CN104973405A - Regulable mechanism and method for straightening crushed bottles in plane curvilinear motion - Google Patents
Regulable mechanism and method for straightening crushed bottles in plane curvilinear motion Download PDFInfo
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- CN104973405A CN104973405A CN201410135250.6A CN201410135250A CN104973405A CN 104973405 A CN104973405 A CN 104973405A CN 201410135250 A CN201410135250 A CN 201410135250A CN 104973405 A CN104973405 A CN 104973405A
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Abstract
The invention relates to the field of machinery, in particular to a regulable mechanism and method for straightening crushed bottles in plane curvilinear motion. Through reasonable mechanical structure arrangements, relative positions of an eccentric shaft and double eccentric wheels of a speed reducer are regulated, vibration of bottle separating plates in the circumferential direction is realized, the directions and the magnitude of the vibration are regulable, so that bottle inletting intervals are regulated, problems that bottles are squashedorexploded because the bottles are crushed when the bottles are inputted are solved, intervals between the bottles are regulated, and the production efficiency is further improved; the bottle separating plates and number measuring plates are mounted in a sliding manner, so that the width of a bottle inletting channel is convenient to regulate, and the regulable mechanism is suitable for the bottles in different specifications; the bottles are steady and uniform to inlet, and the regulable mechanism is suitable for different kinds of the bottles.
Description
Technical field
The present invention relates to mechanical field, particularly relate to a kind of adjustable, plane curvilinear motion squeezing bottle straightening-out mechanism and method.
Background technology
At present, beer, beverage packaging produce the development tendency fully automatic high-speed line of line, no matter mould chartered plane or carton packing machine, or the bottle needing packaging is plastic material, or glass material, from wet bag (filling) manufacturing line multiple row unordered be transported to dry bag (vanning, heat shrinkage film packaging), store on the conveyor line and a large amount of treat crated product (bottle), front and back packaging facilities speed difference, bottle is mutually pushed in transport process.In active conveying bottle process, unavoidably there is squeezing bottle phenomenon, bottle in bottle inlet chain road light then squeeze flat, heavy then when exceeding the ultimate pressure that body bears, just there will be bottle explosion phenomenon.This not only causes economic loss, reduces production efficiency, even can threaten the personal safety of workman.Bottle enters in orderly course of conveying in delivered out of order process, disorder and order joining place bottle overheap, produce powerful pressure between bottle and bottle in course of conveying, what bottle cannot be orderly enters orderly vanning or heat shrink wrapping machine packaging section, affects the package speed of dry bag manufacturing line.
Summary of the invention
The object of invention: in order to provide a kind of adjustable independent operating shake reason bottle and method of diverse in function, specific purposes are shown in multiple substantial technological effects of concrete implementation section.
For dealing with problems, the technical solution adopted in the present invention is:
Scheme one:
A kind of adjustable, plane curvilinear motion squeezing bottle straightening-out mechanism, it is characterized in that, comprise installation frame, described installation frame is provided with motor, the power take-off shaft power connection reducer of described motor, described retarder stretches out dynamical axis down, it is eccentric shaft, and described dynamical axis is provided with double eccentric wheel, and described eccentric wheel is two and forms with boss circle wheel, mounting hole is eccentric orfice, and boss is installed top, limitting casing structure is that upper and lower two-layer guide rail is formed, itself and eccentric wheel are free-running fit, upper eccentric wheel and lower eccentric wheel respectively with limitting casing upper and lower two-layer maintenance coplanar, time dynamical axis rotates, eccentric wheel can clash into guide rail and drives it to shake, described limitting casing is connected and installs flat board, the dull and stereotyped both sides of described installation comprise side plate, square shaft is comprised between described side plate, described square shaft comprises more than one mounting hole site, also comprise the mounting blocks that can be arranged on square shaft, described mounting blocks comprises tapped bore, removable on described mounting blocks sub-bottle plate is installed, described sub-bottle plate has more than one and forms gripping channel each other.
The further technical scheme of the present invention is, also comprise rear U-type groove parts, described being fixed on installs dull and stereotyped top, porose cylinder table through being fixed in frame in U-type groove and both free-running fits, U-type groove can around installation frame reciprocally swinging, limitting casing is placed in the notch of U-type groove, and installation flat board and limitting casing reduce sub-bottle plate lateral vibration amplitude through the spacing energy of vibration of U-type groove, make bottle enter sub-bottle chain road smoothly.
Scheme two:
A kind of adjustable, plane curvilinear motion squeezing bottle makes method in order, it is characterized in that, utilizes the structure as above described in claim, comprise following steps;
Step one: according to the spacing between bottle size and columns adjustment sub-bottle plate and number, method of adjustment is the distance of adjustment mounting blocks on square shaft and number;
Step 2: drive limitting casing further by the rotation of driven by motor double eccentric wheel and install dull and stereotyped vibration, method of adjustment is: A builds X-direction and Y direction, and building mode is: described X-direction is horizontal direction, and Y direction is vertical direction, B. above-mentioned eccentric wheel is installed top by two band boss circle wheels, keep coplanar with upper and lower limitting casing, eccentric wheel and limitting casing free-running fit, upper eccentric wheel center and retarder output center offset are fixed, reducer output shaft cireular frequency is uniform movement, upper limit frame only limits X-axis motion, it is also that upper limit frame is along the X-axis characteristics of motion that the upper eccentric wheel center of circle moves in the X-axis direction rule, when particle is when circumferentially making uniform movement, it is sinusoidal motion and shm in the motion of subpoint diametrically, when driven member makes shm, its acceleration/accel presses the change of cosine rule, here particle is equivalent to the eccentric center of circle, X-direction componental movement is sinusoidal motion, its center of circle is sinusoidal function along X-axis speed component, acceleration/accel is cosine function, its upper limit frame driven has same movement rule, guarantee only has X-direction to vibrate, in like manner lower limit frame is cosine function along Y direction speed component, and acceleration/accel is sinusoidal function, ensures the vibration only having Y direction, by vibration, spacing between bottle is adjusted.
The resultant motion of limitting casing is moved by upper and lower two limit guide rail and is synthesized, and its resultant motion rule is also sin cos functions., having soft impulse when starting or stoping, there is no rigid shock in whole motion process steadily, and to the intensity of mechanism and resistance to abrasion less demanding.
Adopt the present invention of as above technical scheme, following beneficial effect is had: the shake bottle body providing a kind of independent operating of novel adjustable in dry bag manufacturing line relative to prior art, the adjustment of sub-bottle plate rotational vibration can be realized, with multiple row bottle bottle inlet more efficiently, also the packing machine production facilities of variety classes bottle is widely used in, relative to similar bottle body, about 1/4 bottle inlet efficiency can be improved.
Accompanying drawing explanation
In order to further illustrate the present invention, be described further below in conjunction with accompanying drawing:
Fig. 1 is adjustable independent operating shake bottle body front view;
Fig. 2 is adjustable independent operating shake bottle body left view;
Fig. 3 is eccentric shaft, double eccentric wheel and limitting casing constructional drawing;
Wherein: 1 motor reducer; 2 double eccentric wheels; 3 intermediate plates; 4 fixture blocks; 5 motors; U-lag after 6; 7. anchor shaft; 8 sub-bottle plates; 9 installation frames; 10 eccentric shafts; 11 square shafts; 12 limitting casings; 13 side plates; 14. install flat board.
Detailed description of the invention
Be described embodiments of the invention below in conjunction with accompanying drawing, embodiment is not construed as limiting the invention:
Scheme one:
A kind of adjustable, plane curvilinear motion squeezing bottle straightening-out mechanism, it is characterized in that, comprise installation frame 9, described installation frame 9 is provided with motor 5, the power take-off shaft power connection reducer of described motor, described retarder stretches out dynamical axis down, it is eccentric shaft 10, and described dynamical axis is provided with double eccentric wheel, and described eccentric wheel 2 is two and forms with boss circle wheel, mounting hole is eccentric orfice, and boss is installed top, limitting casing 12 structure is that upper and lower two-layer guide rail is formed, itself and eccentric wheel are free-running fit, upper eccentric wheel and lower eccentric wheel respectively with limitting casing upper and lower two-layer maintenance coplanar, time dynamical axis rotates, eccentric wheel 2 can clash into guide rail and drives it to shake, described limitting casing 12 is connected and installs dull and stereotyped 14, dull and stereotyped 14 both sides of described installation comprise side plate 13, square shaft 11 is comprised between described side plate 13, described square shaft 11 comprises more than one mounting hole site, also comprise the mounting blocks 4 that can be arranged on square shaft 11, described mounting blocks 4 comprises tapped bore, removable on described mounting blocks 4 sub-bottle plate 8 is installed, described sub-bottle plate 8 has more than one and forms gripping channel each other.Fixture block 4 is connected with bolt with intermediate plate 3, is clamped on square shaft, convenient adjustment sub-bottle plate Distance geometry sub-bottle channel number.As shown in Figure 1, the eccentric shaft 10 that reductor exports is connected with double eccentric wheel with bolt or holding screw, and adjusting bolt or holding screw, reach the adjustment to sub-bottle panel vibration amplitude and direction.The clamping part of above-mentioned fixing sub-bottle plate 8 comprises fixture block 4 and intermediate plate 3 parts, and limitting casing drives it to move, and is fixedly clamped respectively by fixture block 4 and intermediate plate 3 two sides with square shaft two sides, regulates clamped position, meets the smooth shunting of bottle of different size.Shake part is connected with frame 9 by 4 oscillating bearings, described in shake town part and comprise flat board 14 and the fixing sub-bottle plate 8 below it are installed.
Reductor 1 output shaft is eccentric shaft 10, drives coupled double eccentric wheel 2 parts when it rotates, eccentric adjustment axle 10 and double eccentric wheel 2 relative position, and eccentric throw is different, the Oscillation Amplitude of the limitting casing caused by rotation and varying in size.The amplitude that limitting casing 12 drives sub-bottle plate 8 to vibrate is different with direction.Rear U-lag 6 parts ensure sub-bottle postlaminar part shake in left-right direction (based on front view).Sub-bottle plate 8 is fixed on fixture block 4 with survey support plate, and fixture block 4 and intermediate plate 3 are clamped by bolt at square shaft 11, ensure that sub-bottle plate 8 is in horizontal and vertical not skew, width between convenient adjustment sub-bottle plate.
The further technical scheme of the present invention is, also comprise rear U-type groove 6 parts, described being fixed on is installed above in the of dull and stereotyped 14, porose cylinder table through being fixed in frame in U-type groove 6 and both free-running fits, U-type groove 6 can around installation frame 9 reciprocally swinging, limitting casing 12 is placed in the notch of U-type groove 6, and installation flat board and limitting casing reduce sub-bottle plate 8 lateral vibration amplitude through the spacing energy of vibration of U-type groove, make bottle enter sub-bottle chain road smoothly.
Scheme two:
A kind of adjustable, plane curvilinear motion squeezing bottle makes method in order, it is characterized in that, utilizes the structure as above described in claim, comprise following steps;
Step one: according to the spacing between bottle size and columns adjustment sub-bottle plate 8 and number, method of adjustment is the distance of adjustment mounting blocks 4 on square shaft and number;
Step 2: drive limitting casing 12 further by the rotation of driven by motor double eccentric wheel 2 and install the vibration of dull and stereotyped 14, method of adjustment is: A builds X-direction and Y direction, and building mode is: described X-direction is horizontal direction, and Y direction is vertical direction, B. above-mentioned eccentric wheel 2 is installed top by two band boss circle wheels, keep coplanar with upper and lower limitting casing, eccentric wheel and limitting casing free-running fit, upper eccentric wheel center and retarder output center offset are fixed, reducer output shaft cireular frequency is uniform movement, upper limit frame only limits X-axis motion, it is also that upper limit frame is along the X-axis characteristics of motion that the upper eccentric wheel center of circle moves in the X-axis direction rule, when particle is when circumferentially making uniform movement, it is sinusoidal motion and shm in the motion of subpoint diametrically, when driven member makes shm, its acceleration/accel presses the change of cosine rule, here particle is equivalent to the eccentric center of circle, X-direction componental movement is sinusoidal motion, its center of circle is sinusoidal function along X-axis speed component, acceleration/accel is cosine function, its upper limit frame driven has same movement rule, guarantee only has X-direction to vibrate, in like manner lower limit frame is cosine function along Y direction speed component, and acceleration/accel is sinusoidal function, ensures the vibration only having Y direction, by vibration, spacing between bottle is adjusted.
The resultant motion of limitting casing is moved by upper and lower two limit guide rail and is synthesized, and its resultant motion rule is also sin cos functions.From trigonometric function motion line chart, in stroke start and end position, acceleration/accel has sudden change, also can cause impact.Only have when far away, near angle of repose are zero, just can obtain continuous print accelerating curve., having soft impulse when starting or stoping, there is no rigid shock in whole motion process steadily, and to the intensity of mechanism and resistance to abrasion less demanding.
Compact conformation of the present invention, adopt reductor 1 output shaft to be that eccentric shaft 10 designs, be connected with double eccentric wheel 2, when eccentric throw is certain, effectively can increase Oscillation Amplitude, the characteristics of motion meets sin cos functions, and vibration steadily.All around direction amplitude is adjustable simultaneously, also can eliminate a direction vibration.Can regulate according to actual conditions, wide accommodation, dissimilar packing machine can be met, there is very high market popularization value.
Through use of the present invention, the bottle explosion rate of this patent is zero.
More than show and describe groundwork of the present invention, principal character and advantage of the present invention.Those skilled in the art should understand the present invention and not be restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in claimed scope.
Claims (3)
1. an adjustable, plane curvilinear motion squeezing bottle straightening-out mechanism, it is characterized in that, comprise installation frame (9), described installation frame (9) is provided with motor (5), the power take-off shaft power connection reducer of described motor, described retarder stretches out dynamical axis down, it is eccentric shaft (10), and described dynamical axis is provided with double eccentric wheel, and described eccentric wheel (2) is two and forms with boss circle wheel, mounting hole is eccentric orfice, and boss is installed top, limitting casing (12) structure is that upper and lower two-layer guide rail is formed, itself and eccentric wheel are free-running fit, upper eccentric wheel and lower eccentric wheel respectively with limitting casing upper and lower two-layer maintenance coplanar, time dynamical axis rotates, eccentric wheel (2) can clash into guide rail and drives it to shake, described limitting casing (12) is connected and installs dull and stereotyped (14), dull and stereotyped (14) both sides of described installation comprise side plate (13), square shaft (11) is comprised between described side plate (13), (11) comprise more than one mounting hole site to described square shaft, also comprise the mounting blocks (4) that can be arranged on square shaft (11), (4) comprise tapped bore to described mounting blocks, described mounting blocks (4) is above removable is provided with sub-bottle plate (8), described sub-bottle plate (8) has more than one and forms gripping channel each other.
2. a kind of adjustable, plane curvilinear motion squeezing bottle straightening-out mechanism as claimed in claim 1, it is characterized in that, also comprise rear U-type groove (6) parts, described being fixed on installs dull and stereotyped (14) top, the upper porose cylinder table through being fixed in frame of U-type groove (6) and both free-running fits, U-type groove (6) can around installation frame (9) reciprocally swinging, limitting casing (12) is placed in the notch of U-type groove (6), installation flat board and limitting casing reduce sub-bottle plate (8) lateral vibration amplitude through the spacing energy of vibration of U-type groove, make bottle enter sub-bottle chain road smoothly.
3. adjustable, plane curvilinear motion squeezing bottle makes a method in order, it is characterized in that, utilizes the structure as above described in claim, comprises following steps;
Step one: according to the spacing between bottle size and columns adjustment sub-bottle plate (8) with individual
Number, method of adjustment be adjust mounting blocks (4) distance on square shaft and number;
Step 2: drive limitting casing (12) further by the rotation of driven by motor double eccentric wheel (2) and install the vibration of dull and stereotyped (14), method of adjustment is: A builds X-direction and Y direction, and building mode is: described X-direction is horizontal direction, and Y direction is vertical direction, B. above-mentioned eccentric wheel (2) is installed top by two band boss circle wheels, keep coplanar with upper and lower limitting casing, eccentric wheel and limitting casing free-running fit, upper eccentric wheel center and retarder output center offset are fixed, reducer output shaft cireular frequency is uniform movement, upper limit frame only limits X-axis motion, it is also that upper limit frame is along the X-axis characteristics of motion that the upper eccentric wheel center of circle moves in the X-axis direction rule, when particle is when circumferentially making uniform movement, it is sinusoidal motion and shm in the motion of subpoint diametrically, when driven member makes shm, its acceleration/accel presses the change of cosine rule, here particle is equivalent to the eccentric center of circle, X-direction componental movement is sinusoidal motion, its center of circle is sinusoidal function along X-axis speed component, acceleration/accel is cosine function, its upper limit frame driven has same movement rule, guarantee only has X-direction to vibrate, in like manner lower limit frame is cosine function along Y direction speed component, and acceleration/accel is sinusoidal function, ensures the vibration only having Y direction, by vibration, spacing between bottle is adjusted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410135250.6A CN104973405B (en) | 2014-04-04 | 2014-04-04 | A kind of adjustable, plane curvilinear motion squeezing bottle straightening-out mechanism and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410135250.6A CN104973405B (en) | 2014-04-04 | 2014-04-04 | A kind of adjustable, plane curvilinear motion squeezing bottle straightening-out mechanism and method |
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| Publication Number | Publication Date |
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| CN104973405A true CN104973405A (en) | 2015-10-14 |
| CN104973405B CN104973405B (en) | 2017-06-09 |
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| CN201410135250.6A Expired - Fee Related CN104973405B (en) | 2014-04-04 | 2014-04-04 | A kind of adjustable, plane curvilinear motion squeezing bottle straightening-out mechanism and method |
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Citations (7)
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| GB2316926A (en) * | 1996-09-06 | 1998-03-11 | Riverwood Int Corp | Infeed arrangement for a packaging machine |
| CN201512292U (en) * | 2009-04-30 | 2010-06-23 | 杨晖伟 | Vial distributing machine |
| CN202148025U (en) * | 2011-06-12 | 2012-02-22 | 青岛中拓食品机械有限公司 | New bottle feeding device for bottle straightening machine |
| CN202226372U (en) * | 2011-09-15 | 2012-05-23 | 深圳市金刚手机电有限公司 | Longitudinal bottle regulating device of bottle straightening machine |
| CN202499536U (en) * | 2012-04-10 | 2012-10-24 | 楚天科技股份有限公司 | Bottle body conveying assembly used between conveying net belt and walking beam mechanism |
| CN203020568U (en) * | 2012-07-17 | 2013-06-26 | 北京永创通达机械设备有限公司 | Bottle separating device on heat-shrink film packing machine |
| CN203473287U (en) * | 2013-10-16 | 2014-03-12 | 温州高格机械科技有限公司 | Injection feeding mechanism of blister packaging machine |
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2014
- 2014-04-04 CN CN201410135250.6A patent/CN104973405B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2316926A (en) * | 1996-09-06 | 1998-03-11 | Riverwood Int Corp | Infeed arrangement for a packaging machine |
| CN201512292U (en) * | 2009-04-30 | 2010-06-23 | 杨晖伟 | Vial distributing machine |
| CN202148025U (en) * | 2011-06-12 | 2012-02-22 | 青岛中拓食品机械有限公司 | New bottle feeding device for bottle straightening machine |
| CN202226372U (en) * | 2011-09-15 | 2012-05-23 | 深圳市金刚手机电有限公司 | Longitudinal bottle regulating device of bottle straightening machine |
| CN202499536U (en) * | 2012-04-10 | 2012-10-24 | 楚天科技股份有限公司 | Bottle body conveying assembly used between conveying net belt and walking beam mechanism |
| CN203020568U (en) * | 2012-07-17 | 2013-06-26 | 北京永创通达机械设备有限公司 | Bottle separating device on heat-shrink film packing machine |
| CN203473287U (en) * | 2013-10-16 | 2014-03-12 | 温州高格机械科技有限公司 | Injection feeding mechanism of blister packaging machine |
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| Title |
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| 可编程多功能装箱机的设计和电气控制;张有良等;《包装与食品机械》;20090831;第1-3页 * |
| 张有良等: "可编程多功能装箱机的设计和电气控制", 《包装与食品机械》 * |
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Granted publication date: 20170609 Termination date: 20180404 |