bracing frame 8 of glue spreader and is equipped with glue spreader 4.
A kind of fast accurate glue-spread intelligent control method, step is as follows: operating personnel measure the facing paper glue solids content after gluing, and compare with standard rubber solids content, are input in HMI by measured value and standard value difference; HMI starts glue-spread and automatically adjusts button, then PLC is after the data receiving HMI transmission and instruction, automatically converting the difference of glue solids content the pulse of to servo feed amount is sent to servo controller, thus drive servomotor to drive shaft coupling 1 and ball-screw 2 to rotate corresponding angle, promote glue spreader and move bracing frame 6 and to retreat corresponding displacement; After adjusting to the right place in glue spreader 4 gap, reach the object of glue spreader 4 gap adjustment, PLC sends locking signal servo controller immediately, and servo controller stops servomotor rotating and be locked in current location immediately simultaneously, shaft coupling 1 and ball-screw 2, glue spreader moves bracing frame 6 and is also locked, thus controls glue-spread, ensure that facing paper glue solids content stable for extended periods of time is constant, facing paper glue solids content can control within ± 0.2g.
In sum, the present invention compared with prior art has the following advantages: automatically regulate facing paper glue solids content by a set of Mechatronics control technology, regulation time is short, and precision is high, good stability, and labour intensity is low, and steady quality is reliable.
Claims (3)
1. a fast accurate glue-spread intelligent controlling device, it is characterized in that: comprise HMI, described HMI and PLC connects, described PLC is connected with servo controller, described servo controller is connected with servomotor, described servomotor side is provided with frame (3), shaft coupling (1) is provided with in described frame (3), ball-screw (2), first bracing frame (5), glue spreader moves bracing frame (6), second bracing frame (7) and the quiet bracing frame of glue spreader (8), described shaft coupling (1) side connects one end of ball-screw (2), described ball-screw (2) is located on the first bracing frame (5) and the second bracing frame (7), described glue spreader moves bracing frame (6) and the quiet bracing frame of glue spreader (8) is located at the second bracing frame (7) both sides, glue spreader moves on bracing frame (6) and the quiet bracing frame of glue spreader (8) and is equipped with glue spreader (4).
2. a fast accurate glue-spread intelligent control method, is characterized in that, step is as follows:
A, operating personnel measure the facing paper glue solids content after gluing, and compare with standard rubber solids content, are input in HMI by measured value and standard value difference;
B, HMI starts glue-spread automatically adjust button, then PLC is after the data receiving HMI transmission and instruction, automatically converting the difference of glue solids content the pulse of to servo feed amount is sent to servo controller, thus drive servomotor to drive shaft coupling (1) and ball-screw (2) to rotate corresponding angle, promote glue spreader and move displacement corresponding to bracing frame (6) advance and retreat;
After adjusting to the right place in C, glue spreader (4) gap, PLC sends locking signal servo controller immediately, and servo controller stops servomotor rotating and be locked in current location immediately simultaneously, shaft coupling (1) and ball-screw (2), glue spreader moves bracing frame (6) and is also locked, thus control glue-spread, ensure that facing paper glue solids content stable for extended periods of time is constant.
3. a kind of fast accurate glue-spread intelligent control method according to claim 2, is characterized in that: described facing paper glue solids content can control within ± 0.2g.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510396565.0A CN104988800A (en) | 2015-07-08 | 2015-07-08 | Device and method for intelligently, quickly and accurately controlling gluing amount |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510396565.0A CN104988800A (en) | 2015-07-08 | 2015-07-08 | Device and method for intelligently, quickly and accurately controlling gluing amount |
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| CN104988800A true CN104988800A (en) | 2015-10-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510396565.0A Pending CN104988800A (en) | 2015-07-08 | 2015-07-08 | Device and method for intelligently, quickly and accurately controlling gluing amount |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202527338U (en) * | 2012-03-06 | 2012-11-14 | 亚化科技(东莞)胶粘制品有限公司 | Glue thickness control system of coating head |
| CN103056063A (en) * | 2012-03-31 | 2013-04-24 | 上海梅山钢铁股份有限公司 | Roller coater |
| CN203711267U (en) * | 2013-12-20 | 2014-07-16 | 河北汉光重工有限责任公司 | Regulation device for coating machine knife roll |
| CN203955469U (en) * | 2014-06-05 | 2014-11-26 | 深圳惠美亚科技有限公司 | A kind of light-sensitive surface coating machine control system |
| CN204780457U (en) * | 2015-07-08 | 2015-11-18 | 南通凯迪自动机械有限公司 | Quick accurate adhesive spread intelligent control device |
-
2015
- 2015-07-08 CN CN201510396565.0A patent/CN104988800A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202527338U (en) * | 2012-03-06 | 2012-11-14 | 亚化科技(东莞)胶粘制品有限公司 | Glue thickness control system of coating head |
| CN103056063A (en) * | 2012-03-31 | 2013-04-24 | 上海梅山钢铁股份有限公司 | Roller coater |
| CN203711267U (en) * | 2013-12-20 | 2014-07-16 | 河北汉光重工有限责任公司 | Regulation device for coating machine knife roll |
| CN203955469U (en) * | 2014-06-05 | 2014-11-26 | 深圳惠美亚科技有限公司 | A kind of light-sensitive surface coating machine control system |
| CN204780457U (en) * | 2015-07-08 | 2015-11-18 | 南通凯迪自动机械有限公司 | Quick accurate adhesive spread intelligent control device |
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Application publication date: 20151021 |