CN104985908A - Composite machine - Google Patents
Composite machine Download PDFInfo
- Publication number
- CN104985908A CN104985908A CN201510410413.1A CN201510410413A CN104985908A CN 104985908 A CN104985908 A CN 104985908A CN 201510410413 A CN201510410413 A CN 201510410413A CN 104985908 A CN104985908 A CN 104985908A
- Authority
- CN
- China
- Prior art keywords
- soft material
- roller
- frame
- hinged
- mill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1027—Pressing using at least one press band
- B32B37/1036—Pressing between one press band and a cylinder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/0015—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
- B32B2038/0028—Stretching, elongating
Landscapes
- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to a composite machine, which comprises a rack, a soft material holding roller, a soft material adjustment assembly, a soft material guiding roller group, a hard material holding roller, a hard material guiding roller group and a heating roller, wherein the soft material holding roller and the hard material holding roller as well as the heating roller are parallel to each other, and are hinged in the rack; the hard material guiding roller group is connected in the rack, and is located between the hard material holding roller and the heating roller; the soft material guiding roller group is connected in the rack, is located between the soft material holding roller and the heating roller and comprises at least a soft material guiding roller hinged on the rack, a gluing screw hinged on the rack and an electronic location finder fixedly connected on the rack; the soft material adjustment assembly is connected in the rack, is located between the soft material holding roller and the soft material guiding roller group; a heating device is arranged inside the hearing roller; the composite machine integrally has the characteristics of high processing efficiency, high degree of adaptability of a soft material and a hard material, low defective index, low manual labor intensity and good operational safety.
Description
Technical field
The present invention relates to compound material process equipment field.
Background technology
At present, the structure of compounding machine of the prior art, mostly as State Bureau is called " a kind of three layers of plastic-aluminum combined equipment and combination process thereof ", application number described in the Chinese patent literature of " 201410284882.9 " in the portion that on September 17th, 2014 announces, completes the bonding of each sheet-shaped material by hot-pressing roller in this case.But, for the compound being similar to " the one hard one soft " bi-material comprised in sole, the both sides of hot-pressing roller often manually need be stood in before hot pressing, enter the processing of hot-pressing roller at soft material before, width, fixed width and gluing are drawn together to soft material, operating procedure is very loaded down with trivial details, and labour intensity is large, inefficiency, potential safety hazard are large.
Summary of the invention
The present invention is directed to above problem, propose a kind of delicate structure, easy to use and automaticity is high, can for the compounding machine of effective compound of " one hard one soft " bi-material.
Technical scheme of the present invention is: described compounding machine comprises frame, the accommodating roller of soft material, soft material adjusting part, soft material guide reel group, the accommodating roller of hard material, hard material guide reel group and warm-up mill, the accommodating roller of described soft material, the accommodating roller of hard material and warm-up mill are parallel to each other and are all hinged in frame, and described hard material guide reel group to be connected in frame and between the accommodating roller of hard material and warm-up mill; Described soft material guide reel group to be connected in frame and between the accommodating roller of soft material and warm-up mill; Described soft material guide reel group comprises at least one soft material guide reel, gluing screw rod and be hinged in frame be hinged in frame and is fixedly connected on electronic positioning unit in frame; Described soft material adjusting part to be connected in frame and between the accommodating roller of soft material and soft material guide reel group; The inside of described warm-up mill is provided with heater.
Described soft material adjusting part comprises pan carriage, two groups of chain gear apparatus, two groups of press nips, support body drive unit and chain sprocket driving devices, the translating rails with the axis parallel of the accommodating roller of soft material is provided with bottom frame, described pan carriage is slidably connected on translating rails, described support body drive unit is connected between pan carriage and frame, makes pan carriage do straight reciprocating motion under the driving of support body drive unit; The both sides being connected to the top of pan carriage of chain gear apparatus symmetry described in two groups and the radial direction along the accommodating roller of soft material are arranged, described chain gear apparatus comprises pair of sprocket, the chain of a ring-type and some needle plates, sprocket wheel described in a pair and the accommodating roller of soft material be arranged in parallel and are all hinged on the top of pan carriage, described chain winding is in pair of sprocket, and some described needle plates are all fixedly connected on the same side of chain and the end face of needle plate sprocket wheel is dorsad provided with some prickers; Described chain sprocket driving device to be fixedly connected in pan carriage and to link with a sprocket wheel, and the sprocket wheel in two groups of chain gear apparatus is connected; The both sides being connected to the top of pan carriage of press nips symmetry described in two groups and paralleling with the axle center of sprocket wheel, described press nips comprises some pinch rollers arranged in the same way, and described pinch roller is hinged on the top of needle plate and the outer face of pinch roller is provided with uniformly some friction column be made up of flexible material;
Described compounding machine also comprises wrinkle resistant assembly, described wrinkle resistant assembly comprises some connection roll and a wrinkle resistant press mold, some connection roll to be hinged in frame and all to parallel with the axle center of warm-up mill, described wrinkle resistant press mold in the form of a ring winding in some connection roll and the middle part of wrinkle resistant press mold be fitted on the surface of warm-up mill.
For problems of the prior art, only width need be drawn together by manually completing between the accommodating roller of soft material and soft material adjusting part adding first man-hour in production process of the present invention, traction between soft material adjusting part and soft material guide reel group, traction between soft material guide reel group and warm-up mill, traction between hard material adjusting part and hard material guide reel group, traction between hard material guide reel group and warm-up mill, the traction of compounding machine and slitting mill, and other and follow-up institute all have equipment automatization to run in steps, there is labour intensity low, security performance is good, the feature that automaticity is high and working (machining) efficiency is high.
In use, be coated with abdomen has the soft material of sizing material with when firmly expecting to run along heating roller surface simultaneously to compounding machine of the present invention, and carries out heat temperature raising by heater to heating roller surface, thus carries out hot gluing process, namely completes the shaping of compound material.For the problem that large, the wrinkling probability of the manual-alignment difficulty of soft or hard material in hot gluing process is large, this case proposes soft material adjusting part and wrinkle resistant assembly has carried out effective solution to the problems referred to above.Have that the fitness that high, the soft material of working (machining) efficiency expects firmly is high, percent defective is low, hand labor intensity is low and the feature of good operation safety on the whole.
Accompanying drawing explanation
Fig. 1 is using state reference diagram of the present invention,
Fig. 2 is the top view of Fig. 1,
Fig. 3 is the stereogram of Fig. 1,
Fig. 4 is that the A-A of Fig. 2 is to sectional view;
Fig. 5 is the using state reference diagram of soft material guide reel group in compounding machine,
Fig. 6 is the stereogram of Fig. 5,
Fig. 7 is the B place partial enlarged drawing of Fig. 6;
Fig. 8 is the structural representation of soft material adjusting part in compounding machine,
Fig. 9 is the top view of Fig. 8,
Figure 10 is the stereogram of Fig. 8,
Figure 11 be the C-C of Fig. 9 to sectional view,
Figure 12 is the D place partial enlarged drawing of Figure 11;
Figure 13 is the structural representation of wrinkle resistant assembly in compounding machine,
Figure 14 is the top view of Figure 13,
Figure 15 is that the E-E of Figure 14 is to sectional view;
In figure, 1 is compounding machine, and 11 is frames, and 110 is translating rails, and 12 is the accommodating rollers of soft material;
13 is soft material adjusting parts, and 131 is pan carriage, and 132 is chain gear apparatus, and 1321 is sprocket wheels, and 1322 is chains, and 1323 is needle plates, and 13230 is prickers, and 133 is press nips, and 1330 is pinch rollers, and 134 is support body drive units, and 135 is chain sprocket driving devices;
14 is soft material guide reel groups, and 141 is that group is rolled in the guiding of soft material, and 142 is gluing screw rods, and 143 is electronic positioning units;
15 is the accommodating rollers of hard material, and 16 is firmly expect that group is rolled in guiding, and 17 is warm-up mills,
18 is wrinkle resistant assemblies, and 181 is connection roll, and 182 is wrinkle resistant press molds.
Detailed description of the invention
The present invention as shown in figures 1-15, described compounding machine 1 comprises frame 11, the accommodating roller of soft material 12, soft material adjusting part 13, soft material guide reel group 14, the accommodating roller 15 of hard material, hard material guide reel group 16 and warm-up mill 17, the accommodating roller of described soft material 12, the accommodating roller 15 of hard material and warm-up mill 17 are parallel to each other and are all hinged in frame 11, and described hard material guide reel 16 groups to be connected in frame 11 and between the accommodating roller 15 of hard material and warm-up mill 17; Thus make firmly to expect in transmitting procedure, keep tight state, hard material guide reel group is that therefore conventional parts repeats no more; Described soft material guide reel group 14 to be connected in frame 11 and between the accommodating roller 12 of soft material and warm-up mill 17, thus makes soft material in transmitting procedure, keep tight state, and hard soft guide reel group is that therefore conventional parts repeats no more; Described soft material guide reel group 14 comprises at least one soft material guide reel 141, be hinged in frame 11 and is hinged on gluing screw rod in frame 11 142 and and is fixedly connected on electronic positioning unit 143 in frame 11; Guarantee the tight state of soft material during use by some soft material guide reels, completed the coating of the sizing material of the bottom surface of soft material by gluing screw rod, before soft material glues together, judged the lateral attitude of soft material by electronic positioning unit; Described soft material adjusting part 13 to be connected in frame 11 and between the accommodating roller of soft material 12 and soft material guide reel group 14;
Described soft material adjusting part 13 comprises pan carriage 131, two groups of chain gear apparatus 132, two groups of press nips 133, support body drive unit 134 and chain sprocket driving devices 135, the translating rails 110 of the axis parallel of the accommodating roller 12 with soft material is provided with bottom frame 11, described pan carriage 131 is slidably connected on translating rails 110, described support body drive unit 134 is connected between pan carriage 131 and frame 11, makes pan carriage 131 do straight reciprocating motion under the driving of support body drive unit 134, like this, once electronic positioning unit monitors soft material produce horizontal skew, namely adjust by the position of support body drive unit to pan carriage, thus soft material is carried out " correction ", the both sides being connected to the top of pan carriage 131 of chain gear apparatus 132 symmetry described in two groups, and arrange along the radial direction of the accommodating roller 12 of soft material, described chain gear apparatus 132 comprises pair of sprocket 1321, the chain 1322 of one ring-type and some needle plates 1323, described in a pair, sprocket wheel 1321 and the accommodating roller 12 of soft material be arranged in parallel, and be all hinged on the top of pan carriage 131, the winding of described chain 1322 is in pair of sprocket 1321, some described needle plates 1323 are all fixedly connected on the same side (can be fixedly connected with a needle plate on each of chain connects during actual use) of chain 1322, and the end face of needle plate 1323 sprocket wheel 1321 is dorsad provided with some prickers 13230, described chain sprocket driving device 132 to be fixedly connected in pan carriage 131 and to link with a sprocket wheel 1321, and the sprocket wheel 1321 in two groups of chain gear apparatus 132 is connected, the both sides being connected to the top of pan carriage 131 of press nips 133 symmetry described in two groups and paralleling with the axle center of sprocket wheel 1321, described press nips 133 comprises some pinch rollers 1330 arranged in the same way, described pinch roller 1330 is hinged on the top of needle plate 1323 and the outer face of pinch roller 1330 is provided with uniformly some friction column (while pinch roller can be made from top to bottom to push down soft material, making pricker can thrust freely, extract friction column) be made up of flexible material, during use, by the edge of pricker puncture in the both sides of the width of soft material in two groups of chain gear apparatus, and by with the coordinating of two groups of press nips, after width drawn together by soft material, (first during charging by manually carrying out drawing together width) carries out fixed width process in the transportation of soft material,
The inside of described warm-up mill 17 is provided with heater; Like this, there is the soft material of sizing material with when firmly expecting to run along heating roller surface simultaneously when being coated with abdomen, by heater, heat temperature raising being carried out to heating roller surface, thus carrying out hot gluing process, namely completing the shaping of compound material; Have that the fitness that high, the soft material of working (machining) efficiency expects firmly is high, percent defective is low, hand labor intensity is low and the feature of good operation safety on the whole.
In addition, people also found man-hour in actual adding: due to soft material and firmly expect when heating roller surface carries out hot gluing need to be tensioned state, therefore soft material is very easily because of stressed generation fold, and then significantly reduces the processing effect of equipment, and brings high percent defective; To this, described compounding machine 1 also comprises wrinkle resistant assembly 18, described wrinkle resistant assembly 18 comprises some connection roll 181 and a wrinkle resistant press mold 182, some connection roll 181 to be hinged in frame 11 and all to parallel with the axle center of warm-up mill 17, described wrinkle resistant press mold 182 in the form of a ring winding in some connection roll 181 and the middle part of wrinkle resistant press mold 182 be fitted on the surface of warm-up mill 17.Like this, when soft material with when firmly expecting in heating roller surface hot gluing, by the continuous pressing of wrinkle resistant press mold, can effectively avoid producing fold because power received by soft material and then producing the problem such as the dislocation of soft, hard material and compound material surface smoothness difference, thus effectively ensure that the processing effect of compound material, and significantly reduce percent defective.
Claims (3)
1. a compounding machine, it is characterized in that, described compounding machine comprises frame, the accommodating roller of soft material, soft material adjusting part, soft material guide reel group, the accommodating roller of hard material, hard material guide reel group and warm-up mill, the accommodating roller of described soft material, the accommodating roller of hard material and warm-up mill are parallel to each other and are all hinged in frame, and described hard material guide reel group to be connected in frame and between the accommodating roller of hard material and warm-up mill; Described soft material guide reel group to be connected in frame and between the accommodating roller of soft material and warm-up mill; Described soft material guide reel group comprises at least one soft material guide reel, gluing screw rod and be hinged in frame be hinged in frame and is fixedly connected on electronic positioning unit in frame; Described soft material adjusting part to be connected in frame and between the accommodating roller of soft material and soft material guide reel group; The inside of described warm-up mill is provided with heater.
2. a kind of compounding machine according to claim 1, it is characterized in that, described soft material adjusting part comprises pan carriage, two groups of chain gear apparatus, two groups of press nips, support body drive unit and chain sprocket driving devices, the translating rails with the axis parallel of the accommodating roller of soft material is provided with bottom frame, described pan carriage is slidably connected on translating rails, described support body drive unit is connected between pan carriage and frame, makes pan carriage do straight reciprocating motion under the driving of support body drive unit; The both sides being connected to the top of pan carriage of chain gear apparatus symmetry described in two groups and the radial direction along the accommodating roller of soft material are arranged, described chain gear apparatus comprises pair of sprocket, the chain of a ring-type and some needle plates, sprocket wheel described in a pair and the accommodating roller of soft material be arranged in parallel and are all hinged on the top of pan carriage, described chain winding is in pair of sprocket, and some described needle plates are all fixedly connected on the same side of chain and the end face of needle plate sprocket wheel is dorsad provided with some prickers; Described chain sprocket driving device to be fixedly connected in pan carriage and to link with a sprocket wheel, and the sprocket wheel in two groups of chain gear apparatus is connected; The both sides being connected to the top of pan carriage of press nips symmetry described in two groups and paralleling with the axle center of sprocket wheel, described press nips comprises some pinch rollers arranged in the same way, and described pinch roller is hinged on the top of needle plate and the outer face of pinch roller is provided with uniformly some friction column be made up of flexible material.
3. a kind of compounding machine according to claim 1, it is characterized in that, described compounding machine also comprises wrinkle resistant assembly, described wrinkle resistant assembly comprises some connection roll and a wrinkle resistant press mold, some connection roll to be hinged in frame and all to parallel with the axle center of warm-up mill, described wrinkle resistant press mold in the form of a ring winding in some connection roll and the middle part of wrinkle resistant press mold be fitted on the surface of warm-up mill.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510410413.1A CN104985908A (en) | 2015-07-13 | 2015-07-13 | Composite machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510410413.1A CN104985908A (en) | 2015-07-13 | 2015-07-13 | Composite machine |
Publications (1)
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CN104985908A true CN104985908A (en) | 2015-10-21 |
Family
ID=54297855
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201510410413.1A Pending CN104985908A (en) | 2015-07-13 | 2015-07-13 | Composite machine |
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CN (1) | CN104985908A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107554035A (en) * | 2017-10-23 | 2018-01-09 | 德清众邦复合材料有限公司 | Binder blanking subsystem is rolled in hot pressing hybrid system |
CN107571597A (en) * | 2017-10-23 | 2018-01-12 | 德清众邦复合材料有限公司 | Pressure zone conveying mechanism in hot pressing hybrid system |
CN107627708A (en) * | 2017-10-23 | 2018-01-26 | 德清众邦复合材料有限公司 | Hot pressing subsystem in hot pressing hybrid system |
CN107662398A (en) * | 2017-10-23 | 2018-02-06 | 德清众邦复合材料有限公司 | Hot pressing hybrid system |
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US4025380A (en) * | 1975-07-24 | 1977-05-24 | International Business Machines Corporation | Variable resist laminator |
CN2150744Y (en) * | 1992-12-14 | 1993-12-29 | 王旭邦 | Shoe pad shaping machine |
CN201389531Y (en) * | 2009-04-09 | 2010-01-27 | 江苏闳业机械有限公司 | Device for removing absorptive matter on surface of composite substrate |
CN202782079U (en) * | 2012-09-10 | 2013-03-13 | 江苏闳业机械有限公司 | Band-type compounding machine |
CN104191798A (en) * | 2014-09-16 | 2014-12-10 | 苏州美山子制衣有限公司 | Multifunctional fabric composting machine |
CN104401091A (en) * | 2014-11-27 | 2015-03-11 | 江苏闳业机械有限公司 | Flame bonding machine faller mechanism |
CN204820593U (en) * | 2015-07-13 | 2015-12-02 | 江苏艾萨克科技有限公司 | Compounding machine |
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2015
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US4025380A (en) * | 1975-07-24 | 1977-05-24 | International Business Machines Corporation | Variable resist laminator |
CN2150744Y (en) * | 1992-12-14 | 1993-12-29 | 王旭邦 | Shoe pad shaping machine |
CN201389531Y (en) * | 2009-04-09 | 2010-01-27 | 江苏闳业机械有限公司 | Device for removing absorptive matter on surface of composite substrate |
CN202782079U (en) * | 2012-09-10 | 2013-03-13 | 江苏闳业机械有限公司 | Band-type compounding machine |
CN104191798A (en) * | 2014-09-16 | 2014-12-10 | 苏州美山子制衣有限公司 | Multifunctional fabric composting machine |
CN104401091A (en) * | 2014-11-27 | 2015-03-11 | 江苏闳业机械有限公司 | Flame bonding machine faller mechanism |
CN204820593U (en) * | 2015-07-13 | 2015-12-02 | 江苏艾萨克科技有限公司 | Compounding machine |
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Title |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107554035A (en) * | 2017-10-23 | 2018-01-09 | 德清众邦复合材料有限公司 | Binder blanking subsystem is rolled in hot pressing hybrid system |
CN107571597A (en) * | 2017-10-23 | 2018-01-12 | 德清众邦复合材料有限公司 | Pressure zone conveying mechanism in hot pressing hybrid system |
CN107627708A (en) * | 2017-10-23 | 2018-01-26 | 德清众邦复合材料有限公司 | Hot pressing subsystem in hot pressing hybrid system |
CN107662398A (en) * | 2017-10-23 | 2018-02-06 | 德清众邦复合材料有限公司 | Hot pressing hybrid system |
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Application publication date: 20151021 |