CN104985690A - Efficient stabilized soil stirring main machine - Google Patents

Efficient stabilized soil stirring main machine Download PDF

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Publication number
CN104985690A
CN104985690A CN201510435811.9A CN201510435811A CN104985690A CN 104985690 A CN104985690 A CN 104985690A CN 201510435811 A CN201510435811 A CN 201510435811A CN 104985690 A CN104985690 A CN 104985690A
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CN
China
Prior art keywords
stirring
arc plate
shaft
agitator tank
large arc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510435811.9A
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Chinese (zh)
Other versions
CN104985690B (en
Inventor
魏曙光
安凯涛
李相伟
李振华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shantui Janeoo Machinery Co Ltd
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Shantui Janeoo Machinery Co Ltd
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Priority to CN201510435811.9A priority Critical patent/CN104985690B/en
Publication of CN104985690A publication Critical patent/CN104985690A/en
Application granted granted Critical
Publication of CN104985690B publication Critical patent/CN104985690B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/14Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
    • B28C5/146Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis with several stirrers with parallel shafts in one container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • B28C5/0831Drives or drive systems, e.g. toothed racks, winches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0862Adaptations of mixing containers therefor, e.g. use of material, coatings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

The invention discloses an efficient stabilized soil stirring main machine, and belongs to stirring equipment. The efficient stabilized soil stirring main machine structurally comprises a stirring tank. A stirring device is arranged in the stirring tank, and a transmission device is arranged at one end of the stirring device. The stirring device comprises two stirring shafts arranged in parallel, and stirring blades are evenly distributed on the stirring shafts. Each stirring blade set includes two stirring blades which are connected through a stirring arm, and the stirring arms are installed on the stirring shafts through long holes formed in the middle portions of the stirring arms. The transmission device comprises two shaft-mounted speed reducers and synchromesh gears. The efficient stabilized soil stirring main machine is reliable in work; while the size of a tank body is reduced as much as possible, a high material filling rate can be guaranteed; the gap between the stirring blades and the side wall of the stirring tank can be adjusted, and therefore production stagnation caused by the lack of accessories will not occur.

Description

Efficient stable soil stirring host
Technical field
The present invention relates to a kind of mixing plant, specifically a kind of efficient stable soil stirring host.
Background technology
Mainly there is following shortcoming in the stirring host that current Stabilized Soil mixing equipment is used:
1, for ensureing the uniformity of mix, increase mixing time, the tank body common design of agitator tank is longer, after tank body lengthens, add the incorporation time of material in tank body, thus good mixing effect can be obtained, but tank body adds overall appearance and size after lengthening, installing space is strengthened, and transport is inconvenient;
2, the stirring vane of stirring host mostly adopts the modes such as welding to be packed on the tank inner surface of shaft or agitator tank at present, use cannot be regulated after stirring vane wearing and tearing, can only change, thus add use cost, in the insufficient situation of accessory, impact is produced.
Summary of the invention
The object of the present invention is to provide a kind of efficient stable soil stirring host, this equipment reliable operation, while reducing tank body size, can ensure higher Material Filling Ratio as far as possible, stirring vane and agitator tank sidewall separation adjustable, ensure production can not stagnate because lacking accessory.
The present invention solves the technical scheme that its technical problem takes: efficient stable soil stirring host, and comprise agitator tank, the inside of agitator tank is provided with agitating device, and one end of agitating device is provided with transmission device;
Described agitating device comprises two shafts be set up in parallel, shaft is evenly distributed with stirring vane, often organize stirring vane and comprise two, be connected by mixing arm between two stirring vanes with group, stirring vane is packed on mixing arm, and mixing arm is arranged on shaft by establishing elongated hole in the middle; Mixing arm on same shaft is that interval is arranged in length and breadth, and on a shaft, the position of horizontal mixing arm is corresponding with the position of longitudinal mixing arm on another root shaft;
Described transmission device comprises two shaft assembled speed reducers, the output shaft of each reductor connects a shaft respectively, the output shaft of described reductor is hollow shaft, shaft directly inserts in described hollow shaft that to realize with reductor direct-connected, be provided with synchromesh gear between two shafts, two synchromesh gears are meshed;
One end away from transmission device on described agitator tank is provided with feeding mouth, and the other end is provided with discharge port.
Further technical scheme is: the length of described agitator tank is 3 meters, and stirring radius is 0.495 meter.Rational length of tank and stirring radius, while reducing tank body size, can ensure higher Material Filling Ratio as far as possible.
Further technical scheme is: the layout angle of described stirring vane is 45 degree, and two stirring vane incline directions of same group are contrary, and the spacing of two groups of stirring vanes adjacent on same shaft is 200 millimeters.Rational stirring vane layout angle and stirring vane spacing, can ensure the abundant mixing of material in the short period of time, and have lower energy consumption.
Further technical scheme is: described agitator tank comprises the sidewall that large arc plate surrounds, sidewall top end opening and be provided with cover cap at opening part; The two ends of large arc plate are provided with end plate, and the outside of end plate is provided with longitudinal riser and horizontal gusset, and outer ledge place and the inside edge place of riser are respectively equipped with outward flange; The upper end of large arc plate is provided with flange suitable for reading, and flange suitable for reading is evenly distributed with multiple holder, and described cover cap is connected with large arc plate by flange suitable for reading.
Further technical scheme is: the inner surface of described large arc plate is provided with little arc plate, and little arc plate is arranged on the position of the corresponding described feeding mouth of large arc plate.Little arc plate plays the effect protecting large arc plate, can prevent the large arc plate wearing and tearing at feeding mouth place during charging.
Further technical scheme is: the outside of described large arc plate is provided with the crossbeam isometric with large arc plate, and described crossbeam parallels with the axis of agitator tank; The outside of large arc plate is also provided with channel-section steel hoop, described channel-section steel hoop and beam vertical, and the shape of channel-section steel hoop and large arc plate outer surface adapts.Crossbeam and channel-section steel hoop can add the intensity of powerful arc plate greatly, the service life of extension device.
Further technical scheme is: the connection between described large arc plate, little arc plate, end plate, riser, gusset, flange suitable for reading, outward flange, crossbeam and channel-section steel hoop is and is welded to connect.
Further technical scheme is: described transmission device is located at the outside of agitator tank, is connected between transmission device with agitator tank by outward flange.
Further technical scheme is: the bottom of described agitator tank is also provided with access hole, and access hole place is provided with door.Design access hole is convenient to the maintenance in later stage.
The invention has the beneficial effects as follows:
1, transmission device adopts two shaft assembled speed reducers, and ensure that transmission is efficient, synchronous gear transport, ensure that two shaft uniform force, thus ensure that the reliability that stirring host works under various operating mode.
2, the length of agitator tank is 3 meters, and stirring radius is 0.495 meter.Rational length of tank and stirring radius, while reducing tank body size, can ensure higher Material Filling Ratio as far as possible.
3, the layout angle of stirring vane is 45 degree, and two stirring vane incline directions of same group are contrary, and the spacing of two groups of stirring vanes adjacent on same shaft is 200 millimeters.Rational stirring vane layout angle and stirring vane spacing, can ensure the abundant mixing of material in the short period of time, and have lower energy consumption.
4, stirring vane is arranged on shaft by the elongated hole on mixing arm, the distance between stirring vane and agitator tank sidewall is regulated by elongated hole, spacing can being adjusted in time after blade wear, ensure the uniformity of mixed material, ensureing that production can not be stagnated because lacking accessory.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention;
Fig. 2 is the top view that Fig. 1 removes after cover cap and feeding mouth;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the structural representation of embodiment of the present invention agitator tank;
Fig. 5 is the top view of Fig. 4;
Fig. 6 is the left view of Fig. 4;
In figure: 1 feeding mouth, 2 cover caps, 3 agitator tanks, 4 transmission devices, 5 agitating devices, 6 shafts, 7 synchromesh gears, 8 reductors, 9 large arc plates, 10 crossbeams, 11 channel-section steel hoops, 12 holders, 13 risers, 14 outward flanges, 15 end plates, 16 gussets, 17 flanges suitable for reading, 18 little arc plates, 19 stirring vanes, 20 access holes.
Detailed description of the invention
Below in conjunction with Figure of description and specific embodiment, the invention will be further described:
As Figure 1-3, efficient stable soil stirring host, comprise agitator tank 3, the inside of agitator tank 3 is provided with agitating device 5, and one end of agitating device 5 is provided with transmission device 4.
Described agitating device 5 comprises two shafts be set up in parallel 6, shaft 6 is evenly distributed with stirring vane 19, often organize stirring vane 19 and comprise two, be connected by mixing arm between two stirring vanes 19 with group, stirring vane 19 is packed on mixing arm, and mixing arm is arranged on shaft 6 by establishing elongated hole in the middle; Mixing arm on same shaft 6 is that interval is arranged in length and breadth, and on a shaft, the position of horizontal mixing arm is corresponding with the position of longitudinal mixing arm on another root shaft.
Described transmission device 4 comprises two shaft assembled speed reducers, the output shaft of each reductor 8 connects a shaft 6 respectively, the output shaft of described reductor 8 is hollow shaft, shaft 6 directly inserts in described hollow shaft that to realize with reductor 8 direct-connected, be provided with synchromesh gear 7 between two shafts 6, two synchromesh gears 7 are meshed.Transmission device 4 adopts two shaft assembled speed reducers, and ensure that transmission is efficient, synchronous gear transport, ensure that two shaft 6 uniform force, thus ensure that the reliability that stirring host works under various operating mode.
One end away from transmission device 4 on described agitator tank 3 is provided with feeding mouth 1, and the other end is provided with discharge port.
The length of described agitator tank 3 is 3 meters, and stirring radius is 0.495 meter.Rational length of tank and stirring radius, while reducing tank body size, can ensure higher Material Filling Ratio as far as possible.
The layout angle of described stirring vane 19 is 45 degree, and two stirring vane 19 incline directions of same group are contrary, and the spacing of two groups of stirring vanes 19 adjacent on same shaft 6 is 200 millimeters.Rational stirring vane layout angle and stirring vane spacing, can ensure the abundant mixing of material in the short period of time, and have lower energy consumption.
As Figure 4-Figure 6, described agitator tank 3 comprises the sidewall that large arc plate 9 surrounds, sidewall top end opening and be provided with cover cap 2 at opening part; The two ends of large arc plate 9 are provided with end plate 15, the outside of end plate 15 is provided with longitudinal riser 13 and horizontal gusset 16, outer ledge place and the inside edge place of riser 13 are respectively equipped with outward flange 14, namely as shown in Figure 6, the lateral edges that riser 13 is connected with end plate 15 is its inside edge, and a lateral edges relative with inside edge is outer ledge; The upper end of large arc plate 9 is provided with flange 17 suitable for reading, and flange 17 suitable for reading is evenly distributed with multiple holder 12, and described cover cap 2 is connected with large arc plate 9 by flange 17 suitable for reading.
The inner surface of described large arc plate 9 is provided with little arc plate 18, and little arc plate 18 is arranged on the position of the corresponding described feeding mouth 1 of large arc plate 9.Little arc plate 18 plays the effect protecting large arc plate 9, can prevent the large arc plate 9 at feeding mouth 1 place during charging from wearing and tearing.
The outside of described large arc plate 9 is provided with the crossbeam 10 isometric with large arc plate 9, and described crossbeam 10 parallels with the axis of agitator tank 3; The outside of large arc plate 9 is also provided with channel-section steel hoop 11, and described channel-section steel hoop 11 is vertical with crossbeam 10, and channel-section steel hoop 11 adapts with the shape of large arc plate 9 outer surface.
Connection between described large arc plate 9, little arc plate 18, end plate 15, riser 13, gusset 16, flange suitable for reading 17, outward flange 14, crossbeam 10 and channel-section steel hoop 11 is and is welded to connect.
Described transmission device 4 is located at the outside of agitator tank 3, is connected between transmission device 4 with agitator tank 3 by outward flange 14.
The bottom of described agitator tank 3 is also provided with access hole 20, and access hole 20 place is provided with door.
For ease of the understanding of the present invention, below in conjunction with a course of work, the invention will be further described:
After stirring host starts, two shafts 6 reversely rotate under the drive of two reductors 8, under the effect of synchromesh gear 7, ensure that the relative position of mixing arm and stirring vane 19 on two shafts 6 can not change.Aggregate and powder enter in agitator tank 3 by the feeding mouth 1 of stirring host, under the effect of material stirring vane 19 on two shafts 6, mix between two shafts 6, simultaneously, mixed material is under the continuous promotion of stirring vane 19, continuous advance, constantly mix again in the process that material advances, last abundant mixed material draws off from the discharge port of stirring host.
The above, just explain through diagrams principles more of the present invention, this description be not the present invention to be confined to shown in described concrete structure and the scope of application, therefore every corresponding modify of being likely utilized and equivalent, all belong to the scope of the claims that the present invention applies for.
Except technical characteristic described in description, all the other technical characteristics are those skilled in the art's known technology.

Claims (9)

1. efficient stable soil stirring host, it is characterized in that, comprise agitator tank, the inside of agitator tank is provided with agitating device, and one end of agitating device is provided with transmission device;
Described agitating device comprises two shafts be set up in parallel, shaft is evenly distributed with stirring vane, often organize stirring vane and comprise two, be connected by mixing arm between two stirring vanes with group, stirring vane is packed on mixing arm, and mixing arm is arranged on shaft by establishing elongated hole in the middle; Mixing arm on same shaft is that interval is arranged in length and breadth, and on a shaft, the position of horizontal mixing arm is corresponding with the position of longitudinal mixing arm on another root shaft;
Described transmission device comprises two shaft assembled speed reducers, the output shaft of each reductor connects a shaft respectively, the output shaft of described reductor is hollow shaft, shaft directly inserts in described hollow shaft that to realize with reductor direct-connected, be provided with synchromesh gear between two shafts, two synchromesh gears are meshed;
One end away from transmission device on described agitator tank is provided with feeding mouth, and the other end is provided with discharge port.
2. efficient stable soil stirring host according to claim 1, it is characterized in that, the length of described agitator tank is 3 meters, and stirring radius is 0.495 meter.
3. efficient stable soil stirring host according to claim 1 and 2, it is characterized in that, the layout angle of described stirring vane is 45 degree, and two stirring vane incline directions of same group are contrary, and the spacing of two groups of stirring vanes adjacent on same shaft is 200 millimeters.
4. efficient stable according to claim 3 soil stirring host, it is characterized in that, described agitator tank comprises the sidewall that large arc plate surrounds, sidewall top end opening and be provided with cover cap at opening part; The two ends of large arc plate are provided with end plate, and the outside of end plate is provided with longitudinal riser and horizontal gusset, and outer ledge place and the inside edge place of riser are respectively equipped with outward flange; The upper end of large arc plate is provided with flange suitable for reading, and flange suitable for reading is evenly distributed with multiple holder, and described cover cap is connected with large arc plate by flange suitable for reading.
5. efficient stable soil stirring host according to claim 4, it is characterized in that, the inner surface of described large arc plate is provided with little arc plate, and little arc plate is arranged on the position of the corresponding described feeding mouth of large arc plate.
6. efficient stable soil stirring host according to claim 5, it is characterized in that, the outside of described large arc plate is provided with the crossbeam isometric with large arc plate, and described crossbeam parallels with the axis of agitator tank; The outside of large arc plate is also provided with channel-section steel hoop, described channel-section steel hoop and beam vertical, and the shape of channel-section steel hoop and large arc plate outer surface adapts.
7. efficient stable soil stirring host according to claim 6, it is characterized in that, the connection between described large arc plate, little arc plate, end plate, riser, gusset, flange suitable for reading, outward flange, crossbeam and channel-section steel hoop is and is welded to connect.
8. the efficient stable soil stirring host according to any one in claim 4-7, it is characterized in that, described transmission device is located at the outside of agitator tank, is connected between transmission device with agitator tank by outward flange.
9. efficient stable soil stirring host according to claim 8, it is characterized in that, the bottom of described agitator tank is also provided with access hole, and access hole place is provided with door.
CN201510435811.9A 2015-07-22 2015-07-22 Efficient stable soil stirring host Active CN104985690B (en)

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Application Number Priority Date Filing Date Title
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CN104985690B CN104985690B (en) 2017-10-03

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107253272A (en) * 2017-07-18 2017-10-17 宁波奇尘电子科技有限公司 Continuous mixing and blending machine
CN108789826A (en) * 2018-04-23 2018-11-13 高碑店市天筑新型建材有限公司 A kind of double-shaft horizontal blender for ready-mixed concrete

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008212888A (en) * 2007-03-07 2008-09-18 Kyc Machine Industry Co Ltd Double-shaft mixer for kneading viscous fluid
CN201537979U (en) * 2009-09-30 2010-08-04 安丘市富邦机械有限责任公司 Paddle blade-type stirring machine with double shafts
CN103128854A (en) * 2013-02-01 2013-06-05 福建南方路面机械有限公司 Continuous double-horizontal-shaft forced mixer for asphalt and concrete
CN203779686U (en) * 2014-04-21 2014-08-20 西安德通交通科技有限公司 Vertical spindle vibrating stirrer
CN204894218U (en) * 2015-07-22 2015-12-23 山推建友机械股份有限公司 High -efficient stabilized soil stirring host computer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008212888A (en) * 2007-03-07 2008-09-18 Kyc Machine Industry Co Ltd Double-shaft mixer for kneading viscous fluid
CN201537979U (en) * 2009-09-30 2010-08-04 安丘市富邦机械有限责任公司 Paddle blade-type stirring machine with double shafts
CN103128854A (en) * 2013-02-01 2013-06-05 福建南方路面机械有限公司 Continuous double-horizontal-shaft forced mixer for asphalt and concrete
CN203779686U (en) * 2014-04-21 2014-08-20 西安德通交通科技有限公司 Vertical spindle vibrating stirrer
CN204894218U (en) * 2015-07-22 2015-12-23 山推建友机械股份有限公司 High -efficient stabilized soil stirring host computer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107253272A (en) * 2017-07-18 2017-10-17 宁波奇尘电子科技有限公司 Continuous mixing and blending machine
CN108789826A (en) * 2018-04-23 2018-11-13 高碑店市天筑新型建材有限公司 A kind of double-shaft horizontal blender for ready-mixed concrete

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