CN104969137B - Control system for refrigerated equipment and apparatus with energy saving features - Google Patents

Control system for refrigerated equipment and apparatus with energy saving features Download PDF

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Publication number
CN104969137B
CN104969137B CN201380052416.1A CN201380052416A CN104969137B CN 104969137 B CN104969137 B CN 104969137B CN 201380052416 A CN201380052416 A CN 201380052416A CN 104969137 B CN104969137 B CN 104969137B
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temperature
control system
storage compartment
refrigerated storage
energy saver
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CN104969137A (en
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曼利奥·波托
保罗·基亚拉蒙特
罗伯托·迪·托马索
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Copeland Dixell SRL
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Dixell SRL
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/1951Control of temperature characterised by the use of electric means with control of the working time of a temperature controlling device

Abstract

The present invention discloses a control system to be applied to any refrigerated cabinet or any refrigerated apparatus equipped with a refrigerated storage compartment. This control system comprises an electronic controller with memory. This control system uses one or more temperature probes and is able to build a data set by extracting the temperature variation values from said temperature probes. This data set is used from the control system to build an analytical model able to identify two different operating modes for the apparatus named the normal mode and the energy saving mode, where the energy saving mode is defined as an operating period of time, for the apparatus, with a temperature higher than the temperature used during the normal mode.

Description

With power conservation feature for refrigerating equipment and the control system of device
Technical field
Following invention describe it is a kind of for refrigerating equipment and device (for beverage and do not allow perishable food, with Be referred to as down consumer goodss) control system, wherein control system above-mentioned, with or without for into refrigerated storage every Between door, realize advanced power conservation feature.
The situation of prior art
Refrigerating equipment is worldwide used because they there is provided in shop, restaurant, shopping center etc. (below Shop is sold referred to as) place, sells consumer goodss in optimum temperature (hereinafter referred to as conclude the business temperature or setting value (SETPOINT)) Ability.
It is well known that any refrigerating equipment realizes cooling/freezing circuit, wherein at least using compressor, with or do not have Vaporizer, condenser and the isolation/refrigerated storage compartment for having fan is less than the temperature of ambient temperature and (claims to maintain consumer goodss to be in Make operation SETPOINT).This makes consumer goodss more attractive and improves their consumption figure.Generally, it is some type of Electronically or mechanically control device is used for the running temperature in maintenance refrigerating equipment.
The temperature that any product is maintained at a below ambient temperature is required for substantial amounts of energy expenditure, Jing is which results in The increase of the operation cost of pin business.For this reason, in recent years, many energy-conservation concepts are had been introduced in refrigerating equipment (reducing both energy consumption and operation cost).
Note the situation of prior art
A kind of in existing solution is only to maintain consumer goodss in operation during the business hours in shop are sold SETPOINT, and in non operation time using the different temperatures higher than SETPOINT.
Now, the maximally effective technology for changing the operating temperature of refrigerating equipment is summarized as follows:
Manually change SETPOINT:This needs the interaction of peripheral operation person, and this needs operator selling shop Lin Guan Temperature is set higher than into SETPOINT before during closing.This solution has the shortcomings that as follows, i.e. can not perform always This operation (changes SETPOINT), and if SETPOINT is changed, and after same sale shop is opened the door Can not be changed back in the very first time, (due to the temperature inertness related to any commodity) is not at institute by the true temperature of consumer goodss The SETPOINT for needing.
SETPOINT is changed automatically by using clock electronic circuit.This solution needs additional electronic circuit And it can not detect sell shop open the door and lockup change, or the beginning due to the daylight-saving time or terminate and cause Time change.In the event of these events, the SETPOINT of refrigerating equipment is arranged must be by peripheral operation person's manual correction.
By using on the refrigerating equipment outside " using sensor " (such as door sensor, exist sensor, Vibrating sensor etc.) change automatically SETPOINT.EP1540438B1 discloses this technology:It is very effective technology, Because refrigerating equipment can change commodity automatically according to the use of refrigerating equipment itself or the change at sale shop enabling interval SETPOINT temperature.At contrary aspect, this solution needs additional component is installed on refrigerating equipment.Such as door Sensor, there is sensor etc..This raw material to refrigerating equipment and for the set-up time, all introduce extra cost.
As perspective disclosed in patent US2007/0225871A1 manages some predictable refrigerating equipments Thermal environment.This method uses a set of predefined action, and which is performed when specific prophesy things occurs.This solution Without adaptive ability and need realize to distinct device difference prediction.
Another kind of technology for reducing energy consumption is to optimize the ON/OFF cycle of compressor:Its purpose is to reduce opening for compressor Open the time.
Patent US2012/0059522A1 discloses a kind of realistic model used by analytical equipment and predictive mode And by measuring inside and outside temperature come the method for optimizing the compressor ON/OFF cycle.This allows to increase efficiency by the time, but It is its temperature sensor of needs using outside, this causes the complexity of the control system for increasing used and is also introduced into extra Cost.
Patent EP2474799A2 discloses and a kind of do not use any hygrosensor being put in compartment itself and control The method of refrigerated storage compartment temperature.By measuring and comparing from external temperature probes and supply voltage analyser Or two signals are performing temperature adjustment.Could be used that the additional signal from door sensor.These signals allow to produce cold preservation The operational mode of equipment, this operational mode are used for the ON/OFF cycle for changing compressor.Needed for this method is reached based on one Temperature just reach compressor plateau hypothesis.It needs to combine the signal and it cannot be guaranteed that essence from separate sources True temperature control, it is also not possible to show the true temperature of refrigerated storage compartment.Further, it is necessary to carry out specifically testing to estimate The optimized operation pattern of any distinct device, it means that the increase of complexity and ultimate cost.
For increase refrigerating equipment efficiency and can energy efficient and cost-effective another kind of technology be optimization solution The jelly cycle.Need thawing cycle to melt ice present on evaporator surface.In fact, the presence of the ice on evaporator surface makes The heat exchange of cooling circuit is deteriorated, and increases overall energy consumption.Prior art for optimizing thawing cycle is summarized as follows:
The closing cycle thaws:In this case, as a part of compressor of cooling circuit according to the default time Table stops and persistently predetermined time interval.
Defrosting with evaporator temperature control:The hygrosensor device for being arranged on evaporator surface is used for once surveying Measure temperature and meet and exceed preset value, just stop the operation of thawing cycle.Ensure also using safety timer it is in office why In the case of barrier, after past time of this safety timer, the thawing cycle of operation is all stopped.With the previous case phase Together, thawing cycle follows default timetable.
Evaporator temperature trend of the analysis as measured by the vaporizer detector being arranged on evaporator surface: In this case, the state (being typically considered the state of potential heating) that ice is melting is detected, and in melting state Finally use impulse modulation standard activation heating element heater, to optimize the persistent period of thawing cycle.Patent EP328151B1 is disclosed This method.
In solution mentioned above, both the scheme for changing the scheme and optimization thawing cycle of SETPOINT lacks It is used for the integrated control system of energy-conservation less.The money that this control system has been present in should being used only in standard refrigerating equipment Source, and Automatic Optimal energy expenditure in any possible manner.
The present invention solves these demands, combines and only maintains the low of commodity in the business hours for selling shop The ability of SETPOINT temperature, and any its operation generally unwanted add-on assemble of institute is not introduced in refrigerating equipment.This Outward, the present invention by present in refrigerating equipment and cause energy expenditure various resources carry out integrated management and optimization and Introduce a kind of new energy-conservation concept.
Summary of the invention
The invention aims to any refrigerating equipment is applied to, with or without for into refrigerated storage compartment Door, and controlled in refrigerated storage compartment using the hygrosensor (adjusting detector and vaporizer detector) for having existed The temperature in portion, and for estimating the time cycle of energy saver mode activation, " energy saver mode " is referred at refrigerated storage equipment here In temperature higher than any working hour for managing temperature.For further information, refrigerating equipment is any in operation temperature Working hour, it is defined in the following as " normal mode ".
The brief description of accompanying drawing
Fig. 1:Show the structure chart for representing control system object of the present invention.Disclose input, output and they and electronics The interaction of controller.Table below shows the explanation to the square occurred in Fig. 1.
Fig. 2:Describe the flow chart of method used with regard to the functional mode of invention object.
Fig. 3:Describe the flow chart with regard to the classification in any temperature change measured by refrigerating equipment run duration.
Fig. 4:Describe with regard to during any energy saver mode, the flow chart of the management of thawing cycle.
Describe in detail
The object of the invention is applied to any refrigerating equipment, and wherein the temperature adjustment of refrigerated storage compartment is by electronic controller Control.In common document, a part for equipment, the temperature adjustment of refrigerated storage compartment is generally by temperature control system pipe Reason, and managed by monitoring one or more the characteristic temperature trend measured by one or more hygrosensors.So Temperature control system can pass through to supervise related to part (compressor, vaporizer, condenser, fan, see Fig. 1) and at which The temperature of the lower adjustment equipment of control.
The input of such temperature control system is defined as:
" regulation hygrosensor " in by using the refrigerated storage compartment of the equipment that is placed on controls the temperature of article;
Evaporator temperature is controlled by using " the vaporizer detector " that be placed on evaporator surface.This input is warm Degree control system is used to keep vaporizer and the high efficiency into the heat exchange between the air of refrigerated storage compartment.This input Another kind of purposes (and also being performed by temperature control system) be to avoid ice accumulation on evaporator surface.
By using the condenser detector control condenser temperature being placed on condenser surface.This input by with The high efficiency of the heat exchange between the surrounding air around holding condenser and equipment.
Additionally, some other functions, some parts of general knowledge document can be included in temperature control system:These work( The maximum temperature for checking the maximum temperature of article and reaching due to condenser or compressor delay activation can be could be for Security function, or other functions that those skilled in the art can realize.
Recently, some are had been incorporated into regard to the function of energy optimization.Some of which is related to manage thawing cycle. The existing knowledge document of the optimization method that description is thawed can be summarized as follows:
Passive approach:Stop performing defrosting by compressor cycle.
Active method:By using steam, also referred to as circulation reversion, or using electrical heating elements performing solution Freeze.
In both above situation, target is to melt the ice being present on evaporator surface.It is explained below and melts ice Indirect effect:The quantity of position and the ice for existing depending on vaporizer, raises the temperature of refrigerated storage compartment.It is former for this Cause, first requirement are the persistent period of optimization thawing cycle and timetable to limit the rising of refrigerated storage compartment temperature. There are different modes to obtain this result:
Using special hygrosensor, vaporizer detector, once with check the temperature on evaporator surface and The temperature value of measurement exceedes the operation that preset value just interrupts thawing cycle.This simple solution is not to thawing cycle Persistent period and timetable are optimized, because it does not account for the actual quantity of ice present on evaporator surface.
The trend of evaporator temperature curve is analyzed to detect ice-out state, referred to as potential heated condition, and only Just interrupt the operation of thawing cycle at the end of this melting state.It is this electronics thaw (active defreezing method) in the case of The method that can be operated very well, does not adapt to all those situations using passive defreezing method (compressor shuts down) In.
EP0328151B1 discloses the situation of the existing method for thawing cycle.In such solution, pass through Thawing cycle is completed using the electrical heater elements of active drive, until potential heated condition terminates, and impulse modulation is straight Reach end thawing condition.With prefixed time interval analyze evaporator temperature trend with detect potential heated condition end and Terminate thawing condition.
Invention describes a kind of innovative approach, by integrate it is following both evaporator temperature trend analysiss are also extended to On equipment using passive defreezing method:
Relative analyses evaporator temperature trend and obtained by the accurate driving method of compressor and evaporator fan Adjust temperature.The difference adjusted between temperature and evaporator temperature is continually monitored to detect when that reaching default end thaws Condition.
Start to start thawing cycle using any " energy saver mode ".This allows controller using due to from " routine Pattern " changes the temperature caused to " energy saver mode " and increases, and this thermal gradient is used at the end of any thawing cycle To reduce the demand to additional energy, to reach SETPOINT temperature.
Another kind of method of obtain energy-conservation is the working condition of equipment of the basis under control using different SETPOINT.For example, there are some solutions from state of the art here:
Change temperature SETPOINT according to Preset Time table.This needs additional hardware, is referred to as real-time clock, and which must Must be manually set and depending on the business hours for selling shop.If sell shop change it business hours or if Time seasonally changes, then this solution does not reach desired result.
EP1540438B1 discloses a solution, and which uses different SETPOINT, it is allowed to dynamic produce and more New time interval.Realization is used for from multiple signals of " using sensor (such as door trip or vibrating sensor) " to be in The use pattern of the equipment under control.By this way, when some detected on equipment are movable, it is possible to use required SETPOINT, and using the different temperatures value higher than SETPOINT temperature between craticular stage.This solution needs to make With at least one " using sensor ", even if these sensors cause extra raw material and production cost for manufacturer.
The present invention is proposed and avoids any " using sensor " but the probability of the advantage for still providing energy-conservation.The present invention A kind of method for disclosing analysis temperature change rather than analytical activity signal (from what is produced using sensor).With this side Formula, simplifies production technology and ultimate cost is reduced for manufacturer.Replace at short notice and in a straightforward manner It is also possible to change or repair any equipment (refrigerating equipment) deposited in the art.Another aspect of the present invention It is to be incorporated in identical control system using different power-economizing methods and them, is preferably carried into execution a plan.
For recognizing the analysis model in energy-conservation period
Can be in the following operational mode for distinguishing control system (Fig. 1) between the two and the target of the present invention:
" normal mode ":This operational mode is identified as the regulation temperature of refrigerated storage compartment equal to SETPOINT's Period
" energy saver mode ":This operational mode is identified as the regulation temperature of refrigerated storage compartment higher than SETPOINT's Period.
The control system of the present invention uses electronic controller (C of Fig. 1), and what its offer came used in comfortable refrigerating equipment can With the data collection of hygrosensor (A, B of Fig. 1).This electronic controller is converted to data set the data collected, and with Post analysis this data sets.Analysis result is to change automatically refrigerating equipment according to available output (E, F, G and the H of Fig. 1) The analysis model of operational mode.
Generally, control system object of the invention is consisted of:
In being placed on refrigerated storage compartment and be used to adjust for temperature and detection any temperature change one or more Hygrosensor (A of Fig. 1, B).The temperature change measured by hygrosensor is classified as follows:
- short-term, changes, and which is defined as the temperature change of moment.It is due to the equilibrium-like of equipment in control Any change of state and cause.This is likely due to any padding of opening door or refrigerated storage compartment and causes 's.
- middle period change, which is defined as slow temperature change.It is because of equipment in control towards week The radiating in collarette border or subsequent day and night temperature change are caused due to seasonal temperature change.
One in these hygrosensors can be placed on evaporator surface, to measure evaporator temperature and control Any thawing cycle.
Electronic controller (C of Fig. 1) can be collected, analyzes, classifies, processes and be stored from usable temp detector and detected Temperature change (data set process).This electronic controller drives disposable load, " loads " here and means in control Under all elements equipment, needing energy, part, such as the compressor, fan, lamp and heating element (Fig. 1 in equipment E, F, G, H).By data set process, and by using internal algorithm, electronic controller can set up the analysis mould of operation Type.By using this model, electronic controller can make the function of equipment be applied to any particular case, in business temperature and section Optimum optimization can be provided between requiring.By this way, analysis model can allow for equipment and run in two different situations: " energy saver mode " above-mentioned and " normal mode ".Any time for detecting temperature change " is often identified as by analysis model Scale formula ", and any time for not having detection temperature change is identified as into " energy saver mode ".When in " energy saver mode ":
- SETPOINT will be moved into the value higher than business SETPONT and rely on preset value.
- in the beginning of any " energy saver mode ", thawing cycle (Fig. 4) will be performed.
- by controlling to adjust temperature and vaporizer detector, (the 17 of Fig. 4,18,19) difference between temperature is optimizing solution The persistent period in jelly cycle.By analyzing this difference, in that case it can be decided that stop the proper timing of the operation of defrosting.This allows to thaw Cycle automatization, without any outside intervention of the 3rd people.
- make thawing cycle automatization and optimization, reduce in refrigerated storage compartment (due to related to any course of defrosting Physical process and cause) the increased temperature of the temperature of commodity raises, and after thawing and terminating operation, needs less energy Maintain SETPOINT.
Following paragraph statement completes the detailed description of the analysis model:
A, upon power-up (1 of Fig. 2) reset the data storage of electronic controller.Electronic controller performs and adjusts to reach To business SETPOINT (SETPOINT used during any " normal mode "), then by using temperature change point Analysis (3,4,5,8 and Fig. 3 of Fig. 2) starts design factor CDS (diffusion coefficient of equipment).
B, in the setting stage (the 2 of Fig. 2) for analyzing new PERIOD (period), and depend on preset configuration, Electronic Control Device will start the new PERIOD analyses of scheduled period (from 1 to 20 days).Any PERIOD is divided into the son interval per 30 minutes simultaneously And referred to as unit (CELLs).CELL is used for all temperature datas (figure collected, analyze and classify from usable temp detector 3)。
C, in the time intervals of any 30 minutes (be equal to a CELL) (Fig. 3), algorithm storage is higher than coefficient CDS (Fig. 3 Temperature change (VT) (the 14 of Fig. 3) 11,12,13) quantity.That CELL (CDC) at the end of any one CELL Middle diffusion coefficient is updated (the 15 of Fig. 3).
D, once a day, or any 48 CELLs are once, by the average (MVT) of temperature change, as the nearest of VT The meansigma methodss of 48 storage values.Then by CDS coefficient updates (the 8 of Fig. 2) be it is nearest 48 storage CDC values meansigma methodss.So Appropriate VT numbers according to CELL afterwards, algorithm classification belong to the CELL of the PERIOD for just having completed:
If the VT numbers of-n-th CELL are greater than or equal to meansigma methodss MVT (the 11 of Fig. 2), then n-th CELL is classified Belong to " normal mode " (NM-CELL).
If VT number subaverages MVT (the 11 of Fig. 2) of-n-th CELL, then n-th CELL is classified and belongs to " section Energy pattern " is (ES-CELL).
The last operation of-algorithm is for equipment systematic function model (the 11 of Fig. 2), wherein belonging to the CELL quilts of same pattern It is divided into one group.Filter is used for forcing any ES-CELL sequences less than preset value (which depends on configuring) to belong to " conventional mould Formula ".
E, perform below step during any new PERIOD is analyzed:
- repeat to implement part above (B) here
- repeat to implement part above (C) here
If-by analysis, real CELL shows the pattern for belonging to different (relative to previous PERIOD), then this The operational mode of individual CELL is changed (the 6,7 of Fig. 2) at once.
- repeat to implement part above (D) here.
Following paragraph provides the detailed description of management of thawing automatically:
A, in the beginning of any " energy saver mode ", start new thawing cycle (the 16 of Fig. 4).
B, electronic controller drive output (compressor according to the temperature contrast adjusted and between evaporator temperature detector (E of Fig. 1), evaporator fan (F of Fig. 1) and heating element heater (G of Fig. 1)) (the 17 of Fig. 4).
C, electronic controller constantly calculate the temperature contrast between regulation and evaporator temperature detector.
Once D, said temperature difference here reach preset value, the thawing cycle during electronic controller is just out of service (the 19 of Fig. 4).
E, at the end of the thawing cycle of operation, electronic controller restarts to adjust, so as to required for reaching and maintaining SETPOINT (the 20 of Fig. 4).

Claims (5)

1. a kind of control system, for the refrigerating equipment with refrigerated storage compartment,
- the control system can be run under normal mode or energy saver mode;
- the control system includes the electronic controller with memorizer;
- the control system includes for measuring one or more hygrosensors of the refrigerated storage compartment temperature, The control system adjusts the refrigerated storage compartment temperature;
- the control system can set up data set by Extracting temperature changing value in the signal from the hygrosensor;
It is characterized in that:
- the control system is configured to the analysis model of refrigerated storage compartment described in the data set generation, the analysis Model is configured to normal for the interval under being limited to normal mode or energy saver mode, and the control system The interval of the restriction under scale formula or energy saver mode runs the refrigerating equipment.
2. the application of system according to claim 1, wherein analysis model allows two kinds of different operational modes of activation, its In activate the normal mode when detecting temperature change, be not detected by during temperature change, activating the energy saver mode.
3. system according to claim 2, wherein thawing cycle is also activated while the energy saver mode is activated every time.
4. system according to claim 3, wherein in the hygrosensor, be defined as measuring one of detector Hygrosensor is used for the temperature for measuring the refrigerated storage compartment,
The control system also includes:Another temperature for being arranged on evaporator surface and being defined as vaporizer detector is visited Survey the temperature of the vaporizer that device is used for measuring the refrigerating equipment.
5. system according to claim 4, wherein by using the difference between measurement detector and vaporizer detector Automatically determine termination thawing cycle.
CN201380052416.1A 2012-10-08 2013-10-02 Control system for refrigerated equipment and apparatus with energy saving features Active CN104969137B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
IT001677A ITMI20121677A1 (en) 2012-10-08 2012-10-08 CONTROL SYSTEM FOR REFRIGERATED EQUIPMENT AND SYSTEMS WITH ADVANCED ENERGY SAVING FUNCTIONS
ITMI2012A001677 2012-10-08
PCT/IB2013/002205 WO2014057331A1 (en) 2012-10-08 2013-10-02 Control system for refrigerated equipment and apparatus with advanced energy saving features

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CN104969137B true CN104969137B (en) 2017-05-17

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BR (1) BR112015007697A2 (en)
DK (1) DK178891B1 (en)
IT (1) ITMI20121677A1 (en)
WO (1) WO2014057331A1 (en)

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CN111076491B (en) * 2018-10-22 2020-10-30 海尔智家股份有限公司 Refrigerator and control method thereof

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DE3804267C1 (en) 1988-02-11 1989-02-23 Friedhelm 5920 Bad Berleburg De Meyer
IT1292014B1 (en) * 1997-05-27 1999-01-25 Rc Condizionatori Spa EVAPORATOR DEFROST CONTROL IN AN AIR HEAT PUMP SYSTEM
US6745581B2 (en) 2002-09-16 2004-06-08 The Coca-Cola Company Systems and methods for temperature control in refrigeration systems and heating systems
US7490477B2 (en) * 2003-04-30 2009-02-17 Emerson Retail Services, Inc. System and method for monitoring a condenser of a refrigeration system
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CN104969137A (en) 2015-10-07
DK178891B1 (en) 2017-05-01
WO2014057331A1 (en) 2014-04-17
ITMI20121677A1 (en) 2014-04-09
BR112015007697A2 (en) 2017-07-04
DK201570251A1 (en) 2015-05-11

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