CN104978907B - LED display modules and pedestal disk used and light-operated circuit plate - Google Patents

LED display modules and pedestal disk used and light-operated circuit plate Download PDF

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Publication number
CN104978907B
CN104978907B CN201510452467.4A CN201510452467A CN104978907B CN 104978907 B CN104978907 B CN 104978907B CN 201510452467 A CN201510452467 A CN 201510452467A CN 104978907 B CN104978907 B CN 104978907B
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China
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light source
led
road
led display
pedestal disk
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CN104978907A (en
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朱耀
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Shenzhen City Yi hung Photoelectric Technology Co. Ltd.
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Shenzhen City Yi Hung Photoelectric Technology Co Ltd
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Abstract

A kind of electronic unit after light penetrating, generation bending under external force, convolution, distortion thereon is not damaged and the LED display modules of resilient and pedestal disk used and light-operated circuit plate after the external force is withdrawn from.It also has water proof and dust proof impact resistance and electromagnetism interference and the guard assembly that can not exclusively wrap the light source substrate on light-operated circuit plate and LED lamp component by being in that the pedestal disk of checkerboard grid shape and the LED light control circuit board being assemblied on the pedestal disk are formed made of soft plastic in the light source location hole of pedestal disk.The guard assembly can be in the case where the module be acted on by external force, and the electronic unit of energy effective protection thereon is not damaged.The present invention is light penetrating and with elasticity, without complicated bulky rigid structural support during installation, can both hang or Pasting installation.Cost of investment is low, installation is with removing simplicity, having a safety feature, bear that wind-loading resistance is strong, and the LED display modules after dismounting are still reusable.

Description

LED display modules and pedestal disk used and light-operated circuit plate
Technical field
The present invention relates to a kind of LED display module, more particularly to a kind of checkerboard can be bent in space curved surface, turn round Bent LED display module, can repeat to install and use, withdraw from resilient after external force.
Background technology
In the prior art, the LED of large format shows that curtain wall is formed by several LED display module group assemblings, institute It states LED display module and mainly divides following a few classes:
1) box-type:Installation will be arranged in a matrix on circuit boards to form numerous LED light of picture element, circuit LED light control and driving chip are also equipped on plate, these components form an electric appliance together with the printed circuit on circuit board Unit, then the electric appliance unit (being in fact exactly one piece of circuit board as computer main board) is installed to a semi-enclosed gold In category or plastic casing.The main function of the metal or plastic casing be in order to protect foregoing circuit plate in the case where being subject to external force, Detonator circuit failure when will not distort generation structural deformation because squeezing, while also play the housing in above-mentioned metal or plastic casing Upper setting is assembled into the effect of the mounting structure needed for more large format screen (also known as LED shows curtain wall), such as sets screw hole, hangs Hook etc..Above-mentioned circuit board, metal or plastic casing and disengaging signal, power cord etc. just constitute one similar to box-type LED display module.
The installation of numerous box type LED display screen modules is fixed in structure (being usually bulky steel structure frame) to be formed The LED of large format shows curtain wall.
2) grating type:Above-mentioned box type LED display screen module is heavier in itself and not penetrating, by a combination thereof installation LED display curtain is one piece of huge whole plate, not only heavy but also stuffy room without ventilation, therefore, occurs a kind of LED display of grating type in row Module.
It is mounted on numerous LED light on the circuit board of fine strip shape, then circuit board is embedded in the metal or plastics of U-shaped In slot, a kind of unit lamp bar is formed, plurality of cells lamp bar by required design is equidistantly lined up and is installed to a rigid frame On frame, regularly arranged LED light and regularly arranged lamp bar form the pixel being arranged in a matrix in lamp bar.Usually by LED Lamp controls and driving chip circuit board is arranged on the middle part of lamp bar or the driving structure body at both ends, then from lead-out wire thereon Road is to control and drive the LED light in lamp bar.
Above-mentioned LED light bar, driving structure body are fixed on formation grille type LED display screen module on rigid frame. It can be seen that this module removes lamp bar, driving structure body and unit framework, other parts are penetrating, just as a rectangle Shutter.It is equipped on rigid frame by the screw hole of the module assembling combination, hook etc..
It (is usually bulky steel construction that the installation of numerous grille type LED display screen modules, which is fixed on large-scale rigid structure, Frame) formed large format LED display curtain.
3) LED module combined type LED display screen
Each picture element is mounted directly to one by one on the carriers such as metope, billboard, form picture element is containing LED The module of lamp, module described herein are the set of LED light, circuit board and chip, are the electric appliance unit of small size same specification, The electric appliance unit is fixedly arranged in a small plastic box or is directly encapsulated into transparent plastic article, each module is only a pixel Point is connected with signal and power supply cable between them.Such as a kind of billboard screen, it is exactly in one piece of advertisement with picture Many holes are regularly beaten on board, then will be exposed in this kind of LED module clump hole, on daytime, it is seen that being opened up on billboard The pattern shown, these LED modules exposed of night lighted under the control of signal to be formed picture element one by one be combined into it is various aobvious Show content.
In general, it is far below using the resolution ratio of the LED display curtain of this kind of module composition by aforementioned two kinds of LED display moulds The resolution ratio for the LED display curtain that group is formed.The reason is that one piece of high-resolution screen has more than million picture element, this It is too waste of manpower really kind to be mounted directly method, at present also one method is:It is initially formed fritter and contains regularly arranged perforation LED module unit, then several such unit combination installations are formed into large screen, the purpose is to reduce on-site installation work Amount.
The benefit installed using picture element one by one is can be as installation site arbitrarily changes, such as occasions such as curved surface, because It is the electric wire that can be arbitrarily bent between LED module, unlike aforementioned two kinds of LED display modules, if curved surface to be completed Module must be manufactured curved surface in itself, be unyielding in itself because they are all rigid bodies.If using advance It forms fritter and contains regularly arranged perforation LED module unit, be combined into large screen, then the speciality of its arbitrary surface variation It has been do not existed that, because becoming rigid element after being mounted to unit in advance yet, no longer can arbitrarily be bent, distort, if you need to be bent, It must be prefabricated by size in advance.
Above-mentioned several modules are both needed to be mounted on rigid objects.Thus, the construction or erection of a LED display curtain It is required for building a rigid body structure surface or frame in advance.If scaffold, skin, glass curtain in construction site Large display screen is built or set up to wall etc. just to be needed to destroy original structure to adhere to the display required rigid structure of screen, such as Fruit on skyscraper or glass curtain wall surface, this reformed into take, the engineering that expense is huge, while destroy original building, such as Fruit is the display screen used temporarily, has thus reformed into the project to lose more than gain.
4) the LED combination display screen described in my utility model patent ZL2013200331378
It uses LED display module to be directly bonded on attachment (such as slippery walls and glass curtain wall) and forms large-size screen monitors Curtain, this mode are using reducing the workload that punching or bolt are installed by the way of bonding installation, if to form big face The high-resolution screen of product, workload or huge to can not complete, and manually installed, each LED display module in scene Between clipping room away from being also difficult to accurately hold, meanwhile, the form of this individual module combination is limited by the electric properties such as chip Restriction, the overall brightness of screen is also difficult to improve at present, so being all the low-light level screen that can not be used daytime.
5) my another utility model patent ZL2012200599349《Combination, the tensioning of suspension LED display, bundle Tie up connection structure》
It is that LED module or lamp bar are mounted on component units display screen on the unit grid body of reticular structure (to be equivalent to LED display module) recombinant is installed in large-scale network and forms large screen, while my utility model 201220127867X《The tight formula LED combination display screen of tensioning》It is that will uniformly be inlayed on netted substrate made of light material Embedding LED display module (being equivalent to LED display module), which is hingedly connected to again on the large-scale reticular structure being made of rope, to be formed Large screen.Although both LED display modules with certain permeability, also fail to break away from module be one itself cannot The yoke for the rigid body being arbitrarily bent is that can not install realization in complex-curved, small curved surface, the particularly occasions such as space curved surface , while its installation fixed form quantities is larger.
Pass through the above-mentioned analysis to LED display, it has been found that the hermetic type of LED screen module either box-type, still Grid-like, latticed permeability, they are all the rigid bodies that itself cannot be bent under external force, once it is bent by external forces It will result in structure and circuit damage, while install that their structure is all heavy and that precision prescribed is higher is big for combining Type structure.In a manner that LED module is mounted directly as picture element or workload is huge or be pre-assembled to module Unit and become heavy not penetrating, while this circuit-mode its electrical property, brightness are also undesirable.
Invention content
The technical problem to be solved in the present invention is to provide a kind of light penetrating, generation bending under external force, convolution, torsions Electronic unit after song thereon is not damaged and the LED display modules of resilient and pedestal used after the external force is withdrawn from Disk and light-operated circuit plate.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:
The LED display modules of the present invention, including LED light, driving circuits, the LED display modules are by soft plastic The manufactured pedestal disk in checkerboard grid shape and the LED light control circuit board being assemblied on the pedestal disk are formed, wherein,
Pedestal disk is made of several Gen Jing Dao Hewei roads intersection, and penetrating mesh is formed through Dao Yuwei roads enclosed space, Light source location hole, the circuit slot to take the shape of the letter U through Dao Hewei roads for section are equipped at crossover node through Dao Yuwei roads;
The matrix form electricity that LED light control circuit board is made of several lateral signal transmssion lines and longitudinal signal transmission line intersection Road network, LED light of the setting on light source substrate at the alternate nodes of lateral signal transmssion line and longitudinal signal transmission line, The light source substrate is connected with the lateral signal transmssion line or longitudinal signal transmission line;
The transverse direction signal transmssion line is laid on the fixation of longitudinal signal transmission line in the circuit slot, the light source substrate In the light source location hole, it is additionally provided in light source location hole with water proof and dust proof impact resistance and electromagnetism interference and can It is placed on the protection group that the bottom of the light source substrate therein and LED lamp component and side not exclusively wrap from the bottom to top Part;
The transverse direction signal transmssion line and longitudinal signal transmission line are flexible PCB or RV flexible cords.
The light source substrate, lateral signal transmssion line and longitudinal signal transmission line are flexible PCB, the guard assembly Round or rectangular patch protective sheet, heat-conducting glue layer, enclosing and marine glue form made of rigid, on the periphery of protective sheet The catch that upwardly extends and can bend is equipped at intervals with, wherein,
Protective sheet is placed in pedestal and tries to get to the heart of a matter the position of crossover node described in face, catch thereon from the periphery of the crossover node to Upper stretching, extension wraps the light source location hole, light source substrate and the enclosing that is placed on light source substrate;
Lead between inner bottom surface and the light source substrate of the heat-conducting glue layer coated on protective sheet and by the heat on light source substrate Cross protective sheet export;
LED light source is set on the circular light source substrate of enclosing;
Marine glue is injected in the space between the enclosing and the LED light source;
The upper edge of the catch bends inwards holding on the upper limb of the enclosing.
The light source substrate is hard plate, and guard assembly cross sectional shape made of rigid is rounded or rectangle And peviform protective plate, heat-conducting glue layer, enclosing and the marine glue composition that bottom surface is closing, it is set around the periphery interval of the protective plate Have a side wall upwardly extended, between adjacent wall for can make the lateral signal transmssion line or longitudinal signal transmission line pass through it is logical Road is equipped with outwardly extending scene-affinity at the top of side wall, wherein,
Protective plate is embedded in the light source location hole, and light source location hole is stretched out in bottom, scene-affinity holding thereon and be bonded or It is moulded on pedestal disk;
The light source substrate and the enclosing being placed on light source substrate are placed in protective plate, and LED light source is set to enclosing ring Around light source substrate on;
Marine glue is injected in the space between the enclosing and the LED light source.
It is described through shape of the Dao Hewei roads in the pedestal disk plane be linear or Curved.
Described through Dao Hewei roads on the direction of the vertical pedestal disk disk is in pre- bending.
Waterproof glue line is injected on the lateral signal transmssion line being layed in the circuit slot and longitudinal signal transmission line.
The protective sheet or protective plate are made by metal or duroplasts.
Signal power source input and output connector and LED drive control circuit chips can be embedded in by being further respectively had on pedestal disk Auxiliary location hole, the signal power source input and output connector or LED drive control circuits chip are mounted on and are set to the auxiliary and determine On auxiliary substrate at the hole of position, signal power source input and output therein can be placed on from the bottom to top by being equipped in the auxiliary location hole The guard assembly that connector or LED drive control circuit chips not exclusively wrap.
Flexible pedestal disk, the pedestal disk are made of soft plastic used in the LED display modules of the present invention, entire pedestal Disk is made of several Gen Jing Dao Hewei roads intersection, and penetrating mesh is formed through Dao Yuwei roads enclosed space, is intersected through Dao Yuwei roads At node for can be embedded in setting LED luminescence components light source location hole, it is described through Dao Hewei roads for can be laid with signal transmssion line and The circuit slot that section takes the shape of the letter U.
LED light control circuit board used in the LED display modules of the present invention, including LED light, drive control circuit, by Several lateral signal transmssion lines and longitudinal signal transmission line, which intersect, forms matrix form, and the LED light is mounted on lateral signal and passes On light source substrate at defeated line and longitudinal signal transmission line crossover node, the transverse direction signal transmssion line and longitudinal signal transmission line For RV connection flexible cords or flexible PCB, the light source substrate is flexible PCB or Rigid Flex.
Compared with prior art, LED display modules of the invention are made by soft plastic and are in the pedestal of checkerboard grid shape Disk and be assemblied on the pedestal disk include LED light, drive control circuit, input/output interface and signal transmssion line are formed LED light control circuit board group into.Each LED light thereon is mounted on pedestal disk on grid node and forms the pixel of the module Point, by LED light, the light source substrate of mounted LED lamp, drive control chip and signal input output interface respectively by by metal or Guard assembly effective protection made of rigid plastics, the guard assembly have water proof and dust proof impact resistance effect, can be in the module It is acted on by external force in the state of generating bending, distortion or convolution, the electronic unit of energy effective protection thereon is not damaged.Meanwhile On the pedestal disk of checkerboard grid shape is soft plastic and fexible conductor in addition to guard assembly protection portion point, can be by External force bending, distortion, since entire pedestal disk is an accurate injection-moulded items, after withdrawing from external force, in the effect of its internal stress Under, it can restore again to reason geomery.Such structure ensure that palpus related electronic component to be protected, and can allow Other parts can be deformed and be restored, and be suitble to reuse.
The present invention is light penetrating and with elasticity, without complicated bulky rigid structural support during installation, is needing to hang Occasion, such as on the scaffold of construction site, outside building, their permutation and combination can be bound to can be with load substantially On plastic wire, above-mentioned occasion is resuspended;It, can be in above-mentioned pedestal for surfaces such as glass curtain wall, slippery walls, billboards The rigid element bottom on disk with guard assembly protection imposes pressure sensitive adhesive, it is possible to which single pedestal disk is taken the present invention's LED display modules paste above-mentioned occasion, their a large amount of permutation and combination by way of stickup can be formed large format Screen.According to the shape of above-mentioned support occasion, the LED display curtain formed by it will become with the variation of metope shape Change, can be plane, spherical surface or other special-shaped curved.
To sum up, cost of investment of the present invention is low, installation with remove it is easy, have a safety feature, strong, dismounting of bearing wind-loading resistance LED display modules afterwards are still reusable.It is construction site scaffold, the building of short-period used at best implementation of the invention Exterior wall, glass curtain wall surface, grassland, square, massif etc. are that real estate building live commercial, large-scale social recreational and sports activities are faced The inexpensive, quick of video playing is realized in the business activities such as Shi Xuanchuan, large-scale outdoors performance activity, large-scale Outdoor Scene formula performance Installation and the sharp weapon reused.
Description of the drawings
Fig. 1 is the pedestal disk enlarged diagram of the present invention.
Fig. 2 is one of display module schematic diagram of the present invention.
Fig. 3 is the enlarged diagram in S portions in Fig. 2.
Fig. 4 is A-A sectional views in Fig. 3.
Fig. 5 is B-B sectional views in Fig. 3.
Fig. 6 is C-C sectional views in Fig. 3.
Fig. 7 is the enlarged diagram in T portions in Fig. 2.
Fig. 8 is D-D cutaway view Amplified images in Fig. 7.
Fig. 9 is the two of the display module schematic diagram of the present invention.
Figure 10 is the three of the display module schematic diagram of the present invention.
Figure 11 is that the guard assembly of the present invention and pedestal disk assemble one of enlargement decomposition.
Figure 12 is that the guard assembly of the present invention and pedestal disk assemble the two of exploded view amplification.
Figure 13 is that the guard assembly of the present invention and pedestal disk assemble the three of exploded view amplification.
Figure 14 is that the guard assembly of the present invention and pedestal disk assemble the four of exploded view amplification.
Figure 15 is that the guard assembly of the present invention and pedestal disk assemble the five of exploded view amplification.
Figure 16 is that the guard assembly of the present invention and pedestal disk assemble the six of exploded view amplification.
Figure 17 is that the guard assembly of the present invention and pedestal disk assemble the seven of exploded view amplification.
Reference numeral is as follows:
Pedestal disk 10, through road 11, latitude road 12, crossover node 13, light source location hole 14, auxiliary location hole 15, circuit slot 16, Lateral signal transmssion line and longitudinal signal transmission line 20, light source substrate 30, LED light 31, guard assembly 40, are prevented alternate nodes 21 Bluff piece 41, catch 42, protective plate 43, side wall 44, scene-affinity 45, enclosing 46, heat-conducting glue layer 47, marine glue 48, signal power source input Out splice going splice 50, LED drive control circuits chip 60, auxiliary substrate 70, bottom sticker 80.
Specific embodiment
As shown in figs. 2-10:The LED display modules of the present invention are made of soft plastic in checkerboard grid shape (referring to figure 1) pedestal disk 10 and the LED light control circuit board being assemblied on the pedestal disk 10 and can be to the electronics on LED light control circuit board Component plays water proof and dust proof impact resistance and the guard assembly 40 of electromagnetism interference is formed.
Large-scale LED is can be assembled by the LED display modules of several present invention and shows curtain wall.
Each component in the module is now introduced respectively:
1st, pedestal disk 10
The pedestal disk 10 is by soft plastic single injection-molded, by several 12 structures of Gen Jing Dao11He Wei roads intersected anyhow Into, form penetrating mesh through 12 enclosed space of Dao11Yu Wei roads, at 12 crossover nodes 13 through Dao11Yu Wei roads be equipped with light Source location hole 14 (the light source location hole 14 according to the difference of the LED light control circuit board and guard assembly 40, be set as through-hole and Two kinds of structures of non through hole), the circuit slot 16 to take the shape of the letter U through Dao11He Wei roads 12 for section.
Shape of the 10 Shang Jing Dao11He Wei roads 12 of pedestal disk in 10 plane of pedestal disk can be linear or curved It is curved.Meanwhile it may be designed as pre- bending on the direction of vertical 10 disk of pedestal disk.The structure can greatly facilitate the LED The installation of display module, i.e., by the way that there is certain telescopic resilience through Dao11He Wei roads 12, irregular fixed point according to It holds in the palm on object, slight drawing force is imposed to mesh by appropriate, the less rule of the support object can be fixed in On fulcrum, without as the shortcomings that regular fulcrum can just be fixed must be built in the prior art.Its advantage is side Just it installs, because ground is suitable, installation cost is low.
As a further improvement, (present invention preferably avris position) further respectively has and can be embedded in signal on pedestal disk 10 (i.e. separately positioned signal power source input adapter and out splice going splice, the signal wire of LED module have power input out splice going splice 50 Input terminal and input terminal are that signal goes down in the transmission of each membrane module, they should be connected to next in both sides, i.e. output In the input of module, it is sequentially connected down, power supply is parallel relationship on each module, physically similar to signal wire, Be referred to as signal power source input and output connector 50 herein for convenience of label, similarly hereinafter) and the auxiliary of LED drive control chips determine Position hole 15 (the auxiliary location hole 15 is also configured as two kinds of structures of through-hole and non through hole).
2nd, LED light control circuit board
The LED light control circuit board intersects what is formed by several lateral signal transmssion lines and longitudinal signal transmission line 20 Matrix form circuit network sets light source substrate 30, LED at the alternate nodes 21 of lateral signal transmssion line and longitudinal signal transmission line Lamp 31 is mounted on the light source substrate 30, the light source substrate 30 and the lateral signal transmssion line or longitudinal signal transmission line electricity It is connected;The transverse direction signal transmssion line connect flexible cord, flexible PCB or Rigid Flex, institute with longitudinal signal transmission line for RV It can be flexible PCB or hard pcb board to state light source substrate 30 (for glass-fiber-plate or aluminum substrate pcb board).
The LED light control circuit board can be a complete circuit board, electronic component (such as LED light 31, driving core thereon Piece and other electric elements) it can disposably be installed on the board by automation equipments such as chip mounters, this kind of mode can carry High efficiency, product quality and installation effectiveness.
The light source substrate 30 is embedded in the light source location hole 14, when the lateral signal transmssion line and longitudinal direction are believed When number transmission line 20 is flexible PCB, the light source substrate 30 is the flexible PCB being integrated with the flexible PCB; When the lateral signal transmssion line connects flexible cord or Rigid Flex with longitudinal signal transmission line 20 for RV, the light source Substrate 30 is the flexible PCB or hard pcb board being electrically connected with the signal transmssion line.
The signal power source input and output connector 50 and LED drive control chips are separately mounted to be set to corresponding described On auxiliary substrate 70 at auxiliary location hole 15.
Equally, when the lateral signal transmssion line and longitudinal signal transmission line 20 are flexible PCB, described is auxiliary Part substrate 70 is the flexible PCB being integrated with the flexible PCB;When the lateral signal transmssion line and longitudinal signal pass When defeated line 20 is RV connection flexible cords or Rigid Flex, the auxiliary substrate 70 is the flexibility being electrically connected with the signal transmssion line Circuit board or hard pcb board.
The transverse direction signal transmssion line is embedded in the circuit slot 16 with longitudinal signal transmission line and injects waterproof on it Glue 48 is fixed.
3rd, guard assembly 40
Its act on be make be mounted on pedestal disk 10 on the luminescence component being made of light source substrate 30 with LED light 31 and by auxiliary Part substrate 70 has waterproof with the auxiliary component that corresponding signal power source input and output connector 50 and LED drive controls chip are formed Dust-proof impact resistance and anti-electromagnetic interference capability.
The guard assembly 40 of the present invention for the difference of the light source substrate 30, auxiliary substrate 70, can be divided into following several Kind structure:
1) when light source substrate 30 is flexible PCB
A. when light source location hole 14 is through-hole
As shown in Figure 13,14, the protective sheet 41 made of rigid of guard assembly 40, heat-conducting glue layer 47, enclosing 46 and marine glue 48 form.
Preferably protective sheet 41 of the invention is made of the metal or composite hard plastic material of electromagnetism interference.Its shape can be according to light source Depending on the shape of location hole 14 (being at this time through-hole), the present invention preferably its shape is round sheet, between the periphery of protective sheet 41 Every equipped with the catch 42 that upwardly extends and can bend.
During assembling, applied on the inner bottom surface of protective sheet 41 and apply heat-conducting glue layer 47, then it is close to the light from bottom to top The bottom of source location hole 14, catch 42 thereon are peripheral (i.e. by the disk body of the pedestal disk 10 of 14 position of light source location hole Between the mesh hole of the light source location hole 14) stretching, extension upwards, the light that will be set in the light source location hole 14 later Source substrate 30, LED light 31 and the enclosing 46 that is placed on the light source substrate 30 wrap.At this point, the heat on light source substrate 30 can lead to Protective sheet 41 is crossed to export.
The enclosing 46 is the annular ring in tubbiness made of the metal of electromagnetism interference or composite hard plastic material, by the ring Shape circle is placed on light source substrate 30, then the space between enclosing 46 and the LED light 31 in a manner of around the LED light 31 Interior injection light transmission marine glue 48, later, the upper edge of the catch 42 is bent inwards and is stuck on the upper limb of the enclosing 46, by This formed one it is solid, have certain degree of hardness and a combination (hereinafter referred to as pixel of water proof and dust proof impact resistance and electromagnetism interference Hardware).
B. when light source location hole 14 is non through hole
As shown in Figure 15,16, the protective sheet 41 made of rigid of guard assembly 40, heat-conducting glue layer 47, enclosing 46 and marine glue 48 form.
This example is other identical in addition to 41 structure of protective sheet is different from above-mentioned " 1) a. ".
Protective sheet 41 in this example is only disk, and catch 42 is not set in its periphery.
The pixel hardware is by sequentially connected protective sheet 41, heat-conducting glue layer 47, light source substrate 30, LDE lamps, enclosing 46 and transparent watertight glue 48 form.(gluing or injection can be used in protective sheet 41 in 41 fixedly embedded light source location hole 14 of protective sheet Mosaic mode is fixed in the light source location hole 14), it is made of the metal or composite hard plastic material of electromagnetism interference.
2) when auxiliary substrate 70 is flexible PCB
A. when auxiliary location hole 15 is through-hole
As shown in figure 14, the guard assembly 40 is except the protective sheet 41 made of rigid, heat-conducting glue layer 47, enclosing 46 It is formed with marine glue 48.
The shape of protective sheet 41 can be depending on the shape of auxiliary location hole 15, the preferably rectangular sheet of the present invention, anti- The periphery of bluff piece 41 is equipped at intervals with the catch 42 that upwardly extends and can bend.
During assembling, applied on the inner bottom surface of protective sheet 41 and apply heat-conducting glue layer 47, then it is close to from bottom to top described auxiliary The bottom of part location hole 15, catch 42 thereon are peripheral (i.e. by the disk body of the pedestal disk 10 of 15 position of auxiliary location hole Between the mesh hole of the auxiliary location hole 15) stretching, extension upwards, it will be set to later described auxiliary in the auxiliary location hole 15 Part substrate 70 and signal power source input and output connector 50 or auxiliary substrate 70 and LED drive controls chip and it is placed in the auxiliary base Enclosing 46 on plate 70 wraps.At this point, auxiliary substrate 70 by protective sheet 41 by heat derives thereon.
The enclosing 46 is the annular ring in tubbiness made of metal or duroplasts, by the annular ring with the circular letter The mode of number power input out splice going splice 50 or LED drive control chips is placed on auxiliary substrate 70, then enclosing 46 with it is described Light transmission is injected in space in space between power input out splice going splice or between enclosing 46 and LED drive control chips to prevent Glue 48 later, the upper edge of the catch 42 is bent inwards and is stuck on the upper limb of the enclosing 46, and a knot is consequently formed In fact, there are certain degree of hardness and the combination of water proof and dust proof impact resistance and electromagnetism interference (hereinafter referred to as auxiliary portion hardware).
B. when auxiliary location hole 15 is non through hole
As shown in figure 16, the protective sheet 41 made of rigid of guard assembly 40, heat-conducting glue layer 47,46 and of enclosing Marine glue 48 forms.
This example is other identical in addition to 41 structure of protective sheet is different from above-mentioned " 2) a. ".
Protective sheet 41 in this example is only rectangular sheet, and catch 42 is not set in its periphery.
The auxiliary portion hardware is by sequentially connected protective sheet 41, heat-conducting glue layer 47, signal power source input and output connector 50 or LED drive controls chip, enclosing 46 and transparent watertight glue 48 are formed.In 41 fixedly embedded auxiliary location hole 15 of protective sheet (gluing can be used in protective sheet 41 or injection mosaic mode is fixed in the auxiliary location hole 15), by the metal of electromagnetism interference Or composite hard plastic material is made.
3) light source substrate 30 is hard pcb board
A. when light source location hole 14 is through-hole
As shown in Figure 11,12, this example only shape of protective sheet 41 and set-up mode is different from above-mentioned " 1) a. " protective sheet 41, Other structures all same.
The peviform protective plate 43 that the shape of protective sheet 41 in this example is rectangle and bottom surface is closing, around the protective plate 43 Periphery be equipped at intervals with the side wall 44 upwardly extended, for the lateral signal transmssion line or longitudinal direction letter can be made between adjacent wall 44 The channel that number transmission line passes through, outwardly extending scene-affinity 45 is equipped at the top of side wall 44, and protective plate 43 is embedded in light source positioning In hole 14, light source location hole 14 is stretched out in bottom, and 45 holding of scene-affinity thereon the light source substrate 30 and is put on pedestal disk 10 It being placed in protective plate 43 in the enclosing 46 on light source substrate 30, LED light source is set on the circular light source substrate 30 of enclosing 46, Transparent watertight glue 48 is injected between enclosing 46 and the LED light source, thus forms the pixel hardware.
Heat-conducting glue layer 47 in this example is coated between the inner bottom surface of protective plate 43 and the light source substrate 30.
B. when light source location hole 14 is non through hole
As shown in figure 17, also shouldn't protective sheet 41, light source substrate 30 is directly embedded into the light source location hole 14, then is pressed The method encapsulation of aforementioned " 3) a. " forms the pixel hardware.
4) auxiliary substrate 70 is hard pcb board
A. when auxiliary location hole 15 is through-hole
As shown in figure 12, the protective sheet 41 in this example only shape of protective sheet 41 and set-up mode and above-mentioned " 2) a. " is not Together, other structures all same.
The peviform protective plate 43 that the shape of protective sheet 41 in this example is rectangle and bottom surface is closing, around the protective plate 43 Periphery be equipped at intervals with the side wall 44 upwardly extended, for the lateral signal transmssion line or longitudinal direction letter can be made between adjacent wall 44 The channel that number transmission line passes through is equipped with outwardly extending scene-affinity 45, the fixedly embedded auxiliary of protective plate 43 at the top of side wall 44 In location hole 15 (gluing can be used in protective plate 43 or injection mosaic mode is fixed in the auxiliary location hole 15), bottom is stretched out Auxiliary location hole 15,45 holding of scene-affinity thereon the auxiliary substrate 70 and are placed on auxiliary substrate 70 on pedestal disk 10 Enclosing 46 is placed in protective plate 43, and signal power source input and output connector 50 or LED drive control chips are set to 46 ring of enclosing Around auxiliary substrate 70 on, noted between enclosing 46 and the signal power source input and output connector 50 or LED drive control chips Enter transparent watertight glue 48, thus form the auxiliary portion hardware.
Between inner bottom surface and the auxiliary substrate 70 of the heat-conducting glue layer 47 coated on protective plate 43 in this example.
B. when auxiliary location hole 15 is non through hole
It is identical with the structure shown in Figure 17, in this example also shouldn't protective sheet 41, auxiliary substrate 70 is directly embedded into this In auxiliary location hole 15, then by the method encapsulation composition of aforementioned " 4) a. " the auxiliary portion hardware.
During production, punch process can be used in protective sheet 41 or protective plate 43 in guard assembly 40 of the invention, so imitates Rate is high, at low cost, while in actual installation, and heat conductive silica gel fitting circuit unit flexible PCB is spread in inner surface painting, greatly The thermal diffusivity of LED light 31 and chip on circuit is strengthened greatly, meanwhile, protective sheet 41 or protective plate 43 also can effectively shield outside Electromagnetic interference.
The present invention is passed through since the lateral signal transmssion line and longitudinal signal transmission line 20 are respectively embedded on pedestal disk 10 The marine glue 48 being bonded with waterproofing protection effect is injected in 12 corresponding circuit slot 16 of Dao11He Wei roads and then on it Agent, after 48 doses of solidifications of marine glue, the entirety formed should be able to reach the water proofing property of IP68 ranks, even if being put into water It can work normally.It welds and after glued upper signal power source input and output connector 50 and connection cable, which accuses It completes.In actual use, signal power source input and output connector 50 should select the device that waterproofing grade reaches IP65, whole to ensure Cover reliability, the weatherability of large screen system outdoors.
LED display modules of the present invention can be bent without damaging, i.e., described to be made in advance through Dao11He Wei roads 12 Into bending, and certain telescopic variation amount can be provided under external force due to it is soft plastic;At these through 11 He of road The intersecting crossover node 13 in latitude road 12 sets the pixel hardware, installation signal power source input and output connector 50 with Auxiliary portion hardware described in the position setting of LED drive control circuits chip 60.Thus it forms a kind of except pixel hardware and auxiliary Outside part portion hardware cannot be effectively protected by external force deformation, 10 part of pedestal disk of other parts, which then becomes, to be allowed by external force It acts on and generates bending, convolution, distortion, the software stretched, be equipped with signal and power supply cable forms LED display modules, if then will Dry these LED display modules can form jumbo LED display curtain by permutation and combination.The LED of the present invention shows mould Group is because pedestal disk 10 is porous open type, its own very light in weight, and being molded since it can be used, thus its thickness also may be used With the very thin of making.Therefore, install outdoors because its ventilative rate is very high, simple just become to their mounting condition, be not necessary to because It bears very big load (dead weight formed by many LED display curtain groups and wind load) and becomes heavy firm.At some Occasion of the attachment for smooth surface, such as slippery walls, glass curtain wall, billboard surface can show curtain wall in above-mentioned LED In the pixel hardware and auxiliary portion hardware bottom setting sticker, so that it may it is described that LED is shown that curtain wall is affixed directly to Attachment surface on;On the scaffold in construction site, on the truss of outdoors performance, even grassland, hillside fields, massif etc. It is various it is complex-curved on, can by the present invention bind on plastic net one by one, then hang or be laid in above-mentioned occasion.It is all These easy-to-use mounting means are all because the LED of the present invention shows that curtain wall has frivolous penetrating and soft and can moderately become The characteristics of shape, is caused.
Show that the installation method of curtain wall is as follows by the LED that the LED display modules of the present invention are formed:
It is mature technology about its overall circuit signal transmission and power supply distribution technique, I will not elaborate.
LED of the present invention shows that the main mounting means of curtain wall has bonding method and linked network method:
1) bonding method.
Pass through the pixel hardware in each LED display modules and the bottom sticky end portion sticker of auxiliary portion hardware 80 can be adhered directly onto the LED display modules on the smooth object in some surfaces, such as slippery walls, glass curtain wall, billboard Surfaces are waited, pressure sensitive adhesive can be selected in bottom sticker 80 herein, and pressure sensitive adhesive will not permanently attach to surface, is shown removing LED Show and cleaning is conveniently struck off during module, apply other adhesives if you need to add when sufficient intensity and weatherability to reinforce, this peace Dress method makes the LED that the LED display modules by several present invention are formed show that curtain wall is can to remove recycling (i.e. Bottom sticker 80 is pasted in the bottom of the pixel hardware and auxiliary portion hardware, so that it may make again elsewhere again after dismounting With).
2) linked network method is on commercially available a variety of plastic nets, metal mesh, then by plastic net, gold by the binding of LED display modules Belong to net to be hanging to the various buildings that can be born such as building site scaffold, girder or be routed to surface that is various or smooth or rising and falling.
Need herein emphasis illustrate be:The LED display module Zhong Jing Dao11He Wei roads 12 all have manufacture Pre-bending!The purpose of this design feature is the large LED display screen because being made of the LED display modules of several present invention The installation for being mounted differently than existing LED display curtain module of wall, existing LED display curtain module are all mounted in size On the stringent steel structure frame accurately controlled, and possessed mounting hole position etc. is also and steel the LED display curtain module in itself Structural framing is strictly matched, because large screen signal system is the accuracy matrix system of digitisation, a large screen system has How many digital pixels, it is corresponding that how many a physical picture element points, the existing each LED display for forming large screen are just set The assembling that it is in modulus again after planning is good that the size Pixels point of curtain module, which is all, it is impossible to show LED because of the size limitation at scene The cutting of display screen module is used.
In general, most of LED display curtain module is frequently utilized for some interim occasions, it is impossible to carry out essence to installation surface True installation point dimension layout and reserved.And the LED of the present invention shows curtain wall then due to having through Dao11He Wei roads 12 thereon There is pre-bending, therefore, it is small-scale can to show that the size of curtain wall carry out some according to the restriction of site dimension to LED for it during installation Compression stretches, and this pre-bending one is there is provided some deflections without damaging the lateral signal transmssion line therein and indulging To signal transmssion line 20;Second is that the bonding of bottom sticker 80 will not be removed because of deformational stress;Third, it is repeated after dismounting When, itself can be restored to intrinsic size rather than permanent deformation again.But this structure can cause the mold of manufacture pedestal disk 10 Compared with complex and expensive and the assembling difficulty that entire LED shows curtain wall is increased, so in certain feelings for not needing to carry out size adjusting Under condition, LED display module Zhong Jing Dao11He Wei roads 12 of the invention can not be manufactured into pre-bending structure.

Claims (10)

1. a kind of LED display modules, including LED light (31), driving circuits, it is characterised in that:The LED display modules by In the pedestal disk (10) of checkerboard grid shape and the LED light control circuit board structure being assemblied on the pedestal disk (10) made of soft plastic Into, wherein,
Pedestal disk (10) is intersected by several Gen Jing roads (11) and latitude road (12) to be formed, through road (11) and latitude road (12) enclosed space shape Into penetrating mesh, light source location hole (14) is equipped at the crossover node (13) through road (11) and latitude road (12), it is described through road (11) and latitude road (12) are the circuit slot (16) that takes the shape of the letter U of section;
The matrix form electricity that LED light control circuit board is made of several lateral signal transmssion lines and longitudinal signal transmission line (20) intersection Road network, setting is on light source substrate (30) at the alternate nodes (21) of lateral signal transmssion line and longitudinal signal transmission line LED light (31), the light source substrate (30) is connected with the lateral signal transmssion line or longitudinal signal transmission line;
The transverse direction signal transmssion line is laid on the fixation of longitudinal signal transmission line in the circuit slot (16), the light source substrate (30) it in the embedded light source location hole (14), is additionally provided in light source location hole (14) with water proof and dust proof impact resistance and resisted Electromagnetic interference and can be placed on from the bottom to top the light source substrate (30) therein and LED light (31) component bottom and side not Fully wrapped around guard assembly (40) firmly;
The transverse direction signal transmssion line and longitudinal signal transmission line (20) are flexible PCB or RV flexible cords.
2. LED display modules according to claim 1, it is characterised in that:The light source substrate (30), lateral signal transmission Line and longitudinal signal transmission line (20) are flexible PCB, the guard assembly (40) round or rectangle made of rigid Laminar protective piece (41), heat-conducting glue layer (47), enclosing (46) and marine glue (48) composition, set at the periphery interval of protective sheet (41) There is the catch (42) that upwardly extends and can bend, wherein,
Protective sheet (41) is placed in the position of crossover node (13) described in pedestal disk (10) bottom surface, and catch (42) thereon is by the intersection Stretching, extension by the light source location hole (14), light source substrate (30) and is placed on light source substrate (30) upwards for the periphery of node (13) Enclosing (46) wraps;
Between inner bottom surface and the light source substrate (30) of the heat-conducting glue layer (47) coated on protective sheet (41) and by light source substrate (30) heat on is exported by the protective sheet (41);
LED light source is set on the circular light source substrate (30) of enclosing (46);
Marine glue (48) is injected in the space between the enclosing (46) and the LED light source;
The upper edge of the catch (42) bends inwards holding on the upper limb of the enclosing (46).
3. LED display modules according to claim 1, it is characterised in that:The light source substrate (30) is hard plate, described Guard assembly (40) cross sectional shape made of rigid is rounded or rectangle and peviform protective plate (43) that bottom surface is closing, Heat-conducting glue layer (47), enclosing (46) and marine glue (48) composition, are equipped at intervals with around the periphery of the protective plate (43) and prolong upwards The side wall (44) stretched, between adjacent wall (44) for can make the lateral signal transmssion line or longitudinal signal transmission line pass through it is logical Road is equipped with outwardly extending scene-affinity (45) at the top of side wall (44), wherein,
In the embedded light source location hole (14) of protective plate (43), light source location hole (14), scene-affinity (45) thereon are stretched out in bottom Holding is simultaneously bonded or is moulded on pedestal disk (10);
The light source substrate (30) and the enclosing (46) being placed on light source substrate (30) are placed in protective plate (43), LED light source It is set on the circular light source substrate (30) of enclosing (46);
Marine glue (48) is injected in the space between the enclosing (46) and the LED light source.
4. LED display modules according to any one of claim 1-3, it is characterised in that:It is described through road (11) and latitude road (12) shape in pedestal disk (10) plane is linear or Curved.
5. LED display modules according to claim 4, it is characterised in that:It is described through road (11) and latitude road (12) vertical It is in pre- bending on the direction of pedestal disk (10) disk.
6. LED display modules according to claim 1, it is characterised in that:In the horizontal stroke being layed in the circuit slot (16) Marine glue (48) layer is injected on signal transmssion line and longitudinal signal transmission line.
7. the LED display modules according to Claims 2 or 3, it is characterised in that:The protective sheet (41) or protective plate (43) It is made by metal or duroplasts.
8. LED display modules according to claim 1, it is characterised in that:Being further respectively had on pedestal disk (10) can be embedding Enter the auxiliary location hole (15) of signal power source input and output connector (50) and LED drive control circuits chip (60), the signal Power input out splice going splice (50) or LED drive control circuits chip (60) are mounted on being set at the auxiliary location hole (15) On auxiliary substrate (70), signal power source input and output therein can be placed on from the bottom to top by being equipped in the auxiliary location hole (15) The guard assembly (40) that connector (50) or LED drive control circuits chip (60) not exclusively wrap.
9. a kind of flexible pedestal disk (10) used in LED display modules, it is characterised in that:The pedestal disk (10) is by soft plastic Single injection-molded, entire pedestal disk (10) is intersected by several Gen Jing roads (11) and latitude road (12) to be formed, through road (11) and latitude road (12) enclosed space forms penetrating mesh, through being sent out at road (11) and latitude road (12) crossover node (13) for that can be embedded in setting LED The light source location hole (14) of optical assembly, it is described through road (11) and latitude road (12) can be laid with signal transmssion line and section takes the shape of the letter U Circuit slot (16).
10. flexible pedestal disk used in LED display modules according to claim 9, it is characterised in that:Warp on it In road (11) and latitude road (12), adaptation is equipped with the LED light control circuit board including LED light (31) and drive control circuit, the LED Light-operated circuit plate forms matrix form, the LED light by several lateral signal transmssion lines and longitudinal signal transmission line (20) intersection (31) it is mounted on the light source substrate (30) at lateral signal transmssion line and longitudinal signal transmission line crossover node (13), the horizontal stroke Flexible cord or flexible PCB are connect for RV with longitudinal signal transmission line to signal transmssion line, the light source substrate (30) is flexible electrical Road plate or Rigid Flex.
CN201510452467.4A 2015-07-28 2015-07-28 LED display modules and pedestal disk used and light-operated circuit plate Active CN104978907B (en)

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