CN104985838B - Board production equipment and method - Google Patents
Board production equipment and method Download PDFInfo
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- CN104985838B CN104985838B CN201510279869.9A CN201510279869A CN104985838B CN 104985838 B CN104985838 B CN 104985838B CN 201510279869 A CN201510279869 A CN 201510279869A CN 104985838 B CN104985838 B CN 104985838B
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Abstract
The disclosure is directed to a kind of board production equipment and method, belong to mechanical engineering field.The equipment includes：Output precision, adhesive addition component, roller bucket input module, pressurized adhesion component, integrally curing component and traction component；Output precision is used for synchronism output top plate and bottom plate；Adhesive addition component is used to add adhesive to the bond site of top plate and bottom plate respectively；Roller bucket input module is used to top plate, the core plate being positioned in the bond site of bottom plate and bottom plate being inducted into pressurized adhesion component by locus order from top to bottom；Pressurized adhesion component is used to top plate, core plate and bottom plate carrying out assembly and pressurized adhesion obtains composite laminboard；Integrally curing component is used to composite laminboard carrying out integrally curing；Traction component is used to draw composite laminboard advance, and drives from the top plate and bottom plate of output precision output and continue into pressurized adhesion component.The disclosure, which realizes, automatically makes composite laminboard, improves production efficiency.
Description
Technical field
This disclosure relates to mechanical engineering field, more particularly to a kind of board production equipment and method.
Background technology
Composite laminboard is a kind of sheet material being widely used.For example, the compartment board of refrigerator car is a kind of compound sandwich
Plate.Composite laminboard has the advantages that insulation, light and hard and intensity is high.
Fig. 1 is refer to, it illustrates a kind of schematic diagram of common composite laminboard, the composite laminboard is three-layered node
Structure, it is divided into top plate 11, bottom plate 12 and core plate 13.Wherein, top plate 11 and bottom plate 12 can be by FRP (Fiber Reinforced
Plastics, fibre reinforced plastics), the material such as aluminium or stainless steel be made, core plate 13 is usually the hard polyaminoester of anti-flammability
Foam.The production method of the composite laminboard mainly includes the following steps：1) bottom plate 12 is laid on the table；2) bottom of at
Adhesive is smeared on plate 12；3) core plate 13 is positioned on the bottom plate 12 for scribbling adhesive；4) HTHP is used by core plate 13
Bonded with bottom plate 12；5) top plate 11 is laid on the table；6) adhesive is smeared on top plate 11；7) by the core plate 13 after bonding
With the left-hand thread of bottom plate 12 on the top plate 11 for scribbling adhesive；8) top plate 11, core plate 13 and bottom plate 12 are bonded using HTHP,
Obtain one piece of complete composite laminboard.
During the embodiment of the present disclosure is realized, inventor has found that above-mentioned technology at least has problems with：It is above-mentioned multiple
All steps are both needed to be accomplished manually in the production method of co-clip core plate, cause the production efficiency of the composite laminboard very low.
The content of the invention
In order to solve the low-down problem of the production efficiency of composite laminboard, the embodiment of the present disclosure provides a kind of sheet material life
Produce device and method.The technical scheme is as follows：
First aspect, there is provided a kind of board production equipment, the board production equipment include：Output precision, adhesive
Add component, roller bucket input module, pressurized adhesion component, integrally curing component and traction component；
The output precision, for synchronism output top plate and bottom plate；
The adhesive adds component, adds for the bond site to the top plate respectively and the bond site of the bottom plate
Add adhesive；
The roller bucket input module, for by the top plate, the core plate being positioned in the bond site of the bottom plate and
The bottom plate is inducted into the pressurized adhesion component by locus order from top to bottom；
The pressurized adhesion component, for carrying out assembled by the top plate, the core plate and the bottom plate and pressurizeing viscous
Conjunction obtains composite laminboard；
The integrally curing component, for the composite laminboard to be carried out into integrally curing；
The traction component, advance for drawing the composite laminboard, and drive the institute from output precision output
State top plate and the bottom plate continues into the pressurized adhesion component.
Alternatively, the pressurized adhesion component, including：Upper endless track, relative with the upper endless track it be arranged in parallel
Lower endless track and at least one pressure assembly；
The hollow bulb of the upper endless track is provided with frame structure, and the upper endless track is around the upper framework knot
Structure rotates；
The hollow bulb of the lower endless track is provided with frame structures under action, and the lower endless track is around the underframe knot
Structure rotates；
The upper endless track is rotated backward with the lower endless track with same speed；
At least one pressure assembly, for applying the pressure to the lower endless track direction to the upper frame structure
Power；And/or for applying the pressure to the upper endless track direction to the frame structures under action.
Alternatively, the board production equipment, in addition to：Core plate is slippaged component；
The core plate is slippaged component, for the adjacent core plate to be slippaged.
Alternatively, the core plate is slippaged component, including：Active roll, driven disk roller, transmission belt and at least one push handle
Hand；
The active roll and the driven disk roller are arranged at the inner surface both sides of the transmission belt, and the active roll leads to
Crossing the transmission belt drives the driven voller wheel to rotate；
At least one push handle is arranged at the outer surface of the transmission belt.
Alternatively, the board production equipment, in addition to：First longitudinal direction cutting assembly and second longitudinal direction cutting assembly；
The first longitudinal direction cutting assembly, for the direction of advance in the composite laminboard, cutting removes described multiple
The left side edge part of co-clip core plate；
The second longitudinal direction cutting assembly, for the direction of advance in the composite laminboard, cutting removes described multiple
The right edge portions of co-clip core plate.
Alternatively, the first longitudinal direction cutting assembly, including：First blade, the first connector, the first extensible member and first
Base；Wherein, the first end of first connector is connected with first blade, the second end of first connector and institute
The first end for stating the first extensible member is connected, and the second end of first extensible member is connected with the first base；
The second longitudinal direction cutting assembly, including：Second blade, the second connector, the second extensible member and second base；Its
In, the first end of second connector is connected with second blade, the second end of second connector and described second
The first end of extensible member is connected, and the second end of second extensible member is connected with the second base.
Alternatively, the board production equipment, in addition to：Transverse cuts component；
The transverse cuts component, in the direction of advance perpendicular to the composite laminboard, by the compound folder
Core plate is cut by predetermined length.
Alternatively, the output precision, including：Top plate production unit, bottom plate production unit, top plate solidified cell and bottom plate
Solidified cell；
The top plate production unit, for the top plate in generation solidification synchronous with the bottom plate production unit；
The bottom plate production unit, for the bottom plate in generation solidification synchronous with the top plate production unit；
The top plate solidified cell, for the top plate in the solidification to be solidified, the top plate being fully cured；
The bottom plate solidified cell, for the bottom plate in the solidification to be solidified, the bottom plate being fully cured.
Alternatively, the board production equipment, in addition to：Core plate makes component；
The core plate makes component, including：Barrel, plasticized screw, screw rod power motor, extrusion die, absorption setting section
Part and traction cutting part；
The barrel is internally provided with the plasticized screw；
One end of the plasticized screw is connected with the screw rod power motor；
The other end of the plasticized screw is connected with the entrance point of the extrusion die；
The port of export of the extrusion die is connected with the entrance point of the absorption fashion-part；
The port of export of the absorption fashion-part is connected with the traction cutting part.
Second aspect, there is provided a kind of sheet production method, in board production equipment as described in relation to the first aspect, institute
The method of stating includes：
Pass through the output precision synchronism output top plate and bottom plate；
Adding component by the adhesive, the bond site to the top plate and the bond site of the bottom plate add respectively
Add adhesive；
By the roller bucket input module by the top plate, the core plate being positioned in the bond site of the bottom plate and institute
State bottom plate and be inducted into the pressurized adhesion component by locus order from top to bottom；
The top plate, the core plate and the bottom plate are carried out by assembled and pressurized adhesion by the pressurized adhesion component
Obtain composite laminboard；
The composite laminboard is carried out by integrally curing by the integrally curing component；
The composite laminboard is drawn by the traction component to advance, and is driven from described in output precision output
Top plate and the bottom plate continue into the pressurized adhesion component.
The beneficial effect that the technical scheme that the embodiment of the present disclosure provides is brought includes：
By output precision synchronism output top plate and bottom plate, component is added respectively to the bond site of top plate by adhesive
Adhesive is added with the bond site of bottom plate, by roller bucket input module by top plate, the core being positioned in the bond site of bottom plate
Plate and bottom plate are inducted into pressurized adhesion component by locus order from top to bottom, by pressurized adhesion component by top plate,
Core plate and bottom plate carry out assembled and pressurized adhesion and obtain composite laminboard, are carried out composite laminboard by integrally curing component
Integrally curing, composite laminboard is drawn by traction component and advanced, and driven from the top plate and bottom plate of output precision output and continue
Into pressurized adhesion component；Solve all steps in the production decision for the composite laminboard being related in background technology to be both needed to manually
Complete, cause the low-down problem of production efficiency of composite laminboard；Realize and automatically bonded by board production equipment, be solid
Change and make to obtain composite laminboard, substantially increase the production efficiency of composite laminboard.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme in the embodiment of the present disclosure, make required in being described below to embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present disclosure, for
For those of ordinary skill in the art, on the premise of not paying creative work, other can also be obtained according to these accompanying drawings
Accompanying drawing.
Fig. 1 is a kind of schematic diagram of common composite laminboard；
Fig. 2 is the block diagram for the board production equipment that disclosure one embodiment provides；
Fig. 3 A are the schematic diagrames for the board production equipment that another embodiment of the disclosure provides；
Fig. 3 B are a kind of schematic diagrames of top plate production unit involved by another embodiment of the disclosure；
Fig. 3 C are that a kind of core plate involved by another embodiment of the disclosure is slippaged the schematic diagram of component；
Fig. 3 D are a kind of schematic diagrames of pressurized adhesion component involved by another embodiment of the disclosure；
Fig. 3 E are a kind of front views of pressurized adhesion component involved by another embodiment of the disclosure；
Fig. 3 F are a kind of schematic diagrames of upper endless track involved by another embodiment of the disclosure；
Fig. 3 G are a kind of left side views of crawler belt connector involved by another embodiment of the disclosure；
Fig. 3 H are a kind of front views of crawler belt connector involved by another embodiment of the disclosure；
Fig. 3 I are a kind of schematic diagrames of composite laminboard involved by another embodiment of the disclosure；
Fig. 3 J are a kind of schematic diagrames of first longitudinal direction cutting assembly involved by another embodiment of the disclosure；
Fig. 3 K are the schematic diagrames of another first longitudinal direction cutting assembly involved by another embodiment of the disclosure；
Fig. 3 L are a kind of top views of core plate making component involved by another embodiment of the disclosure；
Fig. 3 M are a kind of side views of core plate making component involved by another embodiment of the disclosure；
Fig. 3 N are a kind of planing surface figures of extrusion die involved by another embodiment of the disclosure；
Fig. 4 is the flow chart for the sheet production method that disclosure one embodiment provides.
Embodiment
To make the purpose, technical scheme and advantage of the disclosure clearer, below in conjunction with accompanying drawing to disclosure embodiment party
Formula is described in further detail.
Fig. 2 is refer to, the block diagram of the board production equipment provided it illustrates disclosure one embodiment.The plate
Material production equipment includes：Output precision 210, adhesive addition component 220, roller bucket input module 230, pressurized adhesion component 240,
Integrally curing component 250 and traction component 260.
Output precision 210, for synchronism output top plate and bottom plate.
Adhesive adds component 220, for the bond site to top plate respectively and the bond site of bottom plate addition adhesive.
Roller bucket input module 230, for by top plate, the core plate being positioned in the bond site of bottom plate and bottom plate by by
Locus order under is inducted into pressurized adhesion component 240.
Pressurized adhesion component 240, compound sandwich is obtained for top plate, core plate and bottom plate to be carried out into assembled and pressurized adhesion
Plate.
Integrally curing component 250, for composite laminboard to be carried out into integrally curing.
Traction component 260, advance for drawing composite laminboard, and drive the top plate exported from output precision 210 and bottom
Plate continues into pressurized adhesion component 240.
In summary, the board production equipment that the present embodiment provides, by output precision synchronism output top plate and bottom plate, lead to
Adhesive addition the component bond site to top plate and the bond site of bottom plate addition adhesive respectively are crossed, passes through roller bucket input group
Top plate, the core plate being positioned in the bond site of bottom plate and bottom plate are inducted into by part by locus order from top to bottom to be added
Pressure viscosity seaming element, top plate, core plate and bottom plate are carried out by assembled and pressurized adhesion by pressurized adhesion component and obtain compound sandwich
Plate, composite laminboard is carried out by integrally curing by integrally curing component, composite laminboard is drawn by traction component and advanced, and
Drive from the top plate and bottom plate of output precision output and continue into pressurized adhesion component；Solve be related in background technology it is compound
All steps are both needed to be accomplished manually in the production decision of battenboard, cause the low-down problem of production efficiency of composite laminboard；
Realize and automatically bonded, solidify and made by board production equipment to obtain composite laminboard, substantially increase compound sandwich
The production efficiency of plate.
Fig. 3 A are refer to, the schematic diagram of the board production equipment provided it illustrates another embodiment of the disclosure.The sheet material
Production equipment includes：It is output precision 310, adhesive addition component 320, roller bucket input module 330, pressurized adhesion component 340, whole
Body curing assembly 350 and traction component 360.
Output precision 310, for synchronism output top plate and bottom plate.
Wherein, top plate and bottom plate can be made up of materials such as FRP, aluminium or stainless steels.FRP is commonly called as " fiberglass ", is one
Kind mixes with raw materials such as polyester resin, epoxy resin and phenolic resin manufactured compound shape using glass fibre as raw material
Material, has the advantages that light and hard, non-conductive, intensity is high, corrosion-resistant and recyclable.
Alternatively, when top plate and bottom plate are made up of FRP material, output precision 310, including：Top plate production unit, bottom plate
Production unit, top plate solidified cell and bottom plate solidified cell.Wherein,
Top plate production unit, for the top plate in generation solidification synchronous with bottom plate production unit.
Bottom plate production unit, for the bottom plate in generation solidification synchronous with top plate production unit.
Top plate solidified cell, for the top plate in solidification to be solidified, the top plate being fully cured.
Bottom plate solidified cell, for the bottom plate in solidification to be solidified, the bottom plate being fully cured.
With reference to reference to figure 3B, it illustrates a kind of schematic diagram of top plate production unit 311.Top plate production unit 311, bag
Include：First foundation track 311a, the first film laying part 311b positioned at first foundation track 311a one end, the first glass paving
If part 311c and the first resin infusion part 311d.
First foundation track 311a is the table top for making top plate, and it can be a smooth and smooth table top,
It can also be a conveyer belt.
First foundation track 311a one end is provided with the first film laying part 311b, the first glass laying part 311c
And the first resin infusion part 311d.
Wherein, the first film laying part 311b is roller barrel structure, and attaching is persistently provided under the traction of traction component 360
Film in top plate outer surface.Wherein, film can be can demoulding or can not demoulding.For example, the film can be
PET (Polyethylene Terephthalate, polyethylene terephthalate) film.Alternatively, the first film is laid
Part 311b can include film nip rolls, and film nip rolls is used to flatten the film of laying, prevents plate surface from producing gas
Bubble and fold.
First glass laying part 311c is used to lay glass fibre on film and/or resin.According to the glass of selection
The difference of fiber, the first glass laying part 311c element are also different.Such as when from glass fiber yarn,
First glass laying part 311c can include glass fiber yarn ball laying rack, fiber walk spool, press roller, glass chopped
Rotor, glass fibre smooth device etc.；For another example, when from glass mat, the first glass laying part 311c can be wrapped
Include Chopped Strand Mat frame, felt axle and removable Chopped Strand Mat crane etc..In actual production manufacturing process, glass fiber yarn can be selected
With any one in glass mat, can also both be used in combination, increase the fiber content of sheet material, improve timber intensity.
First resin infusion part 311d is used to irrigate resin on film and/or glass fibre.First resin infusion portion
Part 311d can include at least one resin storage tank, resin transfer pump and stainless valve etc..Resin can select polyester tree
Fat, epoxy resin and phenolic resin etc..
In addition, first foundation track 311a both sides and upper end are additionally provided with baffle plate (not shown).It is arranged at first
The baffle plate of basal orbit 311a both sides is used for the width for controlling resin, namely controls the width for the sheet material produced；It is arranged at
The baffle plate of first foundation track 311a upper ends is used for the thickness for controlling resin, namely controls the thickness for the sheet material produced.
Alternatively, top plate production unit 311, in addition to：The first gel coat positioned at first foundation track 311a one end irrigates
Part (not shown).First gel coat pouring member is used for before laying glass fibre and perfusion resin, in the first film
Gel coat is irrigated on the film of laying part 311b layings.Pigment generally is added with gel coat, it has the work(for changing sheet material color
Can, while there is the function of the corrosion resistance of enhancing sheet material.The composition structure of first gel coat pouring member and the first resin infusion
Part 311d is similar, can equally include at least one gel coat storage tank, gel coat delivery pump and stainless valve etc..
As shown in Figure 3 B, top plate solidified cell 313 is arranged at the first foundation track 311a other end.Top plate solidified cell
313 are used to convey from first foundation track 311a being heating and curing, by way of ultraviolet curing or spontaneous curing
Solidification in top plate solidified, the top plate being fully cured.For example, top plate solidified cell 313 can be a solidification
Heat baking oven.
Under normal conditions, the production method of top plate includes the following steps：First, part is laid by the first film
311b film layings on first foundation track 311a；Second, tree is irrigated on film by the first resin infusion part 311d
Fat；3rd, part 311c is laid by the first glass glass fibre is laid on resin；4th, treat that resin is complete by glass fibre
When being impregnated with entirely and bubble is not present in resin, resin is solidified by top plate solidified cell 313.In actual application
In, 2-3 laying glass fibre can be repeated, increases the fiber content of sheet material with this, improves timber intensity.
Similarly, bottom plate production unit, including：Second basal orbit, the second film positioned at second basal orbit one end
Lay part, the second glass laying part and the second resin infusion part (not shown).Alternatively, bottom plate makes single
Member, in addition to：The second gel coat pouring member positioned at second basal orbit one end.Bottom plate solidified cell is arranged at the second basic rail
The other end in road.
Bottom plate production unit is used to produce bottom plate with bottom plate solidified cell, the company between its building block and all parts
Connect relation and effect is same or similar with top plate production unit and top plate solidified cell, repeat no more.
Adhesive adds component 320, for the bond site to top plate respectively and the bond site of bottom plate addition adhesive
(also referred to as adhesive).Wherein, the material bonded is combined together by adhesive by adhesive effect.Adhesive includes bonding
Material, its cementation, under normal conditions, various resins, rubber-like and natural polymer is typically used as viscous
Tie material.In addition, adhesive may also include curing agent, toughener, filler, modifying agent etc..
Top plate and bottom plate are corresponded respectively to, adhesive addition component 320 includes top plate adhesive adding device and bottom plate glue
Stick adding device.
Wherein, top plate adhesive adding device is used to add adhesive to the bond site of top plate.The bond site of top plate
The as one side non-adjacent with first foundation track, namely non-pellicular front.Top plate adhesive adding device can include adhesive
Adhesive can equably be sprayed to the bond site of top plate by high-pressure nozzle, the adhesive high-pressure nozzle.
Similarly, bottom plate adhesive adding device is used to add adhesive to the bond site of bottom plate.The bonding part of bottom plate
Position one side as non-adjacent with the second basal orbit, namely non-pellicular front.Bottom plate adhesive adding device can include gluing
Adhesive can equably be sprayed to the bond site of bottom plate by agent high-pressure nozzle, the adhesive high-pressure nozzle.
In addition, after the bond site of bottom plate is added adhesive, core plate is positioned in the bond site of bottom plate.
In a kind of possible embodiment, core plate can be positioned in the bond site of bottom plate using manual type；Alternatively possible
Embodiment in, core plate is automatically positioned over to the bond site of bottom plate using the mechanical component of mechanical arm etc
On.Wherein, core plate can be by polyurethane (English：Polyurethane；Referred to as：PU) hard foam, expanded polystyrene (EPS)
(English：Expandable Polystyrene；Referred to as：EPS), soft polyethylene foamed PEF or extruded polystyrene foam modeling
The materials such as material XPS are made.
Alternatively, square tube, square tube and core plate interphase distribution are also placed with the bond site of bottom plate.Similarly, square tube
It can be positioned in the bond site of bottom plate using manual type, or automatically be put using the mechanical component of mechanical arm etc
It is placed in the bond site of bottom plate.
Alternatively, in order to improve the compactness between core plate and core plate or between core plate and square tube, as shown in Figure 3A,
Board production equipment, in addition to：Core plate is slippaged component 325.Core plate is slippaged component 325, for adjacent core plate to be slippaged.
With reference to reference to figure 3C, a kind of schematic diagram for component 325 of being slippaged it illustrates core plate.Core plate is slippaged component 325, bag
Include：Active roll 325a, driven disk roller 325b, transmission belt 325c and at least one push handle 325d.Active roll 325a and
Driven disk roller 325b is arranged at transmission belt 325c inner surface both sides, and active roll 325a drives driven voller by transmission belt 325c
325b is taken turns to rotate.Each push handle 325d is arranged at transmission belt 325c outer surface.Core plate component 325 of slippaging is arranged at core plate
Top, fixed by support and ground.Slippaged by Reasonable adjustment core plate the height of component 325 so that push handle 325d energy
Enough touch the upper surface of core plate and promote core plate.In addition, the downside transmission belt 325c direction of motion and the direction of motion phase of core plate
Together, and movement velocity is more than the movement velocity of core plate.
It should be noted is that：In fig. 3 c, move disk roller 325a only based on the disk roller of left side and right side disk roller is driven
Disk roller 325b is illustrated, and in other possible embodiments, right side disk roller can also be arranged into active roll
Left side disk roller is simultaneously arranged to driven disk roller 325b by 325a.
Roller bucket input module 330, for by top plate, the core plate being positioned in the bond site of bottom plate and bottom plate by by
Locus order under is inducted into pressurized adhesion component 340.
Wherein, roller bucket input module 330, including：Top plate roller bucket unit and bottom plate roller bucket unit.Top plate roller bucket unit and bottom
Plate roller bucket unit is oppositely arranged in the direction of motion perpendicular to sheet material.Top plate roller bucket unit is used to top plate being added with adhesive
One be inducted into pressurized adhesion component 340 facing to core plate；Bottom plate roller bucket unit is used for bottom plate and is positioned over the viscous of bottom plate
The core plate closed on position is inducted into pressurized adhesion component 340 upward.
Pressurized adhesion component 340, compound sandwich is obtained for top plate, core plate and bottom plate to be carried out into assembled and pressurized adhesion
Plate.
A kind of schematic diagram of pressurized adhesion component 340 is shown with reference to reference to figure 3D and Fig. 3 E, Fig. 3 D, Fig. 3 E show this
The front view of pressurized adhesion component 340.Pressurized adhesion component 340, including：Upper endless track 341 and upper endless track 341
The relative lower endless track 342 and at least one pressure assembly 343 be arrangeding in parallel.
The hollow bulb of upper endless track 341 is provided with frame structure 344, and upper endless track 341 is around upper frame structure
344 rotate.The hollow bulb of lower endless track 342 is provided with frame structures under action 345, and lower endless track 342 is around frame structures under action
345 rotate.Upper endless track 341 is rotated backward with lower endless track 342 with same speed.As illustrated in Figure 3 F, it illustrates
A kind of schematic diagram of upper endless track 341.Lower endless track 342 is identical with the structure of upper endless track 341, is carried out referring to upper annular
With 341 introduction and explanation.Upper endless track 341 is connected in turn by multiple crawler belt connectors 346.With reference to reference to figure 3G and
Fig. 3 H, Fig. 3 G show the left side view of crawler belt connector 346, and Fig. 3 H show the front view of crawler belt connector 346.Crawler belt
The bottom of connector 346 is provided with connecting portion 346a, and connecting portion 346a is used to be attached with adjacent crawler belt connector 346.Carry out
The top of band connection part 346 is provided with bearing 346b, and bearing 346b is used to crawler belt connector 346 is turned around frame structure
It is dynamic.
Each pressure assembly 343, apply the pressure in the downward direction of endless track 342 for upward frame structure 344；With/
Or, for applying the pressure in the upward direction of endless track 341 to frame structures under action 345.As shown in Fig. 3 D and Fig. 3 E, each pressure
Component 343 can include：Left side brackets, right side support, connection left side brackets and right side support crossbeam and be arranged at crossbeam
First pressurization extensible member of the left and right sides and the second pressurization extensible member.The left and right sides of frame structures under action 345 respectively with left side branch
Frame is connected with right side support, is fixed between left side brackets and right side support.The left and right sides of upper frame structure 344 respectively with
First pressurization extensible member and the second pressurization extensible member are connected.First pressurization extensible member and the second pressurization extensible member can control upper ledge
Frame structure 344 moves up and down.In addition, the first pressurization extensible member and the second pressurization extensible member can connect hydraulic pump or pulsometer,
The upward frame structure 344 of pressure provided by hydraulic pump or pulsometer applies the pressure in the downward direction of endless track 342.
In the present embodiment, by upper endless track 341 and lower endless track 342 to the composite laminboard obtained after assembly
Apply pressure, it is ensured that whole plate face uniform stressed, pressing are better.Further, since upper endless track 341 and lower annular
The distance between crawler belt 342 is controllable so that the pressurized adhesion component 340 can be applied to the sheet material of various thickness.
The outlet side of pressurized adhesion component 340 is provided with integrally curing component 350.
Integrally curing component 350, for composite laminboard to be carried out into integrally curing.Specifically, integrally curing component 350 is used
It is compound in will come being heating and curing, by way of ultraviolet curing or spontaneous curing from the conveying of pressurized adhesion component 340
Battenboard carries out integrally curing, the sheet material being molded.When use is heating and curing mode, integrally curing component 350 can be
One solidification heating baking oven.
In addition, as shown in fig. 31, it illustrates a kind of board production equipment provided by the present embodiment to produce what is obtained
The schematic diagram of composite laminboard 30.As shown in fig. 31, composite laminboard 30 includes top plate 31, bottom plate 32 and core plate 33.Wherein,
Top plate 31 and bottom plate 32 can be made up of FRP material, and core plate 33 can be made up of polyurethane foamed material.Alternatively, it is adjacent
Square tube 34 is additionally provided between core plate 33.Square tube 34 can be made of stainless steel, and square tube, which can play, reinforces whole compound sandwich
The effect of plate 30.The composite laminboard 30 can be applied to the compartment board of refrigerator car, have insulation, light and hard and intensity height etc.
Advantage.
The outlet side of integrally curing component 350 is provided with traction component 360.
Traction component 360, advance for drawing composite laminboard, and drive the top plate exported from output precision 310 and bottom
Plate continues into pressurized adhesion component 340.Traction component 360 includes upper and lower two carry-over pinch rolls, is clamped by two carry-over pinch rolls whole
Composite laminboard after body solidification advances to cutting assembly transverse cuts component 370.
Alternatively, as shown in Figure 3A, the board production equipment that the present embodiment provides, in addition to：Transverse cuts component 370.
Transverse cuts component 370, in the direction of advance perpendicular to composite laminboard, by composite laminboard by predetermined
Length is cut.Transverse cuts component 370 can be numerical control cutting machine, the numerical control cutting machine can be serration type cutting machine or
Person's blade type cutting machine.In other possible implementations, transverse cuts component 370 can also be laser cutting machine, laser
Cutting machine cutting efficiency is high and cutting accuracy is high.
Alternatively, the board production equipment that the present embodiment provides, in addition to：First longitudinal direction cutting assembly and second longitudinal direction are cut
Cut component.First longitudinal direction cutting assembly and second longitudinal direction cutting assembly are respectively arranged at a left side for the composite laminboard after integrally curing
Right both sides.Wherein, first longitudinal direction cutting assembly, for the direction of advance in composite laminboard, cutting removes composite laminboard
Left side edge part；Second longitudinal direction cutting assembly, for the direction of advance in composite laminboard, cutting removes compound sandwich
The right edge portions of plate.
A kind of schematic diagram of first longitudinal direction cutting assembly 380 is shown with reference to reference to figure 3J and Fig. 3 K, Fig. 3 J, Fig. 3 K are shown
The schematic diagram of another first longitudinal direction cutting assembly 380.First longitudinal direction cutting assembly 380, including：First blade 381, first connects
Fitting 382, the first extensible member 383 and first base 384；Wherein, the first end of the first connector 382 and the phase of the first blade 381
Even, the second end of the first connector 382 is connected with the first end of the first extensible member 383, the second end of the first extensible member 383 and the
One base 384 is connected.In Fig. 3 J, the first extensible member 383 is fluid pressure type or vapour-pressure type extensible member.In Fig. 3 K, first stretches
Contracting part 383 is spring extensible member.
Similarly, second longitudinal direction cutting assembly, including：Second blade, the second connector, the second extensible member and the second bottom
Seat；Wherein, the first end of the second connector is connected with the second blade, the second end of the second connector and the first of the second extensible member
End is connected, and the second end of the second extensible member is connected with second base.Second longitudinal direction cutting assembly and first longitudinal direction cutting assembly
Structure is identical, referring specifically to the introduction for first longitudinal direction cutting assembly and explanation.
In the present embodiment, by longitudinally cutting component (including first longitudinal direction cutting assembly and second longitudinal direction cutting group
Part) in set extensible member (including the first extensible member and second extensible member), can cause composite laminboard in cutting process not
Position skew can occur because of left and right sides unbalance stress, have influence on cutting accuracy, having reached ensures that the left and right sides is carried out directly
Wire cutting, improve the effect of cutting accuracy.In addition, when being provided with the square tube for reinforcing in composite laminboard, due to square tube
Harder compared with the quality of core plate, when cutting square tube, cutting speed is slower, by set extensible member can blade cutting
To after-contraction during square tube, advance so as to not interfere with the normal traction of composite laminboard.
It should be noted is that：It is above-mentioned only to be cut using first longitudinal direction cutting assembly and second longitudinal direction cutting assembly as blade type
Component is cut to be illustrated, in other possible embodiments, first longitudinal direction cutting assembly and second longitudinal direction cutting assembly
Serration type cutting assembly, laser cutting component etc. are can also be, the present embodiment is not construed as limiting to this.
In summary, the board production equipment that the present embodiment provides, by output precision synchronism output top plate and bottom plate, lead to
Adhesive addition the component bond site to top plate and the bond site of bottom plate addition adhesive respectively are crossed, passes through roller bucket input group
Top plate, the core plate being positioned in the bond site of bottom plate and bottom plate are inducted into by part by locus order from top to bottom to be added
Pressure viscosity seaming element, top plate, core plate and bottom plate are carried out by assembled and pressurized adhesion by pressurized adhesion component and obtain compound sandwich
Plate, composite laminboard is carried out by integrally curing by integrally curing component, composite laminboard is drawn by traction component and advanced, and
Drive from the top plate and bottom plate of output precision output and continue into pressurized adhesion component；Solve be related in background technology it is compound
All steps are both needed to be accomplished manually in the production decision of battenboard, cause the low-down problem of production efficiency of composite laminboard；
Realize and automatically bonded, solidify and made by board production equipment to obtain composite laminboard, substantially increase compound sandwich
The production efficiency of plate.
In addition, the board production equipment that the present embodiment provides, also by upper endless track and lower endless track to after assembly
Obtained composite laminboard applies pressure, it is ensured that whole plate face uniform stressed, pressing are better.Further, since upper ring
The distance between shape crawler belt and lower endless track are controllable so that the board production equipment can be applied to pressing and production is each
The sheet material of kind thickness.
In addition, the board production equipment that the present embodiment provides, is also pushed away adjacent core plate by core plate component of slippaging
Close so that the composite laminboard of final production is more firm, intensity is high and quality is high.
In addition, the board production equipment that the present embodiment provides, can be with also by setting extensible member in longitudinally cutting component
So that position skew will not occur in cutting process because of left and right sides unbalance stress for composite laminboard, cutting essence is had influence on
Degree, having reached ensures that the left and right sides carries out straight cuts, improves the effect of cutting accuracy.In addition, set when in composite laminboard
When having the square tube for reinforcing, because square tube is harder compared with the quality of core plate, when cutting square tube, cutting speed is slower, passes through
Extensible member is set to cause blade when cutting square tube to after-contraction, before not interfering with the normal traction of composite laminboard
Enter.
Require supplementation with explanation is a bit：In a kind of possible embodiment, sheet material that the embodiment of the present invention is provided
Production equipment also includes core plate and makes component.Wherein, core plate makes component and is used to make core plate.Alternatively, the core plate making group
Part can be used for making the core plate made of thermoplastic or thermosetting plastics.Shown with reference to reference to figure 3L and Fig. 3 M, Fig. 3 L
A kind of core plate provided in an embodiment of the present invention makes the top view of component 390, and Fig. 3 M show provided in an embodiment of the present invention one
Kind core plate makes the side view of component 390.As illustrated, core plate makes component 390, it may include：Barrel 391, plasticized screw
392nd, screw rod power motor 393, extrusion die 394, absorption fashion-part 395 and traction cutting part 396.Wherein：
Barrel 391 is internally provided with plasticized screw 392；One end of plasticized screw 392 is connected with screw rod power motor 393；
The other end of plasticized screw 392 is connected with the entrance point of extrusion die 394；The port of export of extrusion die 394 and absorption setting section
The entrance point of part 395 is connected；The port of export for adsorbing fashion-part 395 is connected with traction cutting part 396.
Barrel 391 offers charging aperture and discharging opening, and the raw material for making core plate enters feeding cylinder 391 from charging aperture.Should
Raw material can be granular thermoplastic or thermosetting plastics, such as expandable polystyrene (EPS), expandable polypropylene
(EPP), the foamed plastic such as expandability polyethylene from high pressure process (EPE).Plasticized screw 392 internally and/or externally may be provided with heating
Part, the heater block are used to heat raw material so that melting sources.Under the drive of screw rod power motor 393, plasticizing
Screw rod 392 extrudes the raw material after fusing from the discharging opening of barrel 391, and enters extrusion die 394.By extrusion die 394
Raw material formed solid shape core plate, and enter absorption fashion-part 395 carry out absorption sizing.Alternatively, such as Fig. 3 L and figure
Shown in 3M, absorption fashion-part 395 can include absorption sizing platform 395a up and down and sizing baking box 395b.Draw cutting part
396 include hauling machine 396a and cutting machine 396b, and the core plate after sizing advances under hauling machine 396a traction, and by cutting machine
396b carries out segmentation cutting to it.
Alternatively, as shown in Fig. 3 N, it illustrates a kind of planing surface figure of extrusion die 394.Black wire frame 394a represents to squeeze
Go out the openwork part of mould 394, the core plate of hollow clathrate can be produced by the extrusion die 394.Certainly, in other possibility
Embodiment in, the structure of extrusion die 394 can be set according to the actual requirements, to produce the core plate of different structure.
Following is embodiments of the present disclosure, be can be used in the board production equipment of embodiment of the present disclosure offer.For
The details not disclosed in embodiments of the present disclosure, it refer to embodiment of the disclosure on board production equipment.
Fig. 4 is refer to, the flow chart of the sheet production method provided it illustrates disclosure one embodiment, the present embodiment
It is applied to the sheet production method in the board production equipment shown in Fig. 2 or Fig. 3 A to illustrate.The sheet material producer
Method can include the following steps：
Step 402, output precision synchronism output top plate and bottom plate are passed through.
Step 404, the component bond site to top plate and the bond site of bottom plate addition glue respectively are added by adhesive
Stick.
Step 406, by roller bucket input module by top plate, the core plate being positioned in the bond site of bottom plate and bottom plate by
Locus order from top to bottom is inducted into pressurized adhesion component.
Step 408, the assembled simultaneously pressurized adhesion of top plate, core plate and bottom plate progress is obtained by pressurized adhesion component compound
Battenboard.
Step 410, composite laminboard is carried out by integrally curing by integrally curing component.
Step 412, draw composite laminboard by traction component to advance, and drive the top plate from output precision output and bottom
Plate continues into pressurized adhesion component.
In summary, the sheet production method that the present embodiment provides, by output precision synchronism output top plate and bottom plate, lead to
Adhesive addition the component bond site to top plate and the bond site of bottom plate addition adhesive respectively are crossed, passes through roller bucket input group
Top plate, the core plate being positioned in the bond site of bottom plate and bottom plate are inducted into by part by locus order from top to bottom to be added
Pressure viscosity seaming element, top plate, core plate and bottom plate are carried out by assembled and pressurized adhesion by pressurized adhesion component and obtain compound sandwich
Plate, composite laminboard is carried out by integrally curing by integrally curing component, composite laminboard is drawn by traction component and advanced, and
Drive from the top plate and bottom plate of output precision output and continue into pressurized adhesion component；Solve be related in background technology it is compound
All steps are both needed to be accomplished manually in the production decision of battenboard, cause the low-down problem of production efficiency of composite laminboard；
Realize and automatically bonded, solidify and made by board production equipment to obtain composite laminboard, substantially increase compound sandwich
The production efficiency of plate.
On the step in above-described embodiment, wherein the particular content of each step and involved component are relevant
It is described in detail in the embodiment of board production equipment, explanation will be not set forth in detail herein.
It should be appreciated that it is used in the present context, unless context clearly supports exception, singulative " one
It is individual " (" a ", " an ", " the ") be intended to also include plural form.It is to be further understood that "and/or" used herein is
Referring to includes any of one or more than one project listed in association and is possible to combine.
Above-mentioned embodiment of the present disclosure sequence number is for illustration only, does not represent the quality of embodiment.
The foregoing is only the preferred embodiment of the disclosure, not to limit the disclosure, all spirit in the disclosure and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included within the protection domain of the disclosure.
Claims (7)
1. a kind of board production equipment, it is characterised in that the board production equipment includes：Output precision, adhesive addition group
Part, roller bucket input module, pressurized adhesion component, integrally curing component and traction component；
The output precision, for synchronism output top plate and bottom plate；
The adhesive adds component, for the bond site to the top plate respectively and the bond site of bottom plate addition glue
Stick；
The roller bucket input module, for by the top plate, the core plate being positioned in the bond site of the bottom plate and described
Bottom plate is inducted into the pressurized adhesion component by locus order from top to bottom；
The pressurized adhesion component, obtained for the top plate, the core plate and the bottom plate to be carried out into assembled and pressurized adhesion
To composite laminboard；
The integrally curing component, for the composite laminboard to be carried out into integrally curing；
The traction component, advance for drawing the composite laminboard, and drive from the top of output precision output
Plate and the bottom plate continue into the pressurized adhesion component；
Wherein, the pressurized adhesion component, including：Upper endless track, the lower ring be arrangeding in parallel relative with the upper endless track
Shape crawler belt and at least one pressure assembly；
The hollow bulb of the upper endless track is provided with frame structure, and the upper endless track turns around the upper frame structure
It is dynamic；
The hollow bulb of the lower endless track is provided with frame structures under action, and the lower endless track turns around the frame structures under action
It is dynamic；
The upper endless track is rotated backward with the lower endless track with same speed；
At least one pressure assembly, for applying the pressure to the lower endless track direction to the upper frame structure；
And/or for applying the pressure to the upper endless track direction to the frame structures under action；
Each pressure assembly includes：Left side brackets, right side support, the crossbeam for connecting the left side brackets and the right side support,
And it is arranged at the first pressurization extensible member and the second pressurization extensible member at left and right sides of the crossbeam；A left side for the frame structures under action
Right both sides are connected with the left side brackets and the right side support respectively, are fixed on the left side brackets and the right side support
Between；The left and right sides of the upper frame structure is connected with the described first pressurization extensible member and the second pressurization extensible member respectively
Connect, the first pressurization extensible member and the second pressurization extensible member are used to control the upper frame structure to move up and down；
The board production equipment, in addition to：First longitudinal direction cutting assembly and second longitudinal direction cutting assembly；
The first longitudinal direction cutting assembly, for the direction of advance in the composite laminboard, cutting removes the compound folder
The left side edge part of core plate；The second longitudinal direction cutting assembly, for the direction of advance in the composite laminboard, cutting
Remove the right edge portions of the composite laminboard；
The first longitudinal direction cutting assembly, including：First blade, the first connector, the first extensible member and first base；Wherein,
The first end of first connector is connected with first blade, and the second end of first connector is flexible with described first
The first end of part is connected, and the second end of first extensible member is connected with the first base；
The second longitudinal direction cutting assembly, including：Second blade, the second connector, the second extensible member and second base；Wherein,
The first end of second connector is connected with second blade, and the second end of second connector is flexible with described second
The first end of part is connected, and the second end of second extensible member is connected with the second base.
2. board production equipment according to claim 1, it is characterised in that the board production equipment, in addition to：Core plate
Slippage component；
The core plate is slippaged component, for the adjacent core plate to be slippaged.
3. board production equipment according to claim 2, it is characterised in that the core plate is slippaged component, including：Drive roll
Wheel, driven disk roller, transmission belt and at least one push handle；
The active roll and the driven disk roller are arranged at the inner surface both sides of the transmission belt, and the active roll passes through institute
Stating transmission belt drives the driven voller wheel to rotate；
At least one push handle is arranged at the outer surface of the transmission belt.
4. board production equipment according to claim 1, it is characterised in that the board production equipment, in addition to：Laterally
Cutting assembly；
The transverse cuts component, in the direction of advance perpendicular to the composite laminboard, by the composite laminboard
Cut by predetermined length.
5. board production equipment according to claim 1, it is characterised in that the output precision, including：Top plate makes single
Member, bottom plate production unit, top plate solidified cell and bottom plate solidified cell；
The top plate production unit, for the top plate in generation solidification synchronous with the bottom plate production unit；
The bottom plate production unit, for the bottom plate in generation solidification synchronous with the top plate production unit；
The top plate solidified cell, for the top plate in the solidification to be solidified, the top plate being fully cured；
The bottom plate solidified cell, for the bottom plate in the solidification to be solidified, the bottom plate being fully cured.
6. board production equipment according to claim 1, it is characterised in that the board production equipment, in addition to：Core plate
Make component；
The core plate makes component, including：Barrel, plasticized screw, screw rod power motor, extrusion die, absorption fashion-part with
And traction cutting part；
The barrel is internally provided with the plasticized screw；
One end of the plasticized screw is connected with the screw rod power motor；
The other end of the plasticized screw is connected with the entrance point of the extrusion die；
The port of export of the extrusion die is connected with the entrance point of the absorption fashion-part；
The port of export of the absorption fashion-part is connected with the traction cutting part.
A kind of 7. sheet production method, it is characterised in that in board production equipment as claimed in claim 1, the side
Method includes：
Pass through the output precision synchronism output top plate and bottom plate；
Adding component by the adhesive, the bond site to the top plate and the bond site of the bottom plate add glue respectively
Stick；
By the roller bucket input module by the top plate, the core plate being positioned in the bond site of the bottom plate and the bottom
Plate is inducted into the pressurized adhesion component by locus order from top to bottom；
The top plate, the core plate and the bottom plate are carried out into assembled and pressurized adhesion by the pressurized adhesion component to obtain
Composite laminboard；
The composite laminboard is carried out by integrally curing by the integrally curing component；
The composite laminboard is drawn by the traction component to advance, and drives the top plate from output precision output
The pressurized adhesion component is continued into the bottom plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510279869.9A CN104985838B (en) | 2015-05-27 | 2015-05-27 | Board production equipment and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510279869.9A CN104985838B (en) | 2015-05-27 | 2015-05-27 | Board production equipment and method |
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| CN104985838B true CN104985838B (en) | 2017-11-28 |
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| CN105437565B (en) * | 2015-11-10 | 2018-02-06 | 江苏宝光新型材料科技有限公司 | Board production equipment and method |
| CN106003966B (en) * | 2016-05-04 | 2019-01-25 | 江苏宝光新型材料科技有限公司 | Board production equipment and method |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4402778A (en) * | 1981-08-05 | 1983-09-06 | Goldsworthy Engineering, Inc. | Method for producing fiber-reinforced plastic sheet structures |
| DE3713588A1 (en) * | 1987-04-23 | 1988-11-03 | Bayer Ag | Metering device |
| DE3834993A1 (en) * | 1988-10-14 | 1990-04-19 | Held Kurt | METHOD AND DEVICE FOR THE CONTINUOUS PRODUCTION OF LAMINATES |
| ATA151398A (en) * | 1998-09-07 | 2004-02-15 | Isosport Verbundbauteile | METHOD FOR THE PRODUCTION OF THERMOPLASTIC PANELS REINFORCED WITH NATURAL FIBER MATS AND THEIR ADVANTAGEOUS USE |
| CN102558728A (en) * | 2012-01-13 | 2012-07-11 | 上海多凯复合材料有限公司 | Reinforced acrylic resin compound material |
| CN103921439B (en) * | 2014-03-20 | 2016-09-14 | 张�杰 | Board production equipment and method |
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