A kind of circular copper plumbing of water heater combustion heating and manufacture method thereof
Technical field
The present invention relates to the water pipe of water heater combustion heating, specifically a kind of circular copper plumbing of water heater combustion heating and manufacture method thereof.
Background technology
The water pipe of existing water heater combustion heating is all the DC tube of hollow, DC tube is bent to pipe row, in pipe row below, some row's fire rows are set, its firepower control water temperature is regulated by firepower knob, water temperature knob, winter in summer adjusting knob, due to fire row burn time, can only to the outer wall burning of pipe row, the burning quantity of fire row or increase and decrease firepower can only be regulated to regulate the temperature of its water to the burning that some pipes are arranged, the combustion gas that the burning quantity of fire row increases and firepower increasing consumes increases accordingly; Owing to being DC tube, water velocity is relatively very fast, by increasing pipe row row, water can only be taken an unnecessary way more and increase the burning of pipe row row quantity by adding big fire, obtaining high-temperature water; Product fire row quantity old-fashioned is above all generally three rows, and pipe row amount is many, when needing high-temperature water, and the shortcomings such as gas consumption is high.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind ofly reduce pipe row amount, increase water pipe burning area, the water velocity that slows down, save combustion gas, circular copper plumbing and manufacture method thereof that firepower reduces the water heater combustion heating of the hot water that also can reach a high temperature.
The scheme solved the problems of the technologies described above is:
A kind of circular copper plumbing of water heater combustion heating, described circular copper plumbing (1) is drilled with upper circular hole (11) corresponding to some vertical direction and lower circular hole (12), the diameter of upper circular hole (11) is less than lower circular hole (12) diameter, the copper funnel cup (13) that the inversion upper circular hole (11) and lower circular hole (12) being fixed with simultaneously taper is installed, the cone of copper funnel cup (13) is fixed on circular hole (11) hole wall, and footing is fixed on lower circular hole (12) hole wall.
Further: the diameter of described upper circular hole (11) is below the half of lower circular hole (12) diameter or half.
Further: a kind of circular water pipe of water heater combustion heating, also comprise its manufacture method, manufacture method is as follows:
Step 1: generate procedure with the three-dimensional solid modeling of MASTERCAM or UG or TYPE3 third party CAM Software for Design copper funnel cup on computers, then CNC CNC milling machine machining center is imported, enter copper bar in the cross-under of CNC CNC milling machine machining center and export procedure, automatic machine-shaping copper funnel cup is in kind;
Step 2: first choose circular copper pipe, then determines its length according to actual conditions;
Step 3: at circular copper pipe outer wall mark spaced scale;
Step 4: carry out with intermetallic composite coating drilling machine the upper circular hole that drills through on the scale of mark, and then vertically correspondence drills through lower circular hole, the diameter of the upper circular hole bored is below the half of lower Circularhole diameter or half;
Step 5: sloped wall of polishing on the hole wall of upper circular hole and lower circular hole, the sloped wall angle be polished is identical with the bevel angle of copper funnel cup outer wall;
Step 6: copper funnel cup is penetrated supreme circular hole by lower circular hole, the vertex of a cone outer wall top of copper funnel cup is pressed in the sloped wall of circular hole, fixing in the sloped wall that the footing outer wall top of copper funnel cup is pressed in lower circular hole;
Step 7: first weld the part that lower circular hole contacts with copper funnel cup pin with laser-beam welding machine, make being connected together by laser high temperature melting along limit of both contact portions, and then the part of the upper circular hole of welding and copper funnel cup-and-cone top wall contacts, make being connected together by laser high temperature melting along limit of both contact portions;
Step 8: to polish weld portion with sander, make welding mouth smooth, smooth;
Step 9: by whole circular copper plumbing spraying copper paint, make overall uniform color;
Step 10: airing under natural normal temperature, then packs, completes.
Advantage of the present invention is:
Circular copper plumbing is drilled with upper circular hole corresponding to some vertical direction and lower circular hole, the copper funnel cup that the inversion that upper circular hole and lower circular hole are fixed with taper is simultaneously installed, the cone of copper funnel cup is fixed on circular hole hole wall, footing is fixed on lower circular hole hole wall, when wanting hot water when taking a shower, fire row burning below copper plumbing, the fire burning pipe outer wall of a part, the fire burning funnel cup inwall of another part, object is to increase the burning area of fire to water pipe, simultaneously, the straight-through water flow through can impinge upon on funnel cup, funnel cup can break up current, play water stirring action, also obstruction decelerating effect can be played to the current in pipe, current are slack-off, water temperature is raised fast, make water temperature just very even in combustion zone, this product can reduce pipe row amount, increase water pipe burning area, slow down water velocity, save combustion gas, firepower reduces the shower hot water that also can reach a high temperature.
Accompanying drawing explanation
Fig. 1 is product explosive view of the present invention;
Fig. 2 is the top view of product of the present invention;
Fig. 3 is the upward view of product of the present invention;
Fig. 4 is the cross-sectional view of product of the present invention.
Detailed description of the invention:
As Figure 1-Figure 4: a kind of circular copper plumbing of water heater combustion heating, it is characterized in that: described circular copper plumbing 1 is drilled with upper circular hole 11 corresponding to some vertical direction and lower circular hole 12, the diameter of upper circular hole 11 is less than lower circular hole 12 diameter, the copper funnel cup 13 that the inversion upper circular hole 11 and lower circular hole 12 being fixed with simultaneously taper is installed, the cone of copper funnel cup 13 is fixed on circular hole 11 hole wall, and footing is fixed on lower circular hole 12 hole wall; The diameter of described upper circular hole 11 is below the half of lower circular hole 12 diameter or half.
Further: a kind of circular water pipe of water heater combustion heating, also comprise its manufacture method, manufacture method is as follows:
Step 1: generate procedure with the three-dimensional solid modeling of MASTERCAM or UG or TYPE3 third party CAM Software for Design copper funnel cup on computers, then CNC CNC milling machine machining center is imported, enter copper bar in the cross-under of CNC CNC milling machine machining center and export procedure, automatic machine-shaping copper funnel cup is in kind;
Step 2: first choose circular copper pipe, then determines its length according to actual conditions;
Step 3: at circular copper pipe outer wall mark spaced scale;
Step 4: carry out with intermetallic composite coating drilling machine the upper circular hole that drills through on the scale of mark, and then vertically correspondence drills through lower circular hole, the diameter of the upper circular hole bored is below the half of lower Circularhole diameter or half;
Step 5: sloped wall of polishing on the hole wall of upper circular hole and lower circular hole, the sloped wall angle be polished is identical with the bevel angle of copper funnel cup outer wall;
Step 6: copper funnel cup is penetrated supreme circular hole by lower circular hole, the vertex of a cone outer wall top of copper funnel cup is pressed in the sloped wall of circular hole, fixing in the sloped wall that the footing outer wall top of copper funnel cup is pressed in lower circular hole;
Step 7: first weld the part that lower circular hole contacts with copper funnel cup pin with laser-beam welding machine, make being connected together by laser high temperature melting along limit of both contact portions, and then the part of the upper circular hole of welding and copper funnel cup-and-cone top wall contacts, make being connected together by laser high temperature melting along limit of both contact portions;
Step 8: to polish weld portion with sander, make welding mouth smooth, smooth;
Step 9: by whole circular copper plumbing spraying copper paint, make overall uniform color;
Step 10: airing under natural normal temperature, then packs, completes.
The above is only the preferred embodiment of the present invention, protection scope of the present invention be not only confined to above-described embodiment, and all technical schemes belonged under thinking of the present invention all belong to protection scope of the present invention; It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications also should be considered as protection scope of the present invention.