CN104988689B - Overflow dyeing method annular cloth obtained through adopting same - Google Patents
Overflow dyeing method annular cloth obtained through adopting same Download PDFInfo
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- CN104988689B CN104988689B CN201510461093.2A CN201510461093A CN104988689B CN 104988689 B CN104988689 B CN 104988689B CN 201510461093 A CN201510461093 A CN 201510461093A CN 104988689 B CN104988689 B CN 104988689B
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Abstract
The invention relates to an overflow dyeing method and annular cloth obtained through adopting the same and belongs to the textile dyeing technical field. The overflow dyeing method comprises the steps of cloth preparation and dyeing. The cloth preparation step further includes the following steps that: cloth ends of at least two pieces of cloth are fixed together, so that a head end portion can be formed; the head end portion is arranged in an overflow dyeing machine through the window of the overflow dyeing machine; the head end portion flows towards the bottom of the overflow dyeing machine along a pipeline after passing through a cloth lifting roller; the head end portion is taken out; the tail of one piece of cloth which has the largest length in the at least two pieces of cloth is fixed to the head end portion, so that annular cloth can be formed. The dyeing step further includes the step that the overflow dyeing machine is made to operate to drive the annular cloth to rotate circularly in the overflow dyeing machine, so that the annular cloth can be dyed. With the above overflow dyeing method of the invention adopted, simultaneous dyeing of a plurality of pieces of cloth in the same pipe of the dyeing machine can be realized, and therefore, per-unit output can be improved, and per-unit energy consumption and per-unit cost can be decreased.
Description
Technical field
The present invention relates to dope dyeing technology, more particularly to a kind of overflow dyeing method and ring-type cloth used.
Background technology
In routine techniquess, during with overflow dyeing machine to textile dyeing, wash water, can only the leftover of bolt of cloth of a cloth be connected with cloth tail,
Form one complete " ring " operating in staining machine circulation.The disposable volume of production of staining machine is less, so as to yield in unit time
Relatively low, specific energy consumption is higher, unit cost is higher.Especially for frivolous fabric, on the premise of cloth quality is ensured, gently
Flimsy material is unable to reach the fully loaded of machine, therefore this kind of fabric high energy consumption, and the problem of high cost is particularly evident.
The content of the invention
Based on this, it is necessary to for the problems referred to above, there is provided a kind of overflow dyeing method, using the method, it is possible to increase single
Position yield, reduction specific energy consumption and unit cost.
A kind of overflow dyeing method, comprises the following steps：
Standby cloth：The leftover of bolt of cloth of at least two cloth is fixed together, cephalic par is formed, and by cephalic par Jing overflow dyeings
The window of machine is put in overflow dyeing machine, and the cephalic par flows into overflow dyeing motor spindle through carrying cloth rewinder roll tailing edge pipeline, further takes out
The cephalic par, the cloth tail of a cloth most long at least two cloth is fixed with the cephalic par, forms ring-type cloth；
Dyeing：Overflow dyeing machine is run, drives the ring-type cloth to rotate in overflow dyeing machine interior circulation, contaminated
Color.
Above-mentioned overflow dyeing method, by a headtotail at least two cloth, forms complete " ring " shape
Structure, then (i.e. cephalic par) is fixed at the headtotail of the cloth by one of other cloth, due in overflow dyeing machine
Inside there is a cloth to define complete circulus, therefore with the flowing of liquid in overflow dyeing machine, and can dye
Machine interior circulation operates and drives remaining cloth to operate in staining machine interior circulation, it is achieved thereby that a plurality of cloth is while dyeing, wash water
Purpose, and then specific yield can be improved, specific energy consumption and unit cost is reduced.
Wherein in one embodiment, at least two cloth, the only leftover of bolt of cloth of a cloth and cloth tail connects fixation,
The cloth tail of remaining cloth is free state.Such as the cloth tail of remaining cloth and ring-type cloth are fixed, then may in dyeing course
Because the retraction degree of different cloth is different, cause the problems such as producing wrinkle and dye inequality.Therefore, only a cloth is set to
Headtotail cyclization, can avoid because different cloth bounce back harmful effect that is different and producing in dyeing course.
Wherein in one embodiment, the cloth is two.By simultaneously the cloth of dyeing is set to two in the colouring method
Bar, both can guarantee that with preferable Color, specific yield can be increased again, with preferable production effect.
Wherein in one embodiment, in the standby cloth step, the mode of the fixation is sewing or knotting.
Wherein in one embodiment, in the staining procedure, when the grammes per square metre of ring-type cloth is less than 250 grams/m.Often
Rule mode is on the premise of quality is ensured, it is impossible to fully loaded up to machine, can be reached using above-mentioned overflow dyeing method fully loaded, and protects
Demonstrate,prove the Color of a plurality of cloth.
Wherein in one embodiment, the technological parameter of the overflow dyeing machine operation is：Pump speed be 1000-1200 turn/
Minute, the rotating speed for carrying cloth rewinder roll is 140-230 m/min, and nozzle number is 1-2 shelves.The parameter that overflow dyeing machine runs is limited to
In above range, it is ensured that cloth can run smooth in cylinder, it is to avoid the problems such as knotting, dyeing inequality occur.
The invention also discloses a kind of ring-type cloth for above-mentioned overflow dyeing method, including at least two cloth, institute
The leftover of bolt of cloth for stating at least two cloth is fixed together, and forms cephalic par, and the cloth tail and the head of a wherein most long cloth
End is fixed, and forms ring-type.
The ring-type cloth is used in above-mentioned overflow dyeing method, is contaminated in overflow using the cloth for wherein forming circulus
Color machine interior circulation operates, and the one-way circulation operating in the overflow dyeing machine of remaining a plurality of cloth is driven, it is achieved thereby that a plurality of cloth
The purpose of simultaneously dyeing.
Wherein in one embodiment, at least two cloth, only the leftover of bolt of cloth of a cloth and cloth tail connect solid
Fixed, the cloth tail of remaining cloth is free state.Above-mentioned design can be avoided because different cloth bounce back difference in dyeing course
And the harmful effect for producing.
Wherein in one embodiment, the ring-type cloth is made up of two cloth.So that it is guaranteed that in dyeing course, both
Can guarantee that with preferable Color, specific yield can be increased again, with preferable production effect.
Compared with prior art, the invention has the advantages that：
A kind of overflow dyeing method of the present invention, for simultaneously to a plurality of piece dyeing, by by a plurality of cloth
Bar headtotail, forms complete " ring " shape structure, then the phase end to end for being fixed on the cloth by of other cloth
Place is met, due to there is a cloth to define complete circulus in overflow dyeing machine, therefore can be with overflow dyeing machine
The flowing of interior liquid, and operate in staining machine interior circulation and drive remaining cloth to operate in staining machine interior circulation, it is achieved thereby that
In the same pipe of staining machine a plurality of cloth dye simultaneously, the purpose of wash water, and then specific yield can be improved, specific energy consumption is reduced
And unit cost.
A kind of ring-type cloth for above-mentioned overflow dyeing method of the present invention, a plurality of cloth is fixed together, wherein
Most long cloth is end-to-end to form ring-type, it is possible to achieve a plurality of cloth is dyeed simultaneously, the purpose of wash water, and then can improve list
Position yield, reduction specific energy consumption and unit cost.
Description of the drawings
Cloth and staining machine cooperation schematic diagram when Fig. 1 is overflow dyeing in embodiment 1；
Fig. 2 is cloth and staining machine cooperation schematic diagram when conventional outflow is dyeed in comparative example 1.
Wherein：100. cloth；110. cephalic par；210. window；220. carry cloth rewinder roll.
Specific embodiment
With reference to embodiments with accompanying drawing the present invention will be further explained explanation, but any is not caused to the present invention
Limit.
Embodiment 1
A kind of overflow dyeing method, is carried out by taking a pipe type (production of BRAZZOLI companies) of inoflow types as an example
Illustrate, comprise the following steps：
First, standby cloth.
The leftover of bolt of cloth of two cloth 100 is fixed together in the way of sewing, cephalic par 110 is formed, and by the cephalic par
The window 210 of 110 Jing overflow dyeing machines is put in overflow dyeing machine, and the cephalic par overflows through carrying the tailing edge pipeline of cloth rewinder roll 220 and flowing into
Stream dyeing motor spindle, further takes out the cephalic par 110, by the cloth tail and the cephalic par of a cloth longer in this two cloth
It is stitched together, ring-type cloth is formed, and the cloth tail of a cloth shorter in this two cloth is not fixed, as shown in Figure 1.
2nd, dye.
Run overflow dyeing machine, drive forms a cloth of ring-type and rotates in overflow dyeing machine interior circulation, and
Another cloth that drive is depended on the ring-type cloth is also rotated in overflow dyeing machine interior circulation, is realized and is followed in same pipe
Ring operates, while the purpose for being dyeed.
Parameter during above-mentioned overflow dyeing is as follows：
The overflow dyeing parameter of table 1.
| Grammes per square metre (gram/m) | Pump speed (Rpm) | Carry cloth rewinder roll rotating speed (m/min) | Nozzle class |
| <250 | 1100 | 140～230 | 2 |
Embodiment 2
A kind of overflow dyeing method, essentially identical with the method for embodiment 1, difference is using following dyeing ginseng
Number.
The overflow dyeing parameter of table 2.
| Grammes per square metre (gram/m) | Pump speed (Rpm) | Carry cloth rewinder roll rotating speed (m/min) | Nozzle class |
| <250 | 1200～1300 | 160-300 | 3 |
Comparative example 1
A kind of overflow dyeing method, is conventional overflow dyeing method, as shown in Fig. 2 having a head i.e. in staining machine
The connected ring-type cloth of tail, in the method that overflow dyeing machine interior circulation is rotated, is dyeed using following dyeing parameter.
The overflow dyeing parameter of table 3.
| Grammes per square metre (gram/m) | Pump speed (Rpm) | Carry cloth rewinder roll rotating speed (m/min) | Nozzle class |
| <250 | 1200～1300 | 160-300 | 3 |
Experimental example
Using above-described embodiment and the method for comparative example, and tested and produced with identical dyeing condition, it is right
The staining conditions and prouctiveness of cloth fabric are evaluated, as a result as shown in the table.
The Color evaluation result of table 4.
Wherein, color unsuccessfully refers to that the color of cloth after dyeing is unqualified, and coloration compliance rate is accounted for for the cylinder number of coloration compliance
The ratio of total color jar number.Dyeing flower refers to that the inhomogenous situation of dyeing occurs in cloth cover after dyeing, and cloth cover qualification rate is to inspect cloth cover
The qualified cylinder number of effect accounts for the ratio of total color jar number.
As can be seen from the above table, using the overflow dyeing method of the present invention, a plurality of cloth can be dyeed simultaneously,
Specific yield is not only increased, and Eligibility Rate of Dye and cloth cover qualification rate are preferable, and quality can be guaranteed.
Also, the overflow dyeing method of embodiment 1, as a result of convenient operational factor, it is ensured that cloth energy
Run in cylinder smooth, it is to avoid the problems such as knotting, dyeing inequality occur, further increase cloth cover qualification rate.
The prouctiveness evaluation result of table 5.
As can be seen from the above table, using the overflow dyeing method of the present invention, a plurality of cloth can be dyeed simultaneously,
Specific yield is not only increased, and reduces specific energy consumption, greatly reduce production cost
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope of this specification record is all considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more concrete and detailed, but and
Can not therefore be construed as limiting the scope of the patent.It should be pointed out that for one of ordinary skill in the art comes
Say, without departing from the inventive concept of the premise, some deformations and improvement can also be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be defined by claims.
Claims (7)
1. a kind of overflow dyeing method, it is characterised in that comprise the following steps：
Standby cloth：The leftover of bolt of cloth of at least two cloth is fixed together, cephalic par is formed, and by cephalic par Jing overflow dyeing machines
Window is put in overflow dyeing machine, and the cephalic par flows into the overflow dyeing motor spindle through carrying cloth rewinder roll tailing edge pipeline, further takes out
The cephalic par, the cloth tail of a cloth most long at least two cloth is fixed with the cephalic par, forms ring-type cloth；
Dyeing：The overflow dyeing machine is run, drives the ring-type cloth to rotate in the overflow dyeing machine interior circulation, contaminated
Color.
2. overflow dyeing method according to claim 1, it is characterised in that at least two cloth, only one cloth
The leftover of bolt of cloth and cloth tail connect fixation, the cloth tail of remaining cloth is free state.
3. overflow dyeing method according to claim 1, it is characterised in that the cloth is two.
4. overflow dyeing method according to claim 1, it is characterised in that in the standby cloth step, the side of the fixation
Formula is for sewing or knots.
5. a kind of ring-type cloth for overflow dyeing method described in any one of claim 1-4, it is characterised in that including at least
Two cloth, the leftover of bolt of cloth of at least two cloth is fixed together, and forms cephalic par, and the cloth of a wherein most long cloth
Tail is fixed with the cephalic par, forms ring-type.
6. ring-type cloth according to claim 5, it is characterised in that at least two cloth, only one cloth
The leftover of bolt of cloth and cloth tail connect fixation, the cloth tail of remaining cloth is free state.
7. ring-type cloth according to claim 5, it is characterised in that the ring-type cloth is made up of two cloth.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510461093.2A CN104988689B (en) | 2015-07-29 | 2015-07-29 | Overflow dyeing method annular cloth obtained through adopting same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510461093.2A CN104988689B (en) | 2015-07-29 | 2015-07-29 | Overflow dyeing method annular cloth obtained through adopting same |
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| CN104988689A CN104988689A (en) | 2015-10-21 |
| CN104988689B true CN104988689B (en) | 2017-04-26 |
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| CN106835741A (en) * | 2017-03-20 | 2017-06-13 | 浙江航民股份有限公司 | A kind of double branch dyeing production technologies of galatea |
| CN110055774A (en) * | 2019-04-15 | 2019-07-26 | 常熟市江南印染有限公司 | A kind of high-efficiency polyester fabric dyeing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2043246U (en) * | 1988-11-09 | 1989-08-23 | 李周生 | Overflow type dyeing machine with normal atmospheric temp. and pressure |
| CN102212944B (en) * | 2011-06-10 | 2012-09-19 | 浙江银河印染有限公司 | Overflow dyeing system of gas flow atomization dyeing machine and water using method thereof |
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