CN104988733B - FDY filament starching water-jet weaving water-soluble polyurethane and preparation method thereof - Google Patents

FDY filament starching water-jet weaving water-soluble polyurethane and preparation method thereof Download PDF

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CN104988733B
CN104988733B CN201510453115.0A CN201510453115A CN104988733B CN 104988733 B CN104988733 B CN 104988733B CN 201510453115 A CN201510453115 A CN 201510453115A CN 104988733 B CN104988733 B CN 104988733B
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water
kettle
ethylene glycol
phthalic acid
soluble polyurethane
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CN104988733A (en
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韦金红
陈春华
周重旭
孙经纶
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Hubei Santak New Material Co ltd
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Hubei Best New Material Co Ltd
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Abstract

Entitled FDY filament starching water-jet weaving water-soluble polyurethane of the present invention and preparation method thereof.Belong to water-soluble polyurethane technical field.It is mainly the existing acrylic size of solution there are problems that product solid content there was only that 30% or so, cost of transportation is high, environmental pollution is big, moisture absorption stick again it is serious, to the adhesion of hydrophobicity polyester fiber.It is mainly characterized by:Be by Pillar recovery, ethylene glycol, the sulfonate of M-phthalic acid 5 or derivatives thereof, M-phthalic acid, other dihydric alcohols, catalyst, inorganic assistant, weight average molecular weight 600~10000 polyethers through alcoholysis, copolymerization, cooling, broken be made.The present invention, which has, improves product glass transition temperature, and excellent chemical stability, hydrolytic resistance and heat endurance, convenient storing do not have the characteristics of ammonia is added and disengaged, is mainly used in the preparation of FDY filament starching water-jet weaving water-soluble polyurethane during use.

Description

FDY filament starching water-jet weaving water-soluble polyurethane and preparation method thereof
Technical field
The invention belongs to water-soluble polyurethane technical field, and in particular to one kind is used for FDY filament starching water-jet weaving Water-soluble environment protective polyester pulp and preparation method thereof.
Background technology
Water-jet loom it is woven it is technical bring preferable economy, as a kind of shuttleless loom of high speed, in the present age Vigorous vitality is shown in textile industry.At the same time, the development of Water-Jet Weaving Size, Water-Jet Weaving Size have also been expedited the emergence of Different from conventional slurry, it will meet following characteristics:Soluble in water when sizing mixing, serous coat is water-fast during weaving, and slurry is again during desizing It is easily removed.
Conventional Water-Jet Weaving Size is acrylic size at present, and this kind of slurry is in initiator by acrylicacidandesters Polymerisation in solution is used under effect, then by carboxyl saponification in copolyesters, makes slurry that there is water solubility., can when being thickened with ammoniacal liquor Using ammonia in high temperature volatile feature, the requirements of weaving process of water resistance is made.During desizing, alkali lye boiling-off is used, serous coat becomes can Water-soluble acrylates, so as to complete desizing.
Acrylic size has the following disadvantages in production, storing and post processing:1st, used in producing a large amount of to environment And human body has the ammonia of considerable influence;2nd, product solid content only has 30% or so, and to storing limited requirement, cost of transportation is high;3rd, move back Pulp waste is difficult to biodegradation;4th, Acrylates are little to the adhesion of hydrophobicity polyester fiber.
Chinese patent CN1333792 " sulfonic polyester based on terephthalate " is related to comprising difunctional sulfomonomer It is used as slurry with the water dispersible sulfonic polyester of polyethylene glycol.CN1834131 " water-soluable sizing material polyester and preparation method " is proposed Inorganic salts are added when preparing water-soluable sizing material polyester, the polyester pulp of preparation can be used in hard water.CN101955581A " waste and old polyester plastics prepare water-soluble polyurethane and preparation method thereof " propose by waste and old polyester fragment, 1,2- propane diols, Diglycol, water system polyester improver, compound stabilizer and catalyst prepare water-soluble poly in same reactor one-step method Ester slurry.CN102161751A " a kind of production method of polyester pulp " directly uses reaction material ethylene glycol terephthalate BHET, M-phthalic acid -5- sodium sulfonates SIPA, diglycol DEG etc. prepare polyester pulp.CN101967225A " water The preparation method of dissolubility sulfo-copolyester " proposes the polyethylene glycols raw material without using costliness when producing polyester, while using Relatively low dihydric alcohol and the mol ratio of binary acid(1: 1.3~1: 1.8))It is suitable to deposit to obtain higher glass transition temperature Storage.
In the prior art acrylic size as described above, shortcoming clearly, slurry with water dissolubility polyester is still deposited in addition In problems with:(1)Product still has the moisture absorption of any sticky again, influences water-jet weaving, can cause product viscous simultaneously when serious; (2), may when serious to prevent that adhesion, it is necessary to reduce the content of hydrophilic radical, may influence the water solubility of product again for moisture absorption Desizing can be caused not thorough, fabric quality is influenceed.
The content of the invention
The purpose of the present invention is to be starched for above-mentioned deficiency there is provided a kind of FDY filament starching water-jet weaving with water-soluble polyester The preparation method of material, prepared water-soluble polyurethane, which has, both meets water-soluble requirement, disclosure satisfy that again under hot conditions Storage and the leasing of silk are starched, chemical stability is excellent, the characteristics of facilitating storing, meet the requirement of environmental protection.
The technical solution of water-soluble polyurethane of the present invention is:A kind of FDY filament starching water-jet weaving is water-soluble Polyester pulp, it is characterised in that:It is by Pillar recovery, accounts for ethylene glycol of the Pillar recovery weight than 5~10% and following components
A, account for the M-phthalic acid -5- sulfonate of Pillar recovery weight than 10~20% or derivatives thereof,
B, account for M-phthalic acid of the Pillar recovery weight than 3~15%,
C, account for other dihydric alcohols of the Pillar recovery weight than 5~10%,
D, account for catalyst of the Pillar recovery weight than 0.03~0.15%,
E, account for inorganic assistant of the Pillar recovery weight than 0.02~0.1%,
F, the polyethers for accounting for weight average molecular weight 600~10000 of the Pillar recovery weight than 0~5%,
Through alcoholysis, copolymerization, cooling, broken it is made.
M-phthalic acid -5- sulfonate described in the technical solution of the present invention or derivatives thereof is selected from isophthalic two Formic acid -5- sodium sulfonates(SSIPA), DMIP -5- sodium sulfonates or M-phthalic acid binaryglycol ester -5- sulfonic acid Sodium(SIPE).
The present invention technical solution described in other dihydric alcohols in addition to ethylene glycol be selected from diglycol, 2- methyl isophthalic acids, 3 propane diols, 2,2- dimethyl -1,3 propane diols.
Catalyst described in the technical solution of the present invention includes polyester catalyst and/or ester exchange catalyst, gathers Ester catalyst is selected from antimony oxide or antimony glycol, and ester exchange catalyst is selected from zinc acetate or calcium acetate;It is described without machine aided Agent uses anti-ether agent, and anti-ether agent is selected from anhydrous sodium acetate or Sodium acetate trihydrate.
Polyethers described in the technical solution of the present invention is Macrogol 4000.
The present invention prepares the technical solution of above-mentioned water-soluble polyurethane method:A kind of FDY filament starching water spray The preparation method of weaving water-soluble polyurethane, it is characterised in that including following four step:
(1)Fragment is made in Pillar recovery, in proportion by Pillar recovery fragment, ethylene glycol, M-phthalic acid -5- sulfonate Or derivatives thereof, put into fritting kettle after M-phthalic acid, other dihydric alcohols, catalyst and inorganic assistant mixing, it is static often Pressure heating, the fractionation capital temperature incipient stage control of this process fritting kettle is below 130 DEG C, between preferably 105 DEG C ± 3 DEG C, when Temperature reaches 235 DEG C ± 5 DEG C in reaction, and material is melted completely, distillates moisture or methanol about reach theoretical quantity of distillate 90~100% When, early stage reaction completion is can determine whether, this process is substantially carried out alcoholysis, ester exchange, esterification;Further temperature arrives 250- in rise 260 DEG C, fractionation capital temperature is improved to 180 DEG C or so, unnecessary ethylene glycol moieties are distilled;
(2)According to reaction condition, after above fritting reaction terminates, material is imported into terminal polymerization kettle, while polyethers is added, from 235 DEG C start to step up temperature in the kettle, stop heating when interior temperature reaches 265 DEG C, while heating, slowly step up Vacuum and below absolute pressure 133Pa is finally reached in kettle;Because polycondensation reaction belongs to exothermic reaction, and agitating friction is given birth to Heat, reaction temperature may proceed to rise;Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10KW, and this process is by remaining mistake The ethylene glycol of amount is further removed, and then obtains the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
(3)Stop stirring, stop vacuumizing, terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is left to 0.2MPa The right side, opens bottom valve, polymer is released in hopper and is cooled to solid material block;
(4)With strong crusher will expect block crush it is powdered after, test, measure, pack, finished product.
The present invention is prepared the in the method for FDY filament starching water-jet weaving water-soluble polyurethane(1)Nothing in step Machine aided agent is anti-ether agent.
The present invention is prepared the in the method for FDY filament starching water-jet weaving water-soluble polyurethane(1)Described in step M-phthalic acid -5- sulfonate or derivatives thereof be selected from M-phthalic acid -5- sodium sulfonates(SSIPA), M-phthalic acid two Methyl esters -5- sodium sulfonates or M-phthalic acid -5- sodium sulfonates glycol ester (SIPE);Described other dihydric alcohols are selected from a contracting two Ethylene glycol, 2- methyl isophthalic acids, 3 propane diols, 2,2- dimethyl -1,3 propane diols;Described catalyst include polymerization catalyst and/or Ester exchange catalyst, polymerization catalyst is selected from antimony oxide or antimony glycol, and ester exchange catalyst is selected from zinc acetate or acetic acid Calcium;Described anti-ether agent uses anhydrous sodium acetate or Sodium acetate trihydrate;The(2)Polyethers described in step is selected from polyethylene glycol.
The present invention uses the larger dihydric alcohol of steric hindrance as comonomer, with advantages below:1st, water-soluble list is not being reduced The glass transition temperature of product is improved on the basis of body, product had both been met water-soluble requirement, disclosure satisfy that again under hot conditions Starch storage and the leasing of silk;2nd, because the special construction of the larger dihydric alcohol of steric hindrance is there is provided the chemical stability of product fine, Hydrolytic resistance and heat endurance, further ensure that water resistance of the slurry silk during water-jet weaving;3rd, using thermoplastic poly Ester solid, water soluble material, convenient storing, without wrap pages to be reclaimed, reduces storing cost and integrated cost;4th, using Cheng Zhong, addition without ammonia and disengages, meet the requirement of environmental protection, reduces the actual bodily harm to operating employee.
Present invention is mainly used for the preparation of FDY filament starching water-jet weaving water-soluble polyurethane.
Embodiment
Below by embodiment, the present invention will be further described.
Embodiment 1:
Component includes:
Waste and old Pillar recovery plastics 825kg(Within moisture content 6%)、
Ethylene glycol 320kg(Excessive more than 200%)、
M-phthalic acid 50kg,
5-sodium sulfo isophthalate 125kg,
2,2- dimethyl -1,3 propane diols 50kg,
Anhydrous sodium acetate 1kg,
Sb2O3 120g。
Preparation method:
(1)Fragment is made in waste and old Pillar recovery plastics, in proportion by waste and old Pillar recovery plastic flakes, ethylene glycol, Phthalic acid -5- sodium sulfonates, M-phthalic acid, 2,2- dimethyl -1,3 propane diols, anhydrous sodium acetate, Sb2O3Put into after mixing In fritting kettle, static normal pressure heating, the fractionation capital temperature incipient stage control of this process fritting kettle is below 130 DEG C, and preferably 105 Between DEG C ± 3 DEG C, when temperature reaches 235 DEG C ± 5 DEG C in reaction, material is melted completely, is distillated moisture or methanol and is about reached that theory evaporates Output 90~100% when, can determine whether early stage reaction completion, this process is substantially carried out alcoholysis, ester exchange, esterification;Further Temperature arrives 250-260 DEG C in rise, improves fractionation capital temperature to 180 DEG C or so, unnecessary ethylene glycol moieties are distilled;
(2)According to reaction condition, after above fritting reaction terminates, material is imported into terminal polymerization kettle, progressively carried since 235 DEG C High temperature in the kettle, stops heating when interior temperature reaches 265 DEG C, while heating, slowly steps up in kettle vacuum and most Below absolute pressure 133Pa is reached eventually.Because polycondensation reaction belongs to exothermic reaction, and agitating friction heat, reaction temperature can be after Height of continuing rising.Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10KW, and this process is further by remaining excessive ethylene glycol Removing, and then obtain the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
(3)Stop stirring, stop vacuumizing, terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is left to 0.2MPa The right side, opens bottom valve, polymer is released in hopper and is cooled to solid material block;
(4)With strong crusher by expect block be broken into diameter less than 3mm it is powdered after, test, measure, pack, Finished product.
The product prepared using above-mentioned technical process, glass transition temperature Tg is 61.5 DEG C, and powder does not stick together, outside product See as yellowish coloured particles, solubility 27g, moisture content 0.17%(Caused by the moisture absorption, similarly hereinafter).
15g products are taken, is together added with 85ml running water and 95 DEG C of stirring 30min is heated in 500ml flasks, whole is molten Solution, no insoluble matter, solution clarifies saturating good brightness, and solution PH is 6.Gained polyester liquid(About 15%wt)Viscosity(25℃)For 6 ± 1mPa.S, 15% solution viscosity(95℃)For 2 ± 0.5mPa.S, the mass percent dissolved is tiled for 15% pulp solution On PE films, serous coat is produced in design temperature is 80 DEG C of drying box, serous coat thickness about 0.5mm, the long 10cm produced is wide About 5cm, is made the elastic strong, good film-forming property of serous coat after serous coat, is soaked in non-whitening in 60 DEG C of hot water, pliability is strong, not tacky.
Embodiment 2:
Component includes:
Waste and old Pillar recovery plastics 825kg(Within moisture content 6%),
Ethylene glycol 300kg(Excessive more than 160%),
M-phthalic acid 50kg,
DMIP -5- sodium sulfonate 150kg,
2,2- dimethyl -1,3 propane diols 50kg,
The 25kg of polyglycol ether 4000,
Sodium acetate trihydrate 1kg,
Sb2O3150g,
Calcium acetate 500g.
Preparation method:
(1)Fragment is made in waste and old Pillar recovery plastics, in proportion by waste and old Pillar recovery plastic flakes, ethylene glycol, Rutgers -5- sodium sulfonates, M-phthalic acid, 2,2- dimethyl -1,3 propane diols, Sb2O3, calcium acetate, acetate trihydrate Put into after sodium mixing in fritting kettle, static normal pressure heating, the fractionation capital temperature incipient stage control of this process fritting kettle is at 130 DEG C Hereinafter, between preferably 105 DEG C ± 3 DEG C, when temperature reaches 235 DEG C ± 5 DEG C in reaction, material is melted completely, distillates moisture or first When alcohol about reaches the 90~100% of theoretical quantity of distillate, can determine whether early stage reaction completion, this process be substantially carried out alcoholysis, ester exchange, Esterification;Further temperature arrives 250-260 DEG C in rise, fractionation capital temperature is improved to 180 DEG C or so, by unnecessary ethylene glycol portion Divide and distill;
(2)According to reaction condition, after above fritting reaction terminates, material is imported into terminal polymerization kettle, while adding polyethylene glycol Ether 4000, steps up temperature in the kettle since 235 DEG C, stops heating when interior temperature reaches 265 DEG C, while heating, delays It is slow to step up in kettle vacuum and be finally reached below absolute pressure 133Pa.Because polycondensation reaction belongs to exothermic reaction, and stir Frictional heat is mixed, reaction temperature may proceed to rise.Interior temperature reaches polymerization, this process under the conditions of 275 ± 2 DEG C, power of agitator 10KW Remaining excessive ethylene glycol is further removed, and then obtains the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
(3)Stop stirring, stop vacuumizing, terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is left to 0.2MPa The right side, opens bottom valve, polymer is released in hopper and is cooled to solid material block;
(4)With strong crusher by expect block be broken into diameter less than 3mm it is powdered after, test, measure, pack, Finished product.
The product prepared using above-mentioned technical process, glass transition temperature Tg is 57.3 DEG C, and powder does not stick together, outside product See as yellowish coloured particles, solubility 29g, moisture content 0.21%.
15g products are taken, is together added with 85ml running water and 95 DEG C of stirring 30min is heated in 500ml flasks, whole is molten Solution, no insoluble matter, solution clarifies saturating good brightness, and solution PH is 6.Gained polyester liquid(About 15%wt)Viscosity(25℃)For 6 ± 1mPa.S, 15% solution viscosity(95℃)For 2 ± 0.5mPa.S, the mass percent dissolved is tiled for 15% pulp solution On PE films, serous coat is produced in design temperature is 80 DEG C of drying box, serous coat thickness about 0.5mm, the long 10cm produced is wide About 5cm, is made the elastic strong, good film-forming property of serous coat after serous coat, is soaked in non-whitening in 60 DEG C of hot water, pliability is strong, not tacky.
Embodiment 3:
Component includes:
Waste and old Pillar recovery plastics 825kg(Within moisture content 6%),
Ethylene glycol 300kg(Excessive more than 160%),
M-phthalic acid 40kg,
Sodium Dimethyl Isophthalate-5-sulfonate 125kg,
2- methyl isophthalic acids, 3 propane diols 60kg,
Anhydrous sodium acetate 1kg,
Sb2O330g,
Calcium acetate 500g.
Preparation method:
(1)Fragment is made in waste and old Pillar recovery plastics, in proportion by waste and old Pillar recovery plastic flakes, ethylene glycol, Rutgers -5- sodium sulfonates, M-phthalic acid, 2- methyl isophthalic acids, 3 propane diols, Sb2O3, calcium acetate, anhydrous sodium acetate mix Put into after conjunction in fritting kettle, the heating of static normal pressure, this process fritting kettle fractionation capital temperature incipient stage control 130 DEG C with Under, between preferably 105 DEG C ± 3 DEG C, when temperature reaches 235 DEG C ± 5 DEG C in reaction, material is melted completely, distillates moisture or methanol When about reaching the 90~100% of theoretical quantity of distillate, early stage reaction completion is can determine whether, this process is substantially carried out alcoholysis, ester exchange, ester Change reaction;Further temperature arrives 250-260 DEG C in rise, fractionation capital temperature is improved to 180 DEG C or so, by unnecessary ethylene glycol moieties Distill;
(2)According to reaction condition, after above fritting reaction terminates, material is imported into terminal polymerization kettle, progressively carried since 235 DEG C High temperature in the kettle, stops heating when interior temperature reaches 265 DEG C, while heating, slowly steps up in kettle vacuum and most Below absolute pressure 133Pa is reached eventually.Because polycondensation reaction belongs to exothermic reaction, and agitating friction heat, reaction temperature can be after Height of continuing rising.Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10KW, and this process is further by remaining excessive ethylene glycol Removing, and then obtain the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
(3)Stop stirring, stop vacuumizing, terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is left to 0.2MPa The right side, opens bottom valve, polymer is released in hopper and is cooled to solid material block;
(4)With strong crusher by expect block be broken into diameter less than 3mm it is powdered after, test, measure, pack, Finished product.
The product prepared using above-mentioned technical process, glass transition temperature Tg is 59.1 DEG C, and powder does not stick together, outside product See as yellowish coloured particles, solubility 26g, moisture content 0.16%.
15g products are taken, is together added with 85ml running water and 95 DEG C of stirring 30min is heated in 500ml flasks, whole is molten Solution, no insoluble matter, solution clarifies saturating good brightness, and solution PH is 6.Gained polyester liquid(About 15%wt)Viscosity(25℃)For 6 ± 1mPa.S, 15% solution viscosity(95℃)For 2 ± 0.5mPa.S, the mass percent dissolved is tiled for 15% pulp solution On PE films, serous coat is produced in design temperature is 80 DEG C of drying box, serous coat thickness about 0. 5mm, the long 10cm produced, Width about 5cm, is made the elastic strong, good film-forming property of serous coat after serous coat, is soaked in 60 DEG C of hot water and turns white slightly, pliability is strong, does not send out It is viscous.
Embodiment 4:
Component includes:
Waste and old Pillar recovery plastics 825kg(Within moisture content 6%),
Ethylene glycol 280kg(Excessive more than 130%),
M-phthalic acid 50kg,
5-sodium sulfo isophthalate 125kg,
2- methyl isophthalic acids, 3 propane diols 60kg,
Sb2O330g,
Sodium acetate trihydrate 500g,
Diglycol 50kg.
Preparation method:
(1)Fragment is made in waste and old Pillar recovery plastics, in proportion by waste and old Pillar recovery plastic flakes, ethylene glycol, Phthalic acid -5- sodium sulfonates, M-phthalic acid, 2- methyl isophthalic acids, 3 propane diols, diglycol, Sb2O3, Sodium acetate trihydrate mix Put into after conjunction in fritting kettle, the heating of static normal pressure, this process fritting kettle fractionation capital temperature incipient stage control 130 DEG C with Under, between preferably 105 DEG C ± 3 DEG C, when temperature reaches 235 DEG C ± 5 DEG C in reaction, material is melted completely, distillates moisture or methanol When about reaching the 90~100% of theoretical quantity of distillate, early stage reaction completion is can determine whether, this process is substantially carried out alcoholysis, ester exchange, ester Change reaction;Further temperature arrives 250-260 DEG C in rise, fractionation capital temperature is improved to 180 DEG C or so, by unnecessary ethylene glycol moieties Distill;
(2)According to reaction condition, after above fritting reaction terminates, material is imported into terminal polymerization kettle, progressively carried since 235 DEG C High temperature in the kettle, stops heating when interior temperature reaches 265 DEG C, while heating, slowly steps up in kettle vacuum and most Below absolute pressure 133Pa is reached eventually.Because polycondensation reaction belongs to exothermic reaction, and agitating friction heat, reaction temperature can be after Height of continuing rising.Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10KW, and this process is further by remaining excessive ethylene glycol Removing, and then obtain the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
(3)Stop stirring, stop vacuumizing, terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is left to 0.2MPa The right side, opens bottom valve, polymer is released in hopper and is cooled to solid material block;
(4)With strong crusher by expect block be broken into diameter less than 3mm it is powdered after, test, measure, pack, Finished product.
The product prepared using above-mentioned technical process, glass transition temperature Tg is 56.7 DEG C, and powder does not stick together, outside product See as yellowish coloured particles, solubility 28g, moisture content 0.19%.
15g products are taken, is together added with 85ml running water and 95 DEG C of stirring 30min is heated in 500ml flasks, whole is molten Solution, no insoluble matter, solution clarifies saturating good brightness, and solution PH is 6.Gained polyester liquid(About 15%wt)Viscosity(25℃)For 6 ± 1mPa.S, 15% solution viscosity(95℃)For 2 ± 0.5mPa.S, the mass percent dissolved is tiled for 15% pulp solution On PE films, serous coat is produced in design temperature is 80 DEG C of drying box, serous coat thickness about 0. 5mm, the long 10cm produced, Width about 5cm, is made the elastic strong, good film-forming property of serous coat after serous coat, is soaked in 60 DEG C of hot water and turns white slightly, pliability is strong, does not send out It is viscous.
Embodiment 5:
Component includes:
Waste and old Pillar recovery plastics 825kg(Within moisture content 6%),
Ethylene glycol 280kg(Excessive more than 130%),
M-phthalic acid 50kg,
Sodium Dimethyl Isophthalate-5-sulfonate 125kg,
2- methyl isophthalic acids, 3 propane diols 60kg,
Antimony glycol 60g,
Sodium acetate trihydrate 500g,
Zinc acetate 600g,
Diglycol 50kg.
Preparation method:
(1)Fragment is made in waste and old Pillar recovery plastics, in proportion by waste and old Pillar recovery plastic flakes, ethylene glycol, Rutgers -5- sodium sulfonates, M-phthalic acid, 2- methyl isophthalic acids, 3 propane diols, diglycol, antimony glycol, vinegar Put into after sour zinc, Sodium acetate trihydrate mixing in fritting kettle, static normal pressure heating, this process fritting kettle fractionation capital temperature starts rank Section control is below 130 DEG C, between preferably 105 DEG C ± 3 DEG C, and when temperature reaches 235 DEG C ± 5 DEG C in reaction, material is melted completely, When distillating moisture or methanol and about reaching the 90~100% of theoretical quantity of distillate, early stage reaction completion is can determine whether, this process is substantially carried out Alcoholysis, ester exchange, esterification;Further temperature arrives 250-260 DEG C in rise, improves fractionation capital temperature to 180 DEG C or so, will be many Remaining ethylene glycol moieties are distilled;
(2)According to reaction condition, after above fritting reaction terminates, material is imported into terminal polymerization kettle, progressively carried since 235 DEG C High temperature in the kettle, stops heating when interior temperature reaches 265 DEG C, while heating, slowly steps up in kettle vacuum and most Below absolute pressure 133Pa is reached eventually.Because polycondensation reaction belongs to exothermic reaction, and agitating friction heat, reaction temperature can be after Height of continuing rising.Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10KW, and this process is further by remaining excessive ethylene glycol Removing, and then obtain the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
(3)Stop stirring, stop vacuumizing, terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is left to 0.2MPa The right side, opens bottom valve, polymer is released in hopper and is cooled to solid material block;
(4)With strong crusher by expect block be broken into diameter less than 3mm it is powdered after, test, measure, pack, Finished product.
The product prepared using above-mentioned technical process, glass transition temperature Tg is 58.5 DEG C, and powder does not stick together, outside product See as yellowish coloured particles, solubility 29g, moisture content 0.16%.
15g products are taken, is together added with 85ml running water and 95 DEG C of stirring 30min is heated in 500ml flasks, whole is molten Solution, no insoluble matter, solution clarifies saturating good brightness, and solution PH is 6.Gained polyester liquid(About 15%wt)Viscosity(25℃)For 6 ± 1mPa.S, 15% solution viscosity(95℃)For 2 ± 0.5mPa.S, the mass percent dissolved is tiled for 15% pulp solution On PE films, serous coat is produced in design temperature is 80 DEG C of drying box, serous coat thickness about 0. 5mm, the long 10cm produced, Width about 5cm, is made the elastic strong, good film-forming property of serous coat after serous coat, is soaked in 60 DEG C of hot water and turns white slightly, pliability is strong, does not send out It is viscous.
Embodiment 6:
Component includes:
Waste and old Pillar recovery plastics 825kg(Within moisture content 6%),
Ethylene glycol 280kg(Excessive more than 130%),
M-phthalic acid 50kg,
M-phthalic acid binaryglycol ester -5- sodium sulfonate 125kg,
2- methyl isophthalic acids, 3 propane diols 60kg,
Antimony glycol 60g,
Sodium acetate trihydrate 500g,
Zinc acetate 600g,
Diglycol 50kg.
Preparation method:
(1)Fragment is made in waste and old Pillar recovery plastics, in proportion by waste and old Pillar recovery plastic flakes, ethylene glycol, Phthalic acid binaryglycol ester -5- sodium sulfonates, M-phthalic acid, 2- methyl isophthalic acids, 3 propane diols, diglycol, ethylene glycol Put into after antimony, zinc acetate, Sodium acetate trihydrate mixing in fritting kettle, static normal pressure heating, this process fritting kettle fractionation capital temperature Incipient stage is controlled below 130 DEG C, between preferably 105 DEG C ± 3 DEG C, and when temperature reaches 235 DEG C ± 5 DEG C in reaction, material is complete Full-fusing, when distillating moisture or methanol and about reaching the 90~100% of theoretical quantity of distillate, can determine whether early stage reaction completion, this process master Carry out alcoholysis, ester exchange, esterification;Further temperature arrives 250-260 DEG C in rise, improves fractionation capital temperature to 180 DEG C of left sides The right side, unnecessary ethylene glycol moieties are distilled;
(2)According to reaction condition, after above fritting reaction terminates, material is imported into terminal polymerization kettle, progressively carried since 235 DEG C High temperature in the kettle, stops heating when interior temperature reaches 265 DEG C, while heating, slowly steps up in kettle vacuum and most Below absolute pressure 133Pa is reached eventually.Because polycondensation reaction belongs to exothermic reaction, and agitating friction heat, reaction temperature can be after Height of continuing rising.Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10KW, and this process is further by remaining excessive ethylene glycol Removing, and then obtain the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
(3)Stop stirring, stop vacuumizing, terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is left to 0.2MPa The right side, opens bottom valve, polymer is released in hopper and is cooled to solid material block;
(4)With strong crusher by expect block be broken into diameter less than 3mm it is powdered after, test, measure, pack, Finished product.
The product prepared using above-mentioned technical process, glass transition temperature Tg is 58.5 DEG C, and powder does not stick together, outside product See as yellowish coloured particles, solubility 29g, moisture content 0.16%.
15g products are taken, is together added with 85ml running water and 95 DEG C of stirring 30min is heated in 500ml flasks, whole is molten Solution, no insoluble matter, solution clarifies saturating good brightness, and solution PH is 6.Gained polyester liquid(About 15%wt)Viscosity(25℃)For 6 ± 1mPa.S, 15% solution viscosity(95℃)For 2 ± 0.5mPa.S, the mass percent dissolved is tiled for 15% pulp solution On PE films, serous coat is produced in design temperature is 80 DEG C of drying box, serous coat thickness about 0. 5mm, the long 10cm produced, Width about 5cm, is made the elastic strong, good film-forming property of serous coat after serous coat, is soaked in 60 DEG C of hot water and turns white slightly, pliability is strong, does not send out It is viscous.
FDY fiber is to use filament of synthetic fibre made from the step of spin-drawing one, fiber abundant orientation stretching sizing, It is used directly for textile process.Feature:The smooth softness of feel, twists with the fingers point less, yarn, and cohesive force is small between monofilament, is similar to put down Row state, gloss is dazzle the eyes, and is a kind of yield maximum in polyester fiber, is often used in weaving silk-like fabric.According to This feature, in order to avoid yarn breakage causes parking in weaving process, starching makes obvolvent mutually between yarn monofilament, according to " phase Patibhaga-nimitta is molten " principle, can reach more preferable cohesive force with polyester material.Other water-jet loom completes wefting insertion by water stream, Water stream can cause the organizine and Fabric wettability of shed open near region, if slurry is not water-fast or moisture absorption is glued again, will result in the fabric flaw Defect or degradation, slurry synthesized by the present invention can perfection can be thorough when water-fast heatproof, desizing when good water solubility, weaving when reaching with slurry The requirement of bottom desizing.
The present invention key point be:1), using Pillar recovery prepare FDY filament starching water-jet weaving water-soluble environment protective gather Ester slurry;2), alcoholysis, ester exchange, the step of esterification one complete;3), using other dihydric alcohols, reach FDY starchings, weave, move back Contaminate links particular/special requirement.
The present invention prepares FDY filament slurry using Pillar recovery one-step method, and while cost is reduced, production efficiency is also bright It is aobvious to improve.

Claims (10)

1. a kind of FDY filament starching water-jet weaving water-soluble polyurethane, it is characterised in that:It is by Pillar recovery, accounts for recovery Ethylene glycol of the weight polyester than 5~10% and following components
A, account for the M-phthalic acid -5- sulfonate of Pillar recovery weight than 10~20% or derivatives thereof,
B, account for M-phthalic acid of the Pillar recovery weight than 3~15%,
C, account for other dihydric alcohols of the Pillar recovery weight than 5~10%, other dihydric alcohols are 2- methyl isophthalic acids, 3 propane diols and/or 2, 2- dimethyl -1,3 propane diols,
D, account for catalyst of the Pillar recovery weight than 0.03~0.15%,
E, account for inorganic assistant of the Pillar recovery weight than 0.02~0.1%,
F, the polyethers for accounting for weight average molecular weight 600~10000 of the Pillar recovery weight than 0~5%,
Through alcoholysis, copolymerization, cooling, broken it is made;
Alcoholysis includes Pillar recovery fragment is made, in proportion by Pillar recovery fragment, ethylene glycol, M-phthalic acid -5- sulfonic acid Put into after salt or derivatives thereof, M-phthalic acid, other dihydric alcohols, catalyst and inorganic assistant mixing in fritting kettle, it is static Normal pressure heats up, and the fractionation capital temperature incipient stage control of this process fritting kettle is below 130 DEG C, when temperature reaches 235 DEG C ± 5 in reaction DEG C, material is melted completely, when distillating moisture and reaching the 90~100% of theoretical quantity of distillate, and further temperature arrives 250-260 DEG C in rise, Fractionation capital temperature is improved to 180 DEG C, unnecessary ethylene glycol moieties are distilled;
Copolymerization includes after above fritting reaction terminates, material being imported into terminal polymerization kettle, while adding polyethers, since 235 DEG C progressively Temperature in the kettle is improved, stops heating when interior temperature reaches 265 DEG C, while heating, vacuum is slowly stepped up in kettle simultaneously It is finally reached below absolute pressure 133Pa;Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10kW, and this process will be surplus Remaining excessive ethylene glycol is further removed, and then obtains the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
Cooling includes stopping stirring, stops vacuumizing, and terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is to 0.2MPa, Bottom valve is opened, polymer is released in hopper and is cooled to solid material block;
It is broken powdered including that will expect that block is crushed with strong crusher.
2. a kind of FDY filament starching water-jet weaving water-soluble polyurethane according to claim 1, it is characterised in that: Described M-phthalic acid -5- sulfonate or derivatives thereof is selected from M-phthalic acid -5- sodium sulfonates, M-phthalic acid diformazan Ester -5- sodium sulfonates or M-phthalic acid -5- sodium sulfonate glycol esters.
3. a kind of FDY filament starching water-jet weaving water-soluble polyurethane according to claim 1 or 2, its feature exists In:Removed in described c components outside 2- methyl isophthalic acids, 3 propane diols and/or 2,2- dimethyl -1,3 propane diols and be additionally added a contracting diethyl Glycol.
4. a kind of FDY filament starching water-jet weaving water-soluble polyurethane according to claim 1 or 2, its feature exists In:Described catalyst includes polyester catalyst and/or ester exchange catalyst, and polyester catalyst is selected from antimony oxide or second two Alcohol antimony, ester exchange catalyst is selected from zinc acetate or calcium acetate;Described inorganic assistant uses anti-ether agent, and described anti-ether agent is selected from Anhydrous sodium acetate or Sodium acetate trihydrate.
5. a kind of FDY filament starching water-jet weaving water-soluble polyurethane according to claim 1 or 2, its feature exists In:Described polyethers is Macrogol 4000.
6. a kind of method for preparing FDY filament starching water-jet weaving water-soluble polyurethane described in claim 1, its feature exists In including following four step:
(1)Fragment is made in Pillar recovery, in proportion by Pillar recovery fragment, ethylene glycol, M-phthalic acid -5- sulfonate or its Put into after derivative, M-phthalic acid, other dihydric alcohols, catalyst and inorganic assistant mixing in fritting kettle, static normal pressure liter Temperature, the fractionation capital temperature incipient stage control of this process fritting kettle is below 130 DEG C, when temperature reaches 235 DEG C ± 5 DEG C, thing in reaction Material melting completely, when distillating moisture and reaching the 90~100% of theoretical quantity of distillate, can determine whether early stage reaction completion, this process is mainly entered Row alcoholysis, ester exchange, esterification;Further temperature arrives 250-260 DEG C in rise, improves fractionation capital temperature to 180 DEG C, will be unnecessary Ethylene glycol moieties distill;
(2)According to reaction condition, after above fritting reaction terminates, material is imported into terminal polymerization kettle, while polyethers is added, from 235 DEG C Start to step up temperature in the kettle, stop heating when interior temperature reaches 265 DEG C, while heating, slowly step up in kettle Vacuum is simultaneously finally reached below absolute pressure 133Pa;Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10kW, this Process further removes remaining excessive ethylene glycol, and then obtains the water-soluble polyurethane of FDY filament starching water-jet weaving Melt;
(3)Stop stirring, stop vacuumizing, terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is to 0.2MPa, is opened Bottom valve, polymer is released in hopper and is cooled to solid material block;
(4)With strong crusher will expect block crush it is powdered after, test, measure, pack, finished product.
7. one kind according to claim 6 prepares FDY filament starching water-jet weaving water-soluble polyester described in claim 1 The method of slurry, it is characterised in that:Described(1)M-phthalic acid -5- sulfonate described in step or derivatives thereof is selected From M-phthalic acid -5- sodium sulfonates, DMIP -5- sodium sulfonates or M-phthalic acid -5- sodium sulfonate ethylene glycol Ester;Removed in described c components outside 2- methyl isophthalic acids, 3 propane diols and/or 2,2- dimethyl -1,3 propane diols and be additionally added a contracting diethyl Glycol;Described catalyst includes polymerization catalyst and/or ester exchange catalyst, and polymerization catalyst is selected from antimony oxide or second Glycol antimony, ester exchange catalyst is selected from zinc acetate or calcium acetate;Described inorganic assistant is anti-ether agent, and described anti-ether agent is used Anhydrous sodium acetate or Sodium acetate trihydrate;The(2)Polyethers described in step is selected from polyethylene glycol.
8. a kind of FDY filament starching water-jet weaving water-soluble polyurethane, it is characterised in that:The water-soluble polyurethane is By waste and old Pillar recovery plastics 825kg, ethylene glycol 300kg, Sodium Dimethyl Isophthalate-5-sulfonate 150kg, M-phthalic acid The propane diols 50kg of 50kg, 2,2- dimethyl -1,3, Macrogol 4000 25kg, Sodium acetate trihydrate 1kg, Sb2O3150g, acetic acid Calcium 500g, through alcoholysis, copolymerization, cooling, broken is made;
Alcoholysis includes Pillar recovery plastics fragment is made, in proportion by Pillar recovery plastic flakes, ethylene glycol, M-phthalic acid Dimethyl ester -5- sodium sulfonates, M-phthalic acid, 2,2- dimethyl -1,3 propane diols, Sb2O3, calcium acetate, Sodium acetate trihydrate mixing after Put into fritting kettle, static normal pressure heating, this process fritting kettle fractionation capital temperature incipient stage is controlled below 130 DEG C, when Temperature reaches 235 DEG C ± 5 DEG C in reaction, and material is melted completely, when distillating moisture and reaching the 90~100% of theoretical quantity of distillate, further Temperature arrives 250-260 DEG C in rise, improves fractionation capital temperature to 180 DEG C, unnecessary ethylene glycol moieties are distilled;
After copolymerization terminates including above fritting reaction, material is imported into terminal polymerization kettle, while Macrogol 4000 is added, from 235 DEG C Start to step up temperature in the kettle, stop heating when interior temperature reaches 265 DEG C, while heating, slowly step up in kettle Vacuum is simultaneously finally reached below absolute pressure 133Pa;Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10kW, this Process further removes remaining excessive ethylene glycol, and then obtains the water-soluble polyurethane of FDY filament starching water-jet weaving Melt;
Cooling includes stopping stirring, stops vacuumizing, and terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is to 0.2MPa, Bottom valve is opened, polymer is released in hopper and is cooled to solid material block;
It is broken powdered including that will expect that block is crushed with strong crusher.
9. a kind of FDY filament starching water-jet weaving water-soluble polyurethane, it is characterised in that:The water-soluble polyurethane is By waste and old Pillar recovery plastics 825kg, ethylene glycol 300kg, Sodium Dimethyl Isophthalate-5-sulfonate 125kg, M-phthalic acid 40kg, 2- methyl isophthalic acid, 3 propane diols 60kg, anhydrous sodium acetate 1kg, Sb2O3 30g, calcium acetate 500g, through alcoholysis, copolymerization, cooling, It is broken to be made;
Alcoholysis include fragment is made in waste and old Pillar recovery plastics, in proportion by waste and old Pillar recovery plastic flakes, ethylene glycol, Rutgers -5- sodium sulfonates, M-phthalic acid, 2- methyl isophthalic acids, 3 propane diols, Sb2O3, calcium acetate, anhydrous sodium acetate mix Put into after conjunction in fritting kettle, the heating of static normal pressure, this process fritting kettle fractionation capital temperature incipient stage control 130 DEG C with Under, when temperature reaches 235 DEG C ± 5 DEG C in reaction, material is melted completely, when distillating moisture and reaching the 90~100% of theoretical quantity of distillate, Further temperature arrives 250-260 DEG C in rise, improves fractionation capital temperature to 180 DEG C, unnecessary ethylene glycol moieties are distilled;
Copolymerization includes after above fritting reaction terminates, material being imported into terminal polymerization kettle, temperature in the kettle is stepped up since 235 DEG C, Stop heating when interior temperature reaches 265 DEG C, while heating, slowly step up in kettle vacuum and be finally reached absolute pressure Below power 133Pa;Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10kW, and this process is by remaining excessive ethylene glycol Further removing, and then obtain the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
Cooling includes stopping stirring, stops vacuumizing, and terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is to 0.2MPa, Bottom valve is opened, polymer is released in hopper and is cooled to solid material block;
It is broken powdered including that will expect that block is crushed with strong crusher.
10. a kind of FDY filament starching water-jet weaving water-soluble polyurethane, it is characterised in that:The water-soluble polyurethane It is by waste and old Pillar recovery plastics 825kg, ethylene glycol 280kg, Sodium Dimethyl Isophthalate-5-sulfonate 125kg, isophthalic diformazan Sour 50kg, 2- methyl isophthalic acid, 3 propane diols 60kg, antimony glycol 60g, zinc acetate 600g, Sodium acetate trihydrate 500g, a contracting diethyl two Alcohol 50kg, through alcoholysis, copolymerization, cooling, broken is made;
Alcoholysis include fragment is made in waste and old Pillar recovery plastics, in proportion by waste and old Pillar recovery plastic flakes, ethylene glycol, Rutgers -5- sodium sulfonates, M-phthalic acid, 2- methyl isophthalic acids, 3 propane diols, diglycol, antimony glycol, vinegar Put into after sour zinc, Sodium acetate trihydrate mixing in fritting kettle, static normal pressure heating, this process fritting kettle fractionation capital temperature starts rank Section control is below 130 DEG C, and when temperature reaches 235 DEG C ± 5 DEG C in reaction, material is melted completely, is distillated moisture and is reached that theory is distillated Amount 90~100% when, further rise in temperature arrive 250-260 DEG C, improve fractionation capital temperature to 180 DEG C, by unnecessary ethylene glycol Part is distilled;
Copolymerization includes after above fritting reaction terminates, material being imported into terminal polymerization kettle, temperature in the kettle is stepped up since 235 DEG C, Stop heating when interior temperature reaches 265 DEG C, while heating, slowly step up in kettle vacuum and be finally reached absolute pressure Below power 133Pa;Interior temperature reaches polymerization under the conditions of 275 ± 2 DEG C, power of agitator 10kW, and this process is by remaining excessive ethylene glycol Further removing, and then obtain the water-soluble polyurethane melt of FDY filament starching water-jet weaving;
Cooling includes stopping stirring, stops vacuumizing, and terminal polymerization kettle is carried out releasing vacuum with high pure nitrogen and pressurising is to 0.2MPa, Bottom valve is opened, polymer is released in hopper and is cooled to solid material block;
It is broken powdered including that will expect that block is crushed with strong crusher.
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