CN104964572A - Product waste heat ring-shaped partition-type recovery system and method for pellet calcining rotary kiln - Google Patents
Product waste heat ring-shaped partition-type recovery system and method for pellet calcining rotary kiln Download PDFInfo
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Abstract
本发明公开了一种粒料煅烧回转窑产品余热环形间壁式回收系统及方法,属于回转窑产品余热回收技术领域。本发明的回收系统,包括环形间壁换热机构和送风管换热机构。高温段罩体和中温段罩体均为两端开口的圆筒,高温段罩体和中温段罩体的内径均大于冷却筒的外径,高温段罩体套在所述高温段上,中温段罩体套在所述中温段上。送风管换热机构包括送风管,送风管包括送风管保温段和送风管加热段,送风管加热段设于冷却筒的内部,送风管加热段的出口端伸出冷却筒的进料口,送风管加热段的出口端通过管道与烧嘴的空气进口相连通。本发明实现了提高回转窑余热利用效率、减少冷却水消耗量、减少冷却设备被腐蚀的几率和改善操作环境的目标。
The invention discloses an annular partition wall recovery system and method for waste heat of rotary kiln products calcined with pellets, and belongs to the technical field of waste heat recovery of rotary kiln products. The recovery system of the present invention includes an annular partition wall heat exchange mechanism and an air supply pipe heat exchange mechanism. Both the high-temperature section cover and the medium-temperature section cover are cylinders with openings at both ends. The inner diameters of the high-temperature section cover and the medium-temperature section cover are both larger than the outer diameter of the cooling cylinder. The section cover is covered on the middle temperature section. The air supply pipe heat exchange mechanism includes the air supply pipe. The air supply pipe includes the air supply pipe insulation section and the air supply pipe heating section. The feed port of the cylinder and the outlet end of the heating section of the air supply pipe are connected with the air inlet of the burner through the pipe. The invention realizes the goals of improving the waste heat utilization efficiency of the rotary kiln, reducing cooling water consumption, reducing the probability of cooling equipment being corroded and improving the operating environment.
Description
技术领域technical field
本发明涉及回转窑产品余热回收技术领域,更具体地说,涉及一种粒料煅烧回转窑产品余热环形间壁式回收系统及方法。The invention relates to the technical field of waste heat recovery of rotary kiln products, and more specifically relates to an annular partition wall recovery system and method for waste heat of rotary kiln products calcined with pellets.
背景技术Background technique
回转窑煅烧是生产生物陶瓷滤料的主要工艺,其作用是对滤料生产的原料(即粘土和粉煤灰制成的球状颗粒)进行烘干及烧结处理,其中,烘干段用以排除陶瓷滤料所含的水分,烧结段通过煅烧使滤料小球达到工业应用所需的强度和硬度要求。Rotary kiln calcination is the main process for the production of bioceramic filter materials. Its function is to dry and sinter the raw materials (that is, spherical particles made of clay and fly ash) produced by filter materials. Among them, the drying section is used to eliminate The moisture contained in the ceramic filter material, the sintering section is calcined to make the filter material pellets reach the strength and hardness requirements required for industrial applications.
现有的生物陶瓷滤料生产工艺中,均采用回转窑作为其主要的煅烧设备。燃烧系统将热量以高温烟气的形式供入回转窑内,对逆向流动的陶瓷滤料进行加热煅烧。完成煅烧过程的陶瓷滤料在高温状态下从窑头流槽排出,进入冷却筒冷却。为了强化冷却效果,通常在冷却筒外壁进行冷却水喷淋,以带走高温煅后陶瓷滤料中贮存的热量,达到降低陶瓷滤料温度的目的。喷淋后被加热的冷却水流入贮水池中循环使用。但是,上述生物陶瓷滤料生产工艺具有以下几方面的缺点:(1)、高温煅烧后的粒料(即陶瓷滤料)携带的余热资源被完全浪费,有悖于节能减排的循环经济原则;(2)、在冷却水喷淋过程中,大量冷却水变为蒸汽散失掉,冷却水消耗量大,不利于水资源的节约;且冷却水循环喷淋过程中消耗了大量电力;(3)、长期冷却水的喷淋,严重氧化腐蚀了冷却设备,增加了设备检修和维护的成本;(4)、长期喷淋冷却过程在周围环境产生了大量热蒸汽,恶化了操作环境。In the existing bioceramic filter material production process, the rotary kiln is used as its main calcining equipment. The combustion system supplies heat into the rotary kiln in the form of high-temperature flue gas, and heats and calcines the reverse-flowing ceramic filter material. The ceramic filter material that has completed the calcination process is discharged from the launder at the kiln head at high temperature and enters the cooling cylinder for cooling. In order to enhance the cooling effect, cooling water is usually sprayed on the outer wall of the cooling cylinder to take away the heat stored in the high-temperature calcined ceramic filter material and achieve the purpose of reducing the temperature of the ceramic filter material. After spraying, the heated cooling water flows into the storage tank for recycling. However, the above-mentioned bioceramic filter material production process has the following disadvantages: (1), the waste heat resources carried by the high-temperature calcined pellets (ie ceramic filter material) are completely wasted, which is contrary to the circular economy principle of energy saving and emission reduction ; (2), in the cooling water spraying process, a large amount of cooling water becomes steam and loses, and the cooling water consumption is large, which is not conducive to the saving of water resources; and a large amount of power is consumed in the cooling water circulation spraying process; (3) 1. Long-term spraying of cooling water, severe oxidation and corrosion of cooling equipment, increased equipment repair and maintenance costs; (4), long-term spray cooling process produces a large amount of hot steam in the surrounding environment, deteriorating the operating environment.
对于回收粒料生产过程中散失的热量,现有技术中已有相关的技术方案公开,如专利公开号:CN 203824299 U,公开日:2014年09月10日,发明创造名称为:回转窑余热利用结构及回转窑生产系统,该申请案公开了一种回转窑余热利用结构及回转窑生产系统,回转窑余热利用结构包括连接回转窑与冷却窑的回转窑出料管路、助燃气体管路以及与回转窑连接的燃气管路,助燃气体管路延伸经过回转窑出料管路内而连接于回转窑,以能够将助燃气体供应到回转窑内。助燃气体在回转窑出料管路内利用回转窑的余热进行加热后,再通入回转窑,从而减少燃气的消耗量。同时,助燃气体在回转窑出料管路内与回转窑的余热进行热交换,从而能够降低后续冷却工艺的冷却负荷。但是该申请案还存在以下不足之处:(1)、粒料在回转窑出料管路内停留的时间较短,粒料上所携带的热量难以充分利用,回转窑余热利用效率低下;(2)、冷却窑仍旧需要通过喷淋的方式冷却其内具有一定温度的粒料,这样做浪费了大量的余热资源,冷却水消耗量大,增加了设备检修和维护的成本,恶化了操作环境。For the heat lost in the production process of recycling pellets, relevant technical solutions have been disclosed in the prior art, such as patent publication number: CN 203824299 U, publication date: September 10, 2014, and the name of the invention is: Rotary Kiln Waste Heat Utilization structure and rotary kiln production system. This application discloses a rotary kiln waste heat utilization structure and a rotary kiln production system. The rotary kiln waste heat utilization structure includes a rotary kiln discharge pipeline and a combustion-supporting gas pipeline connecting the rotary kiln and the cooling kiln. As well as the gas pipeline connected with the rotary kiln, the combustion-supporting gas pipeline extends through the discharge pipeline of the rotary kiln and is connected to the rotary kiln, so as to be able to supply the combustion-supporting gas into the rotary kiln. The combustion-supporting gas is heated by the waste heat of the rotary kiln in the discharge pipeline of the rotary kiln, and then passed into the rotary kiln, thereby reducing the consumption of gas. At the same time, the combustion-supporting gas exchanges heat with the waste heat of the rotary kiln in the discharge pipeline of the rotary kiln, thereby reducing the cooling load of the subsequent cooling process. But this application also has the following disadvantages: (1), the residence time of the pellets in the discharge pipeline of the rotary kiln is relatively short, the heat carried on the pellets is difficult to fully utilize, and the utilization efficiency of the waste heat of the rotary kiln is low; ( 2) The cooling kiln still needs to cool the pellets with a certain temperature in it by spraying, which wastes a lot of waste heat resources, consumes a lot of cooling water, increases the cost of equipment repair and maintenance, and deteriorates the operating environment .
综上所述,如何克服现有技术中粒料煅烧回转窑余热利用效率低下、大量冷却水浪费、冷却设备易被腐蚀和操作环境恶劣的不足,是当前亟需解决的技术难题。To sum up, how to overcome the disadvantages of low waste heat utilization efficiency, large amount of cooling water waste, easy corrosion of cooling equipment and harsh operating environment in the prior art is a technical problem that needs to be solved urgently.
发明内容Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的是克服现有技术中粒料煅烧回转窑余热利用效率低下、大量冷却水浪费、冷却设备易被腐蚀和操作环境恶劣的不足,提供了一种粒料煅烧回转窑产品余热环形间壁式回收系统及方法,实现了提高回转窑余热利用效率、减少冷却水消耗量、减少冷却设备被腐蚀的几率和改善操作环境的目标。The purpose of the present invention is to overcome the disadvantages of the prior art, such as low utilization efficiency of waste heat in the pellet calcining rotary kiln, waste of a large amount of cooling water, easy corrosion of cooling equipment and poor operating environment, and to provide a circular partition wall for the waste heat of the pellet calcining rotary kiln. The recovery system and method achieve the goals of improving the waste heat utilization efficiency of the rotary kiln, reducing cooling water consumption, reducing the probability of cooling equipment being corroded, and improving the operating environment.
2.技术方案2. Technical solution
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的粒料煅烧回转窑产品余热环形间壁式回收系统,包括烧嘴、燃烧室、回转窑、出料口、冷却筒轴承座、冷却筒驱动轮和冷却筒,所述烧嘴在燃烧室内产生燃烧火焰,煅烧回转窑内的粒料;煅烧后的粒料从出料口流出到达冷却筒的进料口;所述冷却筒轴承座有两个,冷却筒倾斜地安装于两个不同高度的冷却筒轴承座上,使得冷却筒进料口处的高度高于冷却筒出料口处的高度;冷却筒驱动轮驱动冷却筒旋转;The waste heat annular partition wall recovery system of pellet calcined rotary kiln products of the present invention includes a burner, a combustion chamber, a rotary kiln, a discharge port, a cooling cylinder bearing seat, a cooling cylinder driving wheel and a cooling cylinder, and the burner is located in the combustion chamber Generate combustion flames and calcinate the pellets in the rotary kiln; the calcined pellets flow out from the discharge port to the feed port of the cooling cylinder; there are two cooling cylinder bearing seats, and the cooling cylinder is installed obliquely at two different heights On the bearing seat of the cooling cylinder, the height of the inlet of the cooling cylinder is higher than the height of the outlet of the cooling cylinder; the driving wheel of the cooling cylinder drives the cooling cylinder to rotate;
还包括环形间壁换热机构和送风管换热机构;所述冷却筒沿冷却筒进料口到冷却筒出料口的方向依次分为三段,分别称为高温段、中温段和低温段;It also includes an annular partition wall heat exchange mechanism and an air supply pipe heat exchange mechanism; the cooling cylinder is divided into three sections along the direction from the cooling cylinder inlet to the cooling cylinder outlet, which are called high temperature section, medium temperature section and low temperature section respectively. ;
所述环形间壁换热机构包括风机、引风总管、高温段引风管、高温段罩体和中温段罩体;所述高温段罩体和中温段罩体均为两端开口的圆筒;高温段罩体和中温段罩体的内径均大于冷却筒的外径;高温段罩体套在所述高温段上,中温段罩体套在所述中温段上;高温段引风管的进口端与高温段罩体侧面的中间位置相连通,高温段引风管的出口端与引风总管的侧面相连通;引风总管的进口端与中温段罩体侧面的中间位置相连通,引风总管的出口端与风机的吸风口相连通;The annular partition wall heat exchange mechanism includes a fan, an air induction main pipe, a high temperature section air induction pipe, a high temperature section cover and a medium temperature section cover; the high temperature section cover and the medium temperature section cover are both cylinders with openings at both ends; The inner diameters of the high-temperature section cover and the medium-temperature section cover are both larger than the outer diameter of the cooling cylinder; the high-temperature section cover is set on the high-temperature section, and the medium-temperature section cover is set on the medium-temperature section; the inlet of the high-temperature section air duct The end is connected with the middle position on the side of the cover body in the high temperature section, and the outlet end of the air induction pipe in the high temperature section is connected with the side of the main air duct; The outlet end of the main pipe is connected with the suction port of the fan;
所述送风管换热机构包括送风管,送风管包括送风管保温段和送风管加热段;所述送风管保温段的进口端与风机的出风口相连通,送风管保温段的出口端与送风管加热段的进口端相连通,送风管保温段的外表面使用保温材料包裹;送风管加热段设于冷却筒的内部,送风管加热段的出口端伸出冷却筒的进料口,送风管加热段的出口端通过管道与烧嘴的空气进口相连通。The heat exchange mechanism of the air supply pipe includes an air supply pipe, and the air supply pipe includes a heat preservation section of the air supply pipe and a heating section of the air supply pipe; the inlet end of the heat preservation section of the air supply pipe is connected with the air outlet of the fan, The outlet end of the heat preservation section is connected with the inlet end of the heating section of the air supply pipe, and the outer surface of the heat preservation section of the air supply pipe is wrapped with insulation materials; the heating section of the air supply pipe is located inside the cooling cylinder, and the outlet end of the heating section of the air supply pipe Stretch out the feeding port of the cooling cylinder, and the outlet end of the heating section of the air supply pipe is connected with the air inlet of the burner through the pipe.
作为本发明的粒料煅烧回转窑产品余热环形间壁式回收系统更进一步的改进,As a further improvement of the pellet calcined rotary kiln product waste heat annular partition wall recovery system of the present invention,
还包括设于出料口和冷却筒进料口之间的下料机构,所述下料机构包括流槽、固定颚、动颚和凸轮,固定颚呈L形,固定颚固定在流槽上部的侧面,动颚的上端通过一根旋转轴固定在流槽上部的侧面且动颚的内侧面与固定颚相对;所述凸轮设于动颚的下方且凸轮与动颚的外侧面相接触;凸轮的旋转中心上固定有转轴,该转轴与变频电机的输出轴相连,动颚通过凸轮的转动而进行摆动。It also includes a feeding mechanism located between the discharge port and the cooling cylinder feeding port. The feeding mechanism includes a launder, a fixed jaw, a movable jaw and a cam. The fixed jaw is L-shaped, and the fixed jaw is fixed on the upper part of the launder The upper end of the movable jaw is fixed on the upper side of the launder through a rotating shaft and the inner surface of the movable jaw is opposite to the fixed jaw; the cam is located below the movable jaw and the cam is in contact with the outer surface of the movable jaw; A rotating shaft is fixed on the rotating center of the machine, and the rotating shaft is connected with the output shaft of the frequency conversion motor, and the movable jaw swings through the rotation of the cam.
作为本发明的粒料煅烧回转窑产品余热环形间壁式回收系统更进一步的改进,所述中温段罩体包括中温段上罩体和中温段下罩体,中温段上罩体和中温段下罩体均为半圆筒形,中温段上罩体的侧端面上和中温段下罩体的侧端面上均固连有连接板,中温段上罩体侧端面上的连接板与中温段下罩体侧端面上的连接板相互配合且通过连接螺栓固定在一起;As a further improvement of the pellet calcined rotary kiln product waste heat annular partition wall type recovery system of the present invention, the middle temperature section cover body includes the middle temperature section upper cover body and the middle temperature section lower cover body, the middle temperature section upper cover body and the middle temperature section lower cover body The body is semi-cylindrical, the side end surface of the upper cover body of the middle temperature section and the side end surface of the lower cover body of the middle temperature section are fixedly connected with connecting plates, the connecting plate on the side end surface of the upper cover body of the middle temperature section The connecting plates on the side end faces cooperate with each other and are fixed together by connecting bolts;
所述高温段罩体的结构与中温段罩体的结构相同。The structure of the high temperature section cover is the same as that of the middle temperature section cover.
作为本发明的粒料煅烧回转窑产品余热环形间壁式回收系统更进一步的改进,As a further improvement of the pellet calcined rotary kiln product waste heat annular partition wall recovery system of the present invention,
所述中温段罩体上中间位置处称为罩体扩大段,该罩体扩大段的内径大于中温段罩体上中间位置两侧处的内径;The middle position on the cover body of the middle temperature section is called the cover body expansion section, and the inner diameter of the cover body expansion section is larger than the inner diameters at both sides of the middle position on the cover body of the middle temperature section;
所述高温段罩体上中间位置处称为高温段罩体扩大段,该高温段罩体扩大段的内径大于高温段罩体上中间位置两侧处的内径。The middle position on the cover body of the high temperature section is called the enlarged section of the cover body of the high temperature section, and the inner diameter of the enlarged section of the cover body of the high temperature section is larger than the inner diameters of the two sides of the middle position on the cover body of the high temperature section.
作为本发明的粒料煅烧回转窑产品余热环形间壁式回收系统更进一步的改进,As a further improvement of the pellet calcined rotary kiln product waste heat annular partition wall recovery system of the present invention,
所述送风管加热段的内表面沿周向等间距地焊接有筋板;所述冷却筒的内表面沿周向等间距地焊接有分散杆;所述分散杆为L形,分散杆的一端焊接于冷却筒的内表面。The inner surface of the heating section of the air supply pipe is welded with ribs at equal intervals along the circumferential direction; the inner surface of the cooling cylinder is welded with dispersing rods at equal intervals along the circumferential direction; the dispersing rod is L-shaped, and the dispersing rod One end is welded to the inner surface of the cooling cylinder.
作为本发明的粒料煅烧回转窑产品余热环形间壁式回收系统更进一步的改进,As a further improvement of the pellet calcined rotary kiln product waste heat annular partition wall recovery system of the present invention,
所述流槽、固定颚、动颚和凸轮均采用耐热钢制作;The launder, fixed jaw, movable jaw and cam are all made of heat-resistant steel;
动颚摆动过程中动颚与固定颚之间的距离控制在20~50mm;During the swinging process of the movable jaw, the distance between the movable jaw and the fixed jaw is controlled at 20-50mm;
送风管保温段的外表面使用保温棉包裹。The outer surface of the insulation section of the air supply pipe is wrapped with insulation cotton.
作为本发明的粒料煅烧回转窑产品余热环形间壁式回收系统更进一步的改进,As a further improvement of the pellet calcined rotary kiln product waste heat annular partition wall recovery system of the present invention,
所述高温段罩体的中轴线与高温段的中轴线重合,中温段罩体的中轴线与中温段的中轴线重合;高温段罩体的长度为1500~2000mm,中温段罩体的长度为3000~4500mm;高温段罩体上高温段罩体扩大段两侧处的内径大于冷却筒的外径20~100mm,中温段罩体上罩体扩大段两侧处的内径大于冷却筒的外径20~100mm;罩体扩大段的内径大于中温段罩体上罩体扩大段两侧处的内径20~200mm,高温段罩体扩大段的内径大于高温段罩体上高温段罩体扩大段两侧处的内径20~200mm;罩体扩大段的长度为200~1500mm,高温段罩体扩大段的长度为200~1500mm;引风总管和高温段引风管的内径为200~500mm;送风管保温段和送风管加热段的内径为150~500mm,送风管加热段出口端的内径缩小为50~100mm。The central axis of the high-temperature section cover coincides with the central axis of the high-temperature section, and the central axis of the medium-temperature section cover coincides with the central axis of the medium-temperature section; the length of the high-temperature section cover is 1500-2000 mm, and the length of the medium-temperature section cover is 3000-4500mm; the inner diameter of both sides of the enlarged section of the high-temperature section cover is larger than the outer diameter of the cooling cylinder by 20-100mm, and the inner diameter of both sides of the expanded section of the upper cover of the middle-temperature section is larger than the outer diameter of the cooling cylinder 20-100mm; the inner diameter of the expanded section of the cover is 20-200mm larger than the inner diameter of the enlarged section of the upper cover of the middle-temperature section, and the inner diameter of the expanded section of the cover of the high-temperature section is larger than that of the expanded section of the upper high-temperature section of the cover by two times. The inner diameter of the side is 20-200mm; the length of the expanded section of the cover body is 200-1500mm, and the length of the expanded section of the cover body in the high-temperature section is 200-1500mm; The inner diameter of the heat preservation section of the pipe and the heating section of the air supply pipe is 150-500mm, and the inner diameter of the outlet end of the heating section of the air supply pipe is reduced to 50-100mm.
作为本发明的粒料煅烧回转窑产品余热环形间壁式回收系统更进一步的改进,As a further improvement of the pellet calcined rotary kiln product waste heat annular partition wall recovery system of the present invention,
所述筋板的数量为10~20块,每块筋板的高度为30~80mm。The number of the ribs is 10-20, and the height of each rib is 30-80mm.
作为本发明的粒料煅烧回转窑产品余热环形间壁式回收系统更进一步的改进,所述低温段的上方设有喷淋装置。As a further improvement of the waste heat annular partition wall recovery system for pellet calcined rotary kiln products of the present invention, a spraying device is provided above the low temperature section.
本发明的粒料煅烧回转窑产品余热环形间壁式回收方法,包括以下步骤,The method for recovering the residual heat of the rotary kiln product waste heat of the pellet calcining rotary kiln according to the present invention comprises the following steps,
步骤A:在回转窑内煅烧后温度为800~900℃的粒料,从出料口流出,经过下料机构进入冷却筒的进料口;其中,粒料在下料机构中实现破碎,动颚的摆动频率为2~5次/秒,动颚摆动过程中动颚与固定颚之间的距离控制在20~50mm;Step A: After being calcined in the rotary kiln, the pellets with a temperature of 800-900°C flow out from the discharge port and enter the feed port of the cooling cylinder through the feeding mechanism; wherein, the pellets are crushed in the feeding mechanism, and the movable jaw The swing frequency is 2-5 times per second, and the distance between the movable jaw and the fixed jaw is controlled at 20-50mm during the swinging process of the movable jaw;
步骤B:冷却筒驱动轮驱动冷却筒旋转,使冷却筒进料口处的粒料被运送至冷却筒出料口;粒料在冷却筒内加热冷却筒以及送风管加热段,冷却筒上高温段的壁面平均温度为550℃,中温段的壁面平均温度为400℃,低温段的壁面平均温度为150℃;其中,冷却筒内部底端的粒料随着冷却筒的旋转,被冷却筒内部底端的分散杆聚拢,聚拢的粒料在旋转至冷却筒内部顶端时自由下落,粒料自由下落后又再次被分散杆聚拢然后自由下落,以此往复,直至粒料从冷却筒出料口排出;Step B: The driving wheel of the cooling cylinder drives the cooling cylinder to rotate, so that the pellets at the inlet of the cooling cylinder are transported to the outlet of the cooling cylinder; the pellets are heated in the cooling cylinder and the heating section of the air supply pipe, and on the cooling cylinder The average wall temperature of the high-temperature section is 550°C, the average wall temperature of the medium-temperature section is 400°C, and the average wall temperature of the low-temperature section is 150°C; among them, the pellets at the bottom of the cooling cylinder are rotated by the cooling cylinder. The dispersing rod at the bottom gathers together, and the gathered pellets fall freely when they rotate to the top inside the cooling cylinder. After the pellets fall freely, they are gathered by the dispersing rod again and then fall freely, reciprocating in this way until the pellets are discharged from the outlet of the cooling cylinder. ;
步骤C:开启风机,风机通过高温段引风管抽取高温段罩体与高温段之间环缝内的空气,并且高温段罩体与高温段之间环缝内的空气在抽取过程中与高温段的壁面进行对流换热,空气温度上升;风机通过引风总管抽取中温段罩体与中温段之间环缝内的空气,并且中温段罩体与中温段之间环缝内的空气在抽取过程中与中温段的壁面进行对流换热,空气温度上升;Step C: Turn on the fan, and the fan draws the air in the annular gap between the high temperature section cover and the high temperature section through the high temperature section air duct, and the air in the annular gap between the high temperature section cover and the high temperature section is mixed with the high temperature during the extraction process. The wall surface of the middle temperature section conducts convective heat exchange, and the air temperature rises; the fan draws the air in the ring gap between the middle temperature section cover and the middle temperature section through the main air duct, and the air in the ring gap between the middle temperature section cover and the middle temperature section is being extracted. During the process, it conducts convective heat exchange with the wall surface of the medium temperature section, and the air temperature rises;
步骤D:风机通过高温段引风管和引风总管抽取的空气混合后被送入送风管加热段进一步加热,空气温度再次升高;其中,送风管加热段的内表面沿周向等间距的焊接有筋板;Step D: The air drawn by the fan through the induced air duct of the high temperature section and the main induced air duct is mixed and then sent to the heating section of the air supply pipe for further heating, and the temperature of the air rises again; wherein, the inner surface of the heating section of the air supply pipe is along the circumferential direction, etc. Spacing welded ribbed plates;
步骤E:送风管加热段内被加热的空气通过管道送入烧嘴的空气进口,为燃烧室内的火焰燃烧供应预热空气。Step E: The heated air in the heating section of the air supply pipe is sent to the air inlet of the burner through the pipe to supply preheated air for the flame combustion in the combustion chamber.
3.有益效果3. Beneficial effect
采用本发明提供的技术方案,与现有技术相比,具有如下显著效果:Compared with the prior art, the technical solution provided by the invention has the following remarkable effects:
(1)、现有通过回转窑煅烧生产粒料的过程,煅烧后粒料本身携带的余热占到输入总热量的50%,因此对回转窑产品余热进行回收是提高回转窑余热利用效率的关键所在,本发明的粒料煅烧回转窑产品余热环形间壁式回收系统,正是基于对高温煅烧后粒料携带的余热资源进行充分回收,同时考虑粒料余热回收过程中遇到的具体问题而设计的。本发明中,首先,空气分成两路,一路空气在高温段的壁面进行对流换热,另一路空气在中温段的壁面进行对流换热,两路空气吸收热量后温度第一次升高,并在风机内混合;其中,空气分成两路分别在高温段的壁面和中温段的壁面进行对流换热,有利于提高空气换热的效率和可靠性。风机内混合的热空气被送入送风管加热段,并在送风管加热段内被二次加热,二次加热后的热空气送入烧嘴的空气进口,为燃烧室内的火焰燃烧供应预热空气,提高了燃料的燃烧效率和燃烧温度(燃烧温度提高100℃以上);本发明中,通过环形间壁换热机构和送风管换热机构分两次加热空气,增加了回转窑产品的余热回收量,大大提高了回转窑余热利用效率。(1) In the existing process of producing pellets by calcining in a rotary kiln, the waste heat carried by the pellets after calcination accounts for 50% of the total heat input, so the recovery of waste heat from rotary kiln products is the key to improving the utilization efficiency of waste heat in rotary kilns Therefore, the waste heat annular partition wall recovery system of pellet calcined rotary kiln products of the present invention is designed based on the full recovery of waste heat resources carried by pellets after high-temperature calcination, and at the same time considering the specific problems encountered in the process of pellet waste heat recovery of. In the present invention, firstly, the air is divided into two paths, one path of air conducts convective heat exchange on the wall surface of the high temperature section, and the other path of air conducts convective heat exchange on the wall surface of the medium temperature section, the temperature of the two paths of air rises for the first time after absorbing heat, and Mixing in the fan; wherein, the air is divided into two channels to conduct convective heat exchange on the wall surface of the high temperature section and the wall surface of the medium temperature section, which is beneficial to improve the efficiency and reliability of air heat exchange. The hot air mixed in the fan is sent to the heating section of the air supply pipe, and is reheated in the heating section of the air supply pipe. The hot air after the second heating is sent to the air inlet of the burner to supply the flame combustion in the combustion chamber Preheating the air improves the combustion efficiency and combustion temperature of the fuel (the combustion temperature is increased by more than 100°C); in the present invention, the air is heated twice through the annular partition wall heat exchange mechanism and the air supply pipe heat exchange mechanism, which increases the number of rotary kiln products. The amount of waste heat recovery greatly improves the utilization efficiency of rotary kiln waste heat.
(2)、本发明的粒料煅烧回转窑产品余热环形间壁式回收系统及方法,通过空气两次被加热的过程,充分吸收了煅烧后粒料本身所携带的余热,粒料从冷却筒的出料口排出后温度大大下降,无需使用或仅需少量使用冷却水对冷却筒进行喷淋冷却,减少了冷却水的消耗量,有利于水资源的节约,减少了冷却设备被腐蚀的几率,避免了大量热蒸汽出现恶化操作环境现象的发生,改善了操作环境。(2), the waste heat annular partition wall recovery system and method of the pellet calcined rotary kiln product of the present invention, through the process that the air is heated twice, fully absorb the waste heat carried by the pellet itself after the calcination, and the pellet from the cooling cylinder After discharge from the discharge port, the temperature drops greatly, and there is no need to use or only a small amount of cooling water to spray and cool the cooling cylinder, which reduces the consumption of cooling water, is conducive to the saving of water resources, and reduces the chance of corrosion of cooling equipment. It avoids the occurrence of a large amount of hot steam that deteriorates the operating environment, and improves the operating environment.
(3)、本发明的粒料煅烧回转窑产品余热环形间壁式回收系统,在下料机构中增加一套简易的颚式破碎装置,能够减少粒料中结块的存在,避免结块的粒料对送风管加热段的冲击破坏和对生产设备的磨损;且鄂式破碎装置将粒料全部破碎为小颗粒的粒料,保证了粒料在下料机构中的顺利流下,增加了产品的合格率,有利于粒料在送风管加热段内均匀充分散热,提高了粒料余热回收的效率。(3), the waste heat annular partition wall recovery system of the pellet calcining rotary kiln product of the present invention adds a set of simple jaw crushing device in the feeding mechanism, which can reduce the existence of agglomerates in the pellets and avoid agglomerated pellets The impact damage to the heating section of the air supply pipe and the wear and tear on the production equipment; and the jaw crushing device breaks all the pellets into small pellets, which ensures the smooth flow of the pellets in the feeding mechanism and increases the quality of the product. High efficiency, which is conducive to the uniform and sufficient heat dissipation of pellets in the heating section of the air supply pipe, and improves the efficiency of waste heat recovery of pellets.
(4)、本发明中,冷却筒内部底端的粒料随着冷却筒的旋转,被冷却筒内部底端的分散杆聚拢,聚拢的粒料在旋转至冷却筒内部顶端时自由下落,粒料自由下落后又再次被分散杆聚拢然后自由下落,以此往复,直至粒料从冷却筒出料口排出;粒料被分散杆抄起至最高处然后下落的过程,有利于粒料的均匀充分散热,同时延长了粒料在冷却筒内停留的时间,提高了粒料余热回收的效率。(4), in the present invention, along with the rotation of the cooling cylinder, the pellets at the bottom of the cooling cylinder are gathered by the dispersing rod at the bottom of the cooling cylinder, and the gathered pellets fall freely when rotating to the top of the cooling cylinder, and the pellets are free After falling, it is gathered again by the dispersing rod and then falls freely, reciprocating in this way until the pellets are discharged from the outlet of the cooling cylinder; the process of the pellets being picked up to the highest point by the dispersing rod and then falling is conducive to the uniform and sufficient heat dissipation of the pellets , while prolonging the residence time of pellets in the cooling cylinder, improving the efficiency of waste heat recovery of pellets.
(5)、本发明的粒料煅烧回转窑产品余热环形间壁式回收系统,送风管加热段的内表面沿周向等间距地焊接有筋板,筋板的设置一方面用于增加空气与送风管加热段的换热面积,提高粒料余热回收的效率;另一方面能够减少送风管加热段的弯曲变形,提高送风管加热段的强度。(5), in the waste heat annular partition wall recovery system of the granular material calcining rotary kiln product of the present invention, the inner surface of the heating section of the air supply pipe is welded with ribs at equal intervals along the circumference, and the setting of the ribs is used to increase air and heat on the one hand. The heat exchange area of the heating section of the air supply pipe improves the efficiency of pellet waste heat recovery; on the other hand, it can reduce the bending deformation of the heating section of the air supply pipe and improve the strength of the heating section of the air supply pipe.
附图说明Description of drawings
图1为本发明的粒料煅烧回转窑产品余热环形间壁式回收系统的结构示意图;Fig. 1 is the structure schematic diagram of the waste heat annular partition wall type recovery system of pellet calcined rotary kiln product of the present invention;
图2为本发明中中温段罩体沿径向的剖面结构示意图;Fig. 2 is a schematic cross-sectional structure diagram along the radial direction of the middle temperature section cover in the present invention;
图3为本发明中中温段罩体的俯视结构示意图;Fig. 3 is a top view structure schematic diagram of the middle temperature section cover body in the present invention;
图4为本发明中下料机构的结构示意图;Fig. 4 is the structural representation of unloading mechanism in the present invention;
图5为本发明中送风管加热段沿径向的剖面结构示意图。Fig. 5 is a schematic cross-sectional structure diagram along the radial direction of the heating section of the air supply pipe in the present invention.
示意图中的标号说明:1、烧嘴;2、燃烧室;3、回转窑;4、风机;501、引风总管;502、高温段引风管;601、送风管保温段;602、送风管加热段;6021、筋板;7、喷淋装置;8、出料口;9、下料机构;901、流槽;902、固定颚;903、动颚;904、凸轮;10、高温段罩体;11、冷却筒轴承座;12、连接螺栓;13、连接板;14、中温段罩体;1401、罩体扩大段;15、冷却筒驱动轮;16、冷却筒;1601、分散杆。Explanation of the labels in the schematic diagram: 1. Burner; 2. Combustion chamber; 3. Rotary kiln; 4. Fan; Air pipe heating section; 6021, rib plate; 7, spray device; 8, discharge port; 9, feeding mechanism; 901, launder; 902, fixed jaw; 903, movable jaw; 904, cam; Section cover; 11. Cooling tube bearing seat; 12. Connecting bolt; 13. Connecting plate; 14. Medium temperature section cover; 1401. Cover expansion section; 15. Cooling tube drive wheel; 16. Cooling tube; pole.
具体实施方式Detailed ways
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
如图1所示,本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统,包括烧嘴1、燃烧室2、回转窑3、出料口8、冷却筒轴承座11、冷却筒驱动轮15和冷却筒16。烧嘴1在燃烧室2内产生燃烧火焰,燃烧火焰产生的高温烟气进入回转窑3并煅烧回转窑3内的粒料,煅烧后的粒料从出料口8流出到达冷却筒16的进料口。所述冷却筒轴承座11有两个,冷却筒16倾斜地安装于两个不同高度的冷却筒轴承座11上,靠近冷却筒16进料口的冷却筒轴承座11其高度高于靠近冷却筒16出料口的冷却筒轴承座11,从而使得冷却筒16进料口处的高度高于冷却筒16出料口处的高度。冷却筒驱动轮15与冷却筒16齿轮传动,冷却筒驱动轮15驱动冷却筒16旋转,冷却筒16内的粒料随着冷却筒16的旋转向冷却筒16的出料口移动。As shown in Figure 1, the waste heat annular partition wall recovery system for pellet calcined rotary kiln products in this embodiment includes a burner 1, a combustion chamber 2, a rotary kiln 3, a discharge port 8, a cooling cylinder bearing seat 11, and a cooling cylinder drive wheel 15 and cooling cylinder 16. The burner 1 generates a combustion flame in the combustion chamber 2. The high-temperature flue gas generated by the combustion flame enters the rotary kiln 3 and calcines the pellets in the rotary kiln 3. The calcined pellets flow out from the discharge port 8 to the inlet of the cooling cylinder 16. feed port. There are two cooling cylinder bearing seats 11, and the cooling cylinder 16 is obliquely installed on two cooling cylinder bearing seats 11 of different heights. 16, the cooling cylinder bearing seat 11 at the discharge port, so that the height at the inlet of the cooling cylinder 16 is higher than the height at the discharge port of the cooling cylinder 16. The cooling cylinder driving wheel 15 and the cooling cylinder 16 are geared, the cooling cylinder driving wheel 15 drives the cooling cylinder 16 to rotate, and the pellets in the cooling cylinder 16 move to the discharge port of the cooling cylinder 16 along with the rotation of the cooling cylinder 16 .
本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统,还包括环形间壁换热机构、送风管换热机构和下料机构9。冷却筒16沿冷却筒16进料口到冷却筒16出料口的方向依次分为三段,分别称为高温段、中温段和低温段。环形间壁换热机构包括风机4、引风总管501、高温段引风管502、高温段罩体10和中温段罩体14。风机4为负压风机,风机4的吸风口用于吸取外界的空气,风机4的出风口用于将吸取的空气排出。高温段罩体10和中温段罩体14均为两端开口的圆筒。高温段罩体10和中温段罩体14的内径均大于冷却筒16的外径,高温段罩体10套在所述高温段上,中温段罩体14套在所述中温段上。高温段引风管502的进口端与高温段罩体10侧面的中间位置相连通,高温段引风管502的出口端与引风总管501的侧面相连通。引风总管501的进口端与中温段罩体14侧面的中间位置相连通,引风总管501的出口端与风机4的吸风口相连通。中温段罩体14包括中温段上罩体和中温段下罩体,中温段上罩体和中温段下罩体均为半圆筒形,中温段上罩体的侧端面上和中温段下罩体的侧端面上均固连有连接板13,中温段上罩体侧端面上的连接板13与中温段下罩体侧端面上的连接板13相互配合且通过连接螺栓12固定密封在一起。高温段罩体10的结构与中温段罩体14的结构相同。The annular partition wall type recovery system for waste heat of pellet calcined rotary kiln products in this embodiment also includes an annular partition wall heat exchange mechanism, an air supply pipe heat exchange mechanism and a feeding mechanism 9 . The cooling cylinder 16 is divided into three sections along the direction from the inlet of the cooling cylinder 16 to the outlet of the cooling cylinder 16, which are respectively called high temperature section, medium temperature section and low temperature section. The annular partition wall heat exchange mechanism includes a fan 4 , an air induction main pipe 501 , an air induction pipe 502 in the high temperature section, a cover body 10 in the high temperature section and a cover body 14 in the middle temperature section. The fan 4 is a negative pressure fan, the air inlet of the fan 4 is used to suck the air from the outside, and the air outlet of the fan 4 is used to discharge the sucked air. Both the high temperature section cover body 10 and the middle temperature section cover body 14 are cylinders with openings at both ends. The inner diameters of the high-temperature section cover 10 and the middle-temperature section cover 14 are larger than the outer diameter of the cooling cylinder 16, the high-temperature section cover 10 is set on the high-temperature section, and the middle-temperature section cover 14 is set on the middle-temperature section. The inlet end of the high temperature section air duct 502 communicates with the middle position of the side surface of the high temperature section cover body 10 , and the outlet end of the high temperature section air duct 502 communicates with the side of the main air duct 501 . The inlet end of the main air duct 501 communicates with the middle position on the side of the cover body 14 in the middle temperature section, and the outlet end of the main air duct 501 communicates with the air suction port of the fan 4 . The middle temperature section cover body 14 comprises the middle temperature section upper cover body and the middle temperature section lower cover body. The connecting plates 13 on the side end faces of the middle temperature section and the lower cover body in the middle temperature section cooperate with each other and are fixed and sealed together by connecting bolts 12. The structure of the high temperature section cover body 10 is the same as that of the middle temperature section cover body 14 .
本实施例中,若中温段罩体14为直圆筒状,则当风机4抽吸中温段罩体14与中温段之间环缝内的空气时,环缝两端的两股气流在引风总管501进口端汇聚,引风总管501进口端正对的环缝处会形成短路区域,该短路区域的空气几乎处于静止状态,大大降低了空气与中温段壁面的换热效果,难以实现空气与中温段壁面的有效换热;若将与引风总管501进口端连接处的中温段罩体14内径扩大,此时,环缝两端的气体到达引风总管501进口端正对的环缝处时会出现一定程度的气流扰动,使空气沿着中温段壁面流入引风总管501,大大增强了空气与中温段壁面的换热效果,提高了热量回收的效率。若高温段罩体10为直圆筒状,则同理。因此,如图3所示,中温段罩体14上中间位置处称为罩体扩大段1401,该罩体扩大段1401的内径大于中温段罩体14上中间位置两侧处的内径。高温段罩体10上中间位置处称为高温段罩体扩大段,该高温段罩体扩大段的内径大于高温段罩体10上中间位置两侧处的内径(高温段罩体扩大段在图1中省略,未图示)。In this embodiment, if the middle temperature section cover body 14 is a straight cylinder, then when the air blower 4 sucks the air in the ring gap between the middle temperature section cover body 14 and the middle temperature section, the two airflows at both ends of the ring gap are in the process of drawing the air. The inlet ends of the main pipe 501 converge, and a short-circuit area will be formed at the ring seam facing the inlet end of the air main pipe 501. The air in this short-circuit area is almost in a static state, which greatly reduces the heat exchange effect between the air and the wall surface of the medium temperature section, and it is difficult to achieve air and medium temperature. Effective heat exchange on the wall surface of the section; if the inner diameter of the middle-temperature section cover body 14 connected to the inlet end of the main air duct 501 is enlarged, at this time, when the gas at both ends of the annular seam reaches the annular seam facing the inlet end of the main air duct 501, it will appear A certain degree of air flow disturbance makes air flow into the main air duct 501 along the wall surface of the medium temperature section, which greatly enhances the heat exchange effect between the air and the wall surface of the medium temperature section, and improves the efficiency of heat recovery. If the high-temperature section cover body 10 is straight cylindrical, then the same is true. Therefore, as shown in FIG. 3 , the middle position on the middle temperature section cover body 14 is called the cover body expansion section 1401 , and the inner diameter of the cover body expansion section 1401 is larger than the inner diameters at both sides of the middle position on the middle temperature section cover body 14 . The middle position on the high-temperature section cover body 10 is called the high-temperature section cover body expansion section, and the inner diameter of the high-temperature section cover body expansion section is greater than the internal diameters at both sides of the middle position on the high-temperature section cover body 10 (the high-temperature section cover body expansion section is shown in Fig. 1 omitted, not shown).
送风管换热机构包括送风管,送风管包括送风管保温段601和送风管加热段602。送风管保温段601的进口端与风机4的出风口相连通,送风管保温段601的出口端与送风管加热段602的进口端相连通,送风管保温段601的外表面使用保温材料包裹,本实施例中的保温材料为保温棉,用以对送风管保温段601进行保温,减少热量的损失。送风管加热段602设于冷却筒16的内部,送风管加热段602的出口端伸出冷却筒16的进料口,送风管加热段602的出口端通过管道与烧嘴1的空气进口相连通。如图5所示,送风管加热段602的内表面沿周向等间距地焊接有筋板6021,筋板6021的数量为10~20块,具体本实施例中筋板6021的数量为10块;每块筋板6021的高度为30~80mm,具体本实施例中每块筋板6021的高度为30mm,筋板6021一方面用于增加换热面积,另一方面能够减少送风管加热段602的弯曲变形;送风管加热段602的制作方法是先在一块矩形板上焊接相应的筋板6021,然后卷制成管。如图2所示,冷却筒16的内表面沿周向等间距地焊接有分散杆1601,分散杆1601为L形,分散杆1601的一端焊接于冷却筒16的内表面;所有分散杆1601的另一端开口方向的连线与冷却筒16的旋转方向相同,这样设计便于分散杆1601在冷却筒16的旋转过程中抄起冷却筒16内的粒料。The air supply pipe heat exchange mechanism includes an air supply pipe, and the air supply pipe includes an air supply pipe insulation section 601 and an air supply pipe heating section 602 . The inlet end of the air supply pipe insulation section 601 is connected with the air outlet of the fan 4, the outlet end of the air supply pipe insulation section 601 is connected with the inlet end of the air supply pipe heating section 602, and the outer surface of the air supply pipe insulation section 601 is used The insulation material is wrapped, and the insulation material in this embodiment is insulation cotton, which is used to insulate the insulation section 601 of the air supply pipe to reduce heat loss. The heating section 602 of the air supply pipe is arranged inside the cooling cylinder 16, the outlet end of the heating section 602 of the air supply pipe protrudes from the feed port of the cooling cylinder 16, and the outlet end of the heating section 602 of the air supply pipe passes through the pipe and the air from the burner 1. The import is connected. As shown in Figure 5, the inner surface of the heating section 602 of the air supply pipe is welded with ribs 6021 at equal intervals along the circumference, and the number of ribs 6021 is 10 to 20 pieces. Specifically, the number of ribs 6021 in this embodiment is 10 pieces. The height of each rib plate 6021 is 30-80mm. Specifically, the height of each rib plate 6021 in this embodiment is 30mm. The rib plate 6021 is used to increase the heat exchange area on the one hand, and can reduce the heating section of the air supply pipe on the other hand. Bending deformation of 602; the manufacturing method of the heating section 602 of the air supply pipe is to first weld the corresponding rib plate 6021 on a rectangular plate, and then roll it into a pipe. As shown in Figure 2, the inner surface of the cooling cylinder 16 is welded with dispersing rods 1601 at equal intervals along the circumference, and the dispersing rods 1601 are L-shaped, and one end of the dispersing rods 1601 is welded on the inner surface of the cooling cylinder 16; The connection line of the opening direction of the other end is the same as the rotation direction of the cooling cylinder 16, so that the dispersing rod 1601 is designed to facilitate the picking up of the pellets in the cooling cylinder 16 during the rotation of the cooling cylinder 16.
如图4所示,下料机构9设于出料口8和冷却筒16进料口之间,下料机构9包括流槽901、固定颚902、动颚903和凸轮904,固定颚902呈L形,固定颚902固定在流槽901上部的侧面,动颚903的上端通过一根旋转轴固定在流槽901上部的侧面且动颚903的内侧面与固定颚902相对。凸轮904设于动颚903的下方且凸轮904与动颚903的外侧面相接触。凸轮904的旋转中心上固定有转轴,该转轴与变频电机的输出轴相连,动颚903通过凸轮904的转动而进行摆动。固定颚902、动颚903和凸轮904共同构成简易的颚式破碎装置。流槽901、固定颚902、动颚903和凸轮904均采用最高工作温度大于900℃的耐热钢制作,本实施例中的耐热钢为能够承受1000℃以下反复加热的抗氧化钢0Cr25Ni20。动颚903的摆动频率为2~5次/秒,具体本实施例中动颚903的摆动频率为2次/秒,摆动频率由与凸轮904连接的变频电机控制;通过控制凸轮904的曲率及其安装位置,使动颚903摆动过程中动颚903与固定颚902之间的距离控制在20~50mm,具体本实施例中动颚903与固定颚902之间的距离控制在20mm,这样设置能够在破碎结块粒料的同时保证小颗粒粒料顺利流下。As shown in Figure 4, the unloading mechanism 9 is located between the discharge port 8 and the feed inlet of the cooling cylinder 16. The unloading mechanism 9 includes a flow groove 901, a fixed jaw 902, a movable jaw 903 and a cam 904. The fixed jaw 902 is L-shaped, the fixed jaw 902 is fixed on the upper side of the launder 901, the upper end of the movable jaw 903 is fixed on the upper side of the launder 901 by a rotating shaft and the inner surface of the movable jaw 903 is opposite to the fixed jaw 902. The cam 904 is disposed below the movable jaw 903 and the cam 904 is in contact with the outer surface of the movable jaw 903 . A rotating shaft is fixed on the rotation center of the cam 904, and the rotating shaft is connected with the output shaft of the frequency conversion motor, and the movable jaw 903 swings through the rotation of the cam 904. The fixed jaw 902, the movable jaw 903 and the cam 904 together constitute a simple jaw crushing device. Launder 901, fixed jaw 902, movable jaw 903 and cam 904 are all made of heat-resistant steel with a maximum working temperature greater than 900°C. The heat-resistant steel in this embodiment is oxidation-resistant steel 0Cr25Ni20 that can withstand repeated heating below 1000°C. The swing frequency of the movable jaw 903 is 2 to 5 times per second. In this embodiment, the swing frequency of the movable jaw 903 is 2 times per second, and the swing frequency is controlled by a variable frequency motor connected to the cam 904; Its installation position is such that the distance between the movable jaw 903 and the fixed jaw 902 is controlled at 20-50 mm during the swing process of the movable jaw 903. Specifically, in this embodiment, the distance between the movable jaw 903 and the fixed jaw 902 is controlled at 20 mm. It can ensure the smooth flow of small particles while breaking the agglomerated particles.
高温段罩体10的中轴线与高温段的中轴线重合,中温段罩体14的中轴线与中温段的中轴线重合。高温段罩体10的长度为1500~2000mm,本实施例中取2000mm;中温段罩体14的长度为3000~4500mm,本实施例中取4400mm;高温段罩体10上高温段罩体扩大段两侧处的内径大于冷却筒16的外径20~100mm,本实施例中取20mm;中温段罩体14上罩体扩大段1401两侧处的内径大于冷却筒16的外径20~100mm,本实施例中取20mm;罩体扩大段1401的内径大于中温段罩体14上罩体扩大段1401两侧处的内径20~200mm,本实施例中取20mm;高温段罩体扩大段的内径大于高温段罩体10上高温段罩体扩大段两侧处的内径20~200mm,本实施例中取20mm;罩体扩大段1401的长度为200~1500mm,本实施例中取200mm;高温段罩体扩大段的长度为200~1500mm,本实施例中取200mm;引风总管501和高温段引风管502的内径为200~500mm,本实施中引风总管501的内径为300mm,高温段引风管502的内径为200mm;送风管保温段601和送风管加热段602的内径为150~500mm,本实施例中送风管保温段601和送风管加热段602的内径均为300mm;考虑到下料机构9的布置,送风管加热段602出口端的内径缩小为50~100mm,本实施例中送风管加热段602出口端的内径缩小为50mm。The central axis of the high-temperature section cover 10 coincides with the central axis of the high-temperature section, and the central axis of the medium-temperature section cover 14 coincides with the central axis of the medium-temperature section. The length of the high-temperature section cover 10 is 1500-2000mm, which is 2000mm in this embodiment; the length of the medium-temperature section cover 14 is 3000-4500mm, which is 4400mm in this embodiment; The inner diameters at both sides are 20-100 mm larger than the outer diameter of the cooling cylinder 16, 20 mm in this embodiment; In this embodiment, 20 mm is taken; the inner diameter of the enlarged section 1401 of the cover body is greater than the inner diameter of 20-200 mm at both sides of the enlarged section 1401 of the cover body 14 of the middle temperature section, and 20 mm is taken in this embodiment; the inner diameter of the enlarged section of the cover body of the high temperature section It is 20-200 mm larger than the inner diameter of both sides of the high-temperature section cover body expansion section on the high-temperature section cover body 10, which is 20 mm in this embodiment; the length of the cover body expansion section 1401 is 200-1500 mm, and 200 mm is taken in this embodiment; The length of the enlarged section of the cover body is 200-1500 mm, which is 200 mm in this embodiment; the inner diameter of the main air-introduction pipe 501 and the air-induction pipe 502 of the high-temperature section is 200-500 mm, and the inner diameter of the main air-induction pipe 501 in this implementation is 300 mm, and the inner diameter of the air-induction main pipe 501 in the high-temperature section is 300 mm. The inner diameter of the air induction pipe 502 is 200mm; the inner diameter of the air supply pipe insulation section 601 and the air supply pipe heating section 602 is 150-500mm, and the inner diameters of the air supply pipe insulation section 601 and the air supply pipe heating section 602 in this embodiment are both 300mm; considering the layout of the feeding mechanism 9, the inner diameter of the outlet end of the air supply pipe heating section 602 is reduced to 50-100mm, and the inner diameter of the air supply pipe heating section 602 outlet end is reduced to 50mm in this embodiment.
本实施例的粒料煅烧回转窑产品余热环形间壁式回收方法,通过预热燃烧所需空气对煅烧产品进行热量回收,主要包括以下步骤,The method for recovering the waste heat of the rotary kiln products of pellet calcining in the present embodiment is an annular partition wall recovery method, which recovers the heat of the calcined products by preheating the air required for combustion, and mainly includes the following steps,
步骤A:在回转窑3内煅烧后温度为800~900℃的高温粒料,从出料口8流出,经过下料机构9进入冷却筒16的进料口。其中,在下料机构9中通过颚式破碎装置对结块的粒料进行破碎,动颚903的摆动频率为2次/秒,动颚903摆动过程中动颚903与固定颚902之间的距离控制在20mm;Step A: After being calcined in the rotary kiln 3 , the high-temperature pellets at a temperature of 800-900° C. flow out from the discharge port 8 and enter the feed port of the cooling cylinder 16 through the feeding mechanism 9 . Among them, in the feeding mechanism 9, the agglomerated pellets are crushed by the jaw crushing device, the swing frequency of the movable jaw 903 is 2 times per second, and the distance between the movable jaw 903 and the fixed jaw 902 during the swing of the movable jaw 903 is Controlled at 20mm;
步骤B:冷却筒驱动轮15驱动冷却筒16旋转,使冷却筒16进料口处的粒料被运送至冷却筒16出料口。粒料在冷却筒16内通过辐射和导热的方式加热冷却筒16的壁面以及送风管加热段602的壁面。冷却筒16上高温段的壁面平均温度为550℃,中温段的壁面平均温度为400℃,低温段的壁面平均温度为150℃。其中,如图2所示,冷却筒16内部底端的粒料随着冷却筒16的旋转,被冷却筒16内部底端的分散杆1601聚拢,聚拢的粒料在旋转至冷却筒16内部顶端时自由下落,粒料自由下落后又再次被分散杆1601聚拢然后自由下落,以此往复,直至粒料从冷却筒16出料口排出。粒料被分散杆1601抄起至最高处然后下落的过程,有利于粒料的均匀充分散热,同时延长了粒料在冷却筒16内停留的时间,提高了粒料余热回收的效率;但是,粒料下落过程中会冲击送风管加热段602,小颗粒的粒料产生的冲击影响较小,而如果粒料中存在大的结块,那么结块对送风管加热段602的冲击将大大减少其使用寿命。本实施例中为解决该问题,在下料机构9中设计了一套简单的鄂式破碎装置,其目的是为了减少粒料中结块的存在,避免结块的粒料对送风管加热段602的冲击破坏;且鄂式破碎装置将粒料全部破碎为小颗粒的粒料,有利于粒料在送风管加热段602均匀充分散热,提高了粒料余热回收的效率。Step B: The driving wheel 15 of the cooling cylinder drives the cooling cylinder 16 to rotate, so that the pellets at the inlet of the cooling cylinder 16 are transported to the outlet of the cooling cylinder 16 . The pellets heat the wall surface of the cooling cylinder 16 and the wall surface of the heating section 602 of the air supply pipe through radiation and heat conduction in the cooling cylinder 16 . The average wall temperature of the high temperature section on the cooling cylinder 16 is 550°C, the average wall temperature of the middle temperature section is 400°C, and the average wall temperature of the low temperature section is 150°C. Wherein, as shown in Figure 2, the pellets at the bottom of the cooling cylinder 16 are gathered by the dispersing rod 1601 at the bottom of the cooling cylinder 16 along with the rotation of the cooling cylinder 16, and the gathered pellets are free when they rotate to the top of the cooling cylinder 16 Falling, after the pellets fall freely, they are gathered again by the dispersing rod 1601 and then fall freely, reciprocating in this way until the pellets are discharged from the outlet of the cooling cylinder 16. The process that the pellets are picked up to the highest point by the dispersing rod 1601 and then falls is conducive to the uniform and sufficient heat dissipation of the pellets, and at the same time prolongs the residence time of the pellets in the cooling cylinder 16, improving the efficiency of waste heat recovery of the pellets; however, The pellets will impact the heating section 602 of the air supply pipe during the falling process, and the impact of the pellets with small particles will have less impact, but if there are large agglomerates in the pellets, the impact of the agglomeration on the heating section 602 of the air supply pipe will be large. greatly reduce its service life. In this embodiment, in order to solve this problem, a set of simple jaw crushing device is designed in the unloading mechanism 9, and its purpose is in order to reduce the existence of agglomeration in the granular material, avoid the agglomerated granular material to the heating section of the air supply pipe. 602 impact damage; and the jaw crushing device breaks all the pellets into small pellets, which is conducive to the uniform and sufficient heat dissipation of the pellets in the heating section 602 of the air supply pipe, and improves the efficiency of waste heat recovery of pellets.
步骤C:开启风机4,风机4通过高温段引风管502抽取高温段罩体10与高温段之间环缝内的空气,周围环境中的空气不断补充进入高温段罩体10与高温段之间的环缝内,并且高温段罩体10与高温段之间环缝内的空气在抽取过程中与高温段的壁面进行对流换热,带走一部分热量,此时空气温度升高。风机4通过引风总管501抽取中温段罩体14与中温段之间环缝内的空气,周围环境中的空气不断补充进入中温段罩体14与中温段之间的环缝内,并且中温段罩体14与中温段之间环缝内的空气在抽取过程中与中温段的壁面进行对流换热,带走一部分热量,此时空气温度升高。Step C: Turn on the fan 4, and the fan 4 draws the air in the annular gap between the high-temperature section cover 10 and the high-temperature section through the high-temperature section air duct 502, and the air in the surrounding environment is continuously replenished into the gap between the high-temperature section cover 10 and the high-temperature section The air in the annular gap between the high-temperature section cover body 10 and the high-temperature section performs convective heat exchange with the wall surface of the high-temperature section during the extraction process, taking away part of the heat, and the air temperature rises at this time. The fan 4 extracts the air in the annular gap between the middle temperature section cover body 14 and the middle temperature section through the air main pipe 501, and the air in the surrounding environment is continuously replenished into the annular gap between the middle temperature section cover body 14 and the middle temperature section, and the middle temperature section The air in the annular gap between the cover body 14 and the middle temperature section performs convective heat exchange with the wall surface of the middle temperature section during the extraction process, taking away part of the heat, and the air temperature rises at this time.
本实施例中,取冷却筒16的内径为800mm,高温段罩体10的内径为820mm,即高温段罩体10与高温段之间环缝的厚度为10mm,高温段罩体10的长度为2000mm;中温段罩体14的内径为820mm,长度为4400mm。当烧嘴1内火焰燃烧需要的空气流量为2500m3/h时,通过调节风机4的功率及流量阀门(引风总管501和高温段引风管502上均设有流量阀门),控制从高温段罩体10与高温段之间的环缝内吸取的空气量为1000m3/h,从中温段罩体14与中温段之间的环缝内吸取的空气量为1500m3/h。In the present embodiment, the inner diameter of the cooling cylinder 16 is 800 mm, the inner diameter of the high temperature section cover body 10 is 820 mm, that is, the thickness of the annular seam between the high temperature section cover body 10 and the high temperature section is 10 mm, and the length of the high temperature section cover body 10 is 2000mm; the inner diameter of the cover body 14 in the middle temperature section is 820mm, and the length is 4400mm. When the air flow required for flame combustion in the burner 1 is 2500m 3 /h, by adjusting the power of the fan 4 and the flow valve (flow valves are provided on the main air induction pipe 501 and the air induction pipe 502 in the high temperature section), the flow rate from the high temperature is controlled. The amount of air sucked from the ring gap between the section cover 10 and the high temperature section is 1000m 3 /h, and the air sucked from the ring gap between the middle temperature section cover 14 and the middle temperature section is 1500m 3 /h.
如下为空气在高温段罩体10内和中温段罩体14内发生的换热计算:The following is the calculation of the heat exchange that air takes place in the high-temperature section cover 10 and the middle-temperature section cover 14:
换热量:Q=k·s·ΔtHeat transfer: Q=k·s·Δt
式中:k--综合换热系数,取k=20W/m2K;In the formula: k--comprehensive heat transfer coefficient, take k=20W/m 2 K;
S--换热面积,m2;S - heat transfer area, m 2 ;
Δt--温差,K。Δt--temperature difference, K.
空气温升:
式中:Q--换热量,kW;In the formula: Q--heat exchange rate, kW;
Cp--空气比容,取Cp=1.005kJ/kgK;C p -- air specific volume, take C p = 1.005kJ/kgK;
ρ--空气密度,取ρ=1.1kg/m3;ρ--air density, take ρ=1.1kg/m 3 ;
V--体积流量,m3/sV--volume flow, m 3 /s
①、高温段罩体10内:取空气入口温度为30℃,设空气出口温度为175℃;①. Inside the cover body 10 of the high-temperature section: take the air inlet temperature as 30°C, and set the air outlet temperature as 175°C;
Q=20×π×0.8×1×(550+550-30-175)/2Q=20×π×0.8×1×(550+550-30-175)/2
=20×2.512×447.5=20×2.512×447.5
=22.48KW=22.48KW
所以在高温段罩体10内空气温度升高146℃,即空气出口温度为176℃,与假设基本一致,满足要求。Therefore, the temperature of the air inside the cover 10 in the high temperature section rises by 146°C, that is, the air outlet temperature is 176°C, which is basically consistent with the assumption and meets the requirements.
②、中温段罩体14内:取空气入口温度为30℃,设空气出口温度为175℃;②. In the cover body 14 of the middle temperature section: take the air inlet temperature as 30°C, and set the air outlet temperature as 175°C;
Q=20×π×0.8×2.2×(400+400-30-175)/2Q=20×π×0.8×2.2×(400+400-30-175)/2
=20×5.53×297.5=20×5.53×297.5
=32.9KW=32.9KW
所以在中温段罩体14内空气温度升高143℃,即空气出口温度为173℃,与假设基本一致,满足要求。Therefore, the temperature of the air in the cover body 14 in the middle temperature section rises by 143°C, that is, the air outlet temperature is 173°C, which is basically consistent with the assumption and meets the requirements.
经过上述计算,空气在高温段罩体10内和中温段罩体14内发生第一次换热后温度均升高至175℃。After the above calculation, the temperature of the air rises to 175° C. after the first heat exchange in the high-temperature section cover 10 and the middle-temperature section cover 14 .
步骤D:风机4通过高温段引风管502和引风总管501抽取的热空气混合后被送入送风管加热段602,热空气在送风管加热段602内与送风管加热段602的内壁进行对流和辐射换热,空气被二次加热,空气温度再次升高。如图5所示,送风管加热段602的内表面沿周向等间距的焊接有筋板6021,筋板6021的设置用于增加空气与送风管加热段602的换热面积和提高送风管加热段602的强度,本实施例中,筋板6021的设置使空气与送风管加热段602的换热面积增加一倍。空气在送入送风管加热段602内的流动方向与冷却筒16内粒料的输送方向相反,有利于提高空气在送风管加热段602内的换热效率。Step D: The hot air extracted by the fan 4 through the high-temperature section air-induction pipe 502 and the air-induction main pipe 501 is mixed and sent to the air supply pipe heating section 602, and the hot air is mixed with the air supply pipe heating section 602 in the air supply pipe heating section 602 The inner wall of the air is subjected to convection and radiation heat exchange, the air is reheated, and the air temperature rises again. As shown in Figure 5, the inner surface of the heating section 602 of the air supply pipe is welded with ribs 6021 at equal intervals along the circumference. The strength of the heating section 602 of the air duct. In this embodiment, the arrangement of the ribs 6021 doubles the heat exchange area between the air and the heating section 602 of the air supply duct. The flow direction of the air in the heating section 602 of the air supply pipe is opposite to the conveying direction of the pellets in the cooling cylinder 16 , which is beneficial to improve the heat exchange efficiency of the air in the heating section 602 of the air supply pipe.
本实施例中,取送风管加热段602的内径为300mm,长度为10000mm;取送风管加热段602进口端的壁面温度为200℃,送风管加热段602出口端的壁面温度为800℃,设空气在送风管加热段602内被二次加热后的出口温度为300℃。In this embodiment, the inner diameter of the heating section 602 of the air supply pipe is 300mm, and the length is 10000mm; the temperature of the wall surface at the inlet end of the heating section 602 of the air supply pipe is 200°C, and the temperature of the wall surface at the outlet end of the heating section 602 of the air supply pipe is 800°C. Assume that the outlet temperature of the air after being reheated in the heating section 602 of the air supply pipe is 300°C.
Q=20×π×0.3×10×2×(200+800-175-300)/2Q=20×π×0.3×10×2×(200+800-175-300)/2
=20×18.84×262.5=20×18.84×262.5
=98.91KW=98.91KW
所以在送风管加热段602内空气温度升高128℃,即空气出口温度为303℃,与假设基本一致,满足要求。Therefore, the air temperature in the heating section 602 of the air supply pipe rises by 128°C, that is, the air outlet temperature is 303°C, which is basically consistent with the assumption and meets the requirements.
步骤E:根据上述计算,送风管加热段602内被二次加热的到300℃的空气通过管道送入烧嘴1的空气进口,为燃烧室2内的火焰燃烧供应预热空气,能够提高燃料的燃烧效率及燃烧温度。Step E: According to the above calculation, the air reheated to 300°C in the heating section 602 of the air supply pipe is sent into the air inlet of the burner 1 through the pipe to supply preheated air for the flame combustion in the combustion chamber 2, which can improve Fuel combustion efficiency and combustion temperature.
本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统,在下料机构9中增加一套简易的颚式破碎装置,能够减少粒料中结块的存在,避免结块的粒料对送风管加热段602的冲击破坏和对生产设备的磨损;且鄂式破碎装置将粒料全部破碎为小颗粒的粒料,保证了粒料在下料机构9中的顺利流下,增加了产品的合格率,有利于粒料在送风管加热段602内均匀充分散热,提高了粒料余热回收的效率。In the pellet calcining rotary kiln waste heat recovery system of this embodiment, a set of simple jaw crushing device is added to the feeding mechanism 9, which can reduce the presence of agglomerates in the pellets and prevent the agglomerated pellets from being fed to each other. The impact damage of the heating section 602 of the air duct and the wear and tear on the production equipment; and the jaw crushing device breaks all the pellets into small pellets, which ensures the smooth flow of the pellets in the feeding mechanism 9 and increases the quality of the product. The efficiency is beneficial to the uniform and sufficient heat dissipation of the pellets in the heating section 602 of the air supply pipe, which improves the efficiency of waste heat recovery of the pellets.
本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统,送风管加热段602的内表面沿周向等间距地焊接有筋板6021,筋板6021的设置一方面用于增加空气与送风管加热段602的换热面积,提高粒料余热回收的效率;另一方面能够减少送风管加热段602的弯曲变形,提高送风管加热段602的强度。In the waste heat annular partition wall recovery system for pellet calcined rotary kiln products in this embodiment, the inner surface of the heating section 602 of the air supply pipe is welded with ribs 6021 at equal intervals along the circumference. The setting of the ribs 6021 is used to increase air and The heat exchange area of the heating section 602 of the air supply pipe improves the efficiency of waste heat recovery of pellets;
现有通过回转窑煅烧生产粒料的过程,煅烧后粒料本身携带的余热占到输入总热量的50%,因此对回转窑产品余热进行回收是提高回转窑余热利用效率的关键所在,本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统,正是基于对高温煅烧后粒料携带的余热资源进行充分回收,同时考虑粒料余热回收过程中遇到的具体问题而设计的。本实施例中,首先,空气分成两路,一路空气在高温段的壁面进行对流换热,另一路空气在中温段的壁面进行对流换热,两路空气吸收热量后温度第一次升高,并在风机4内混合;其中,空气分成两路分别在高温段的壁面和中温段的壁面进行对流换热,有利于提高空气换热的效率(因为高温段的壁面温度和中温段的壁面温度不同,空气分成两路分别进行对流换热的换热效果相比于一路空气直接进行对流换热的方式,换热效果更好,换热的效率更高)和可靠性。风机4内混合的热空气被送入送风管加热段602,并在送风管加热段602内被二次加热,二次加热后的热空气送入烧嘴1的空气进口,为燃烧室2内的火焰燃烧供应预热空气,提高了燃料的燃烧效率和燃烧温度(燃烧温度提高100℃以上);本实施例中,通过环形间壁换热机构和送风管换热机构分两次加热空气,增加了回转窑产品的余热回收量,大大提高了回转窑余热利用效率。In the existing process of producing pellets by calcining in a rotary kiln, the waste heat carried by the pellets after calcination accounts for 50% of the total heat input. Therefore, the recovery of waste heat from rotary kiln products is the key to improving the utilization efficiency of waste heat in rotary kilns. This implementation The example of pellet calcined rotary kiln product waste heat annular partition wall recovery system is designed based on the full recovery of waste heat resources carried by pellets after high-temperature calcination, while considering the specific problems encountered in the process of pellet waste heat recovery. In this embodiment, firstly, the air is divided into two paths, one path of air conducts convective heat exchange on the wall surface of the high temperature section, and the other path of air conducts convective heat exchange on the wall surface of the medium temperature section, and the temperature of the two paths of air rises for the first time after absorbing heat. And mix in fan 4; Wherein, air divides into two roads and carries out convective heat exchange on the wall surface of high temperature section and the wall surface of middle temperature section respectively, helps to improve the efficiency of air heat exchange (because the wall surface temperature of high temperature section and the wall surface temperature of middle temperature section The difference is that the heat exchange effect of the air being divided into two channels for convective heat exchange is better than that of one channel of air directly for convective heat exchange, the heat exchange effect is better, and the heat exchange efficiency is higher) and reliability. The hot air mixed in the blower 4 is sent to the heating section 602 of the air supply pipe, and is reheated in the heating section 602 of the air supply pipe. The flame combustion in 2 supplies preheated air, which improves the combustion efficiency and combustion temperature of the fuel (combustion temperature is increased by more than 100°C); Air, which increases the waste heat recovery of rotary kiln products, greatly improves the efficiency of rotary kiln waste heat utilization.
本实施例中,冷却筒16内部底端的粒料随着冷却筒16的旋转,被冷却筒16内部底端的分散杆1601聚拢,聚拢的粒料在旋转至冷却筒16内部顶端时自由下落,粒料自由下落后又再次被分散杆1601聚拢然后自由下落,以此往复,直至粒料从冷却筒16出料口排出。粒料被分散杆1601抄起至最高处然后下落的过程,有利于粒料的均匀充分散热,同时延长了粒料在冷却筒16内停留的时间,提高了粒料余热回收的效率。In this embodiment, the pellets at the bottom of the cooling cylinder 16 are gathered by the dispersing rod 1601 at the bottom of the cooling cylinder 16 as the cooling cylinder 16 rotates, and the gathered pellets fall freely when they rotate to the top of the cooling cylinder 16. After the material falls freely, it is gathered again by the dispersing rod 1601 and then falls freely, reciprocating in this way until the pellets are discharged from the outlet of the cooling cylinder 16. The process of the pellets being picked up to the highest point by the dispersing rod 1601 and then falling is conducive to the uniform and sufficient heat dissipation of the pellets, and at the same time prolongs the residence time of the pellets in the cooling cylinder 16, improving the efficiency of waste heat recovery of the pellets.
本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统及方法,通过空气两次被加热的过程,充分吸收了煅烧后粒料本身所携带的余热,粒料从冷却筒16的出料口排出后温度大大下降,无需使用或仅需少量使用冷却水对冷却筒16进行喷淋冷却,减少了冷却水的消耗量,有利于水资源的节约,减少了冷却设备被腐蚀的几率,避免了大量热蒸汽出现恶化操作环境现象的发生,改善了操作环境。The pellet calcined rotary kiln waste heat recycling system and method in this embodiment, through the process of the air being heated twice, fully absorb the waste heat carried by the pellet itself after calcining, and the pellets are discharged from the cooling cylinder 16 After the outlet is discharged, the temperature drops greatly, no need to use or only a small amount of cooling water to spray and cool the cooling cylinder 16, which reduces the consumption of cooling water, is conducive to the saving of water resources, reduces the chance of cooling equipment being corroded, and avoids The occurrence of a large amount of hot steam that deteriorates the operating environment improves the operating environment.
本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统及方法,在风机4抽吸周围空气时,空气的流动能够对冷却筒16上安装的冷却筒轴承座11和冷却筒驱动轮15进行一定程度的冷却,从而减少冷却筒轴承座11上润滑油的消耗和冷却筒驱动轮15上齿轮润滑油的消耗,进而增加了冷却筒轴承座11和冷却筒驱动轮15的使用寿命;另外,风机4抽吸周围空气能够降低周围环境的温度,改善操作环境。In the system and method for recovering the waste heat of the pellet calcined rotary kiln products in the present embodiment, when the fan 4 sucks the surrounding air, the flow of the air can affect the cooling cylinder bearing seat 11 and the cooling cylinder driving wheel 15 installed on the cooling cylinder 16. A certain degree of cooling is carried out, thereby reducing the consumption of lubricating oil on the cooling cylinder bearing seat 11 and the consumption of gear lubricating oil on the cooling cylinder driving wheel 15, thereby increasing the service life of the cooling cylinder bearing seat 11 and the cooling cylinder driving wheel 15; in addition , the fan 4 sucks the surrounding air, which can reduce the temperature of the surrounding environment and improve the operating environment.
本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统,在原有设备基础上仅仅做了较少的改动,改造成本较低,且操作和维修方便;通过吸收煅烧后粒料本身的余热生产预热空气,能够减少燃料的使用量,每年能为一条生产线节约成本数十万至上百万元。The waste heat annular partition wall recovery system of pellet calcined rotary kiln products in this embodiment has only made few changes on the basis of the original equipment, the transformation cost is low, and the operation and maintenance are convenient; by absorbing the waste heat of the calcined pellets itself The production of preheated air can reduce the amount of fuel used, and can save hundreds of thousands to millions of dollars for a production line every year.
实施例2Example 2
本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统与实施例1基本相同,其不同之处在于:为了保证粒料被充分冷却到规定温度以下,在低温段的上方设有喷淋装置7,该喷淋装置7为冷却水喷淋装置,喷淋装置7包括一排侧面上均匀开圆孔的冷却水管,冷却水从冷却水管侧面的圆孔上流下,喷洒在低温段的表面,对低温段进行降温,使粒料被进一步冷却。The pellet calcined rotary kiln product waste heat annular partition wall recovery system in this embodiment is basically the same as that in Embodiment 1, the difference is that in order to ensure that the pellets are fully cooled below the specified temperature, a spray is provided above the low temperature section Device 7, the spraying device 7 is a cooling water spraying device, and the spraying device 7 includes a row of cooling water pipes with uniform round holes on the sides, the cooling water flows down from the round holes on the side of the cooling water pipes, and is sprayed on the surface of the low temperature section , to lower the temperature of the low-temperature section, so that the pellets are further cooled.
实施例3Example 3
本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统与实施例1基本相同,其不同之处在于:送风管加热段602的内表面沿周向等间距地焊接有筋板6021,具体本实施例中筋板6021的数量为15块,每块筋板6021的高度为55mm;本实施例中动颚903的摆动频率为3次/秒,动颚903摆动过程中动颚903与固定颚902之间的距离控制在35mm;高温段罩体10的长度为1500mm,中温段罩体14的长度为3000mm;高温段罩体10上高温段罩体扩大段两侧处的内径大于冷却筒16的外径60mm,中温段罩体14上罩体扩大段1401两侧处的内径大于冷却筒16的外径60mm;罩体扩大段1401的内径大于中温段罩体14上罩体扩大段1401两侧处的内径110mm;高温段罩体扩大段的内径大于高温段罩体10上高温段罩体扩大段两侧处的内径110mm;罩体扩大段1401的长度为850mm;高温段罩体扩大段的长度为850mm;本实施中引风总管501的内径为400mm,高温段引风管502的内径为300mm;送风管保温段601和送风管加热段602的内径均为150mm;本实施例中送风管加热段602出口端的内径缩小为75mm。The waste heat annular partition wall recovery system for pellet calcined rotary kiln products in this embodiment is basically the same as that in Embodiment 1, the difference is that the inner surface of the heating section 602 of the air supply pipe is welded with ribs 6021 at equal intervals along the circumference, Specifically, the number of ribs 6021 in this embodiment is 15, and the height of each rib 6021 is 55 mm; the swing frequency of the movable jaw 903 in this embodiment is 3 times/second, and the movable jaw 903 and the fixed jaw 903 are in the swing process. The distance between the jaws 902 is controlled at 35mm; the length of the high-temperature section cover 10 is 1500mm, and the length of the middle-temperature section cover 14 is 3000mm; The outer diameter of 16 is 60 mm, and the inner diameter at both sides of the upper cover body expansion section 1401 of the middle temperature section cover body 14 is larger than the outer diameter of the cooling cylinder 16 by 60 mm; The inner diameter at both sides is 110mm; the inner diameter of the enlarged section of the high temperature section cover is larger than the inner diameter of 110mm at both sides of the expanded section of the high temperature section cover on the high temperature section cover 10; the length of the expanded section 1401 of the cover is 850mm; the enlarged section of the high temperature section cover The length of section is 850mm; In this implementation, the inner diameter of air induction main pipe 501 is 400mm, and the inner diameter of high temperature section air induction pipe 502 is 300mm; The inner diameter of air supply pipe insulation section 601 and air supply pipe heating section 602 is 150mm; In the example, the inner diameter of the outlet end of the heating section 602 of the air supply pipe is reduced to 75mm.
实施例4Example 4
本实施例的粒料煅烧回转窑产品余热环形间壁式回收系统与实施例1基本相同,其不同之处在于:送风管加热段602的内表面沿周向等间距地焊接有筋板6021,具体本实施例中筋板6021的数量为20块,每块筋板6021的高度为80mm;本实施例中动颚903的摆动频率为5次/秒,动颚903摆动过程中动颚903与固定颚902之间的距离控制在50mm;高温段罩体10的长度为1750mm,中温段罩体14的长度为3800mm;高温段罩体10上高温段罩体扩大段两侧处的内径大于冷却筒16的外径100mm,中温段罩体14上罩体扩大段1401两侧处的内径大于冷却筒16的外径100mm;罩体扩大段1401的内径大于中温段罩体14上罩体扩大段1401两侧处的内径200mm;高温段罩体扩大段的内径大于高温段罩体10上高温段罩体扩大段两侧处的内径200mm;罩体扩大段1401的长度为1500mm;高温段罩体扩大段的长度为1500mm;本实施中引风总管501的内径为500mm,高温段引风管502的内径为400mm;送风管保温段601和送风管加热段602的内径均为500mm;本实施例中送风管加热段602出口端的内径缩小为100mm。The waste heat annular partition wall recovery system for pellet calcined rotary kiln products in this embodiment is basically the same as that in Embodiment 1, the difference is that the inner surface of the heating section 602 of the air supply pipe is welded with ribs 6021 at equal intervals along the circumference, Specifically, the number of ribs 6021 in this embodiment is 20, and the height of each rib 6021 is 80 mm; the swing frequency of the movable jaw 903 in this embodiment is 5 times/second, and the movable jaw 903 and the fixed jaw 903 are in the swing process. The distance between the jaws 902 is controlled at 50mm; the length of the high temperature section cover 10 is 1750mm, and the length of the middle temperature section cover 14 is 3800mm; the inner diameter of the two sides of the high temperature section cover expansion section on the high temperature section cover 10 is larger than the cooling cylinder The outer diameter of 16 is 100 mm, and the inner diameter at both sides of the upper cover body expansion section 1401 of the middle temperature section cover body 14 is greater than the outer diameter of 100 mm of the cooling cylinder 16; The inner diameter at both sides is 200mm; the inner diameter of the enlarged section of the high temperature section cover is larger than the inner diameter of 200mm at both sides of the expanded section of the high temperature section cover on the high temperature section cover 10; the length of the expanded section 1401 of the cover is 1500mm; the enlarged section of the high temperature section cover The length of section is 1500mm; In this implementation, the internal diameter of air induction main pipe 501 is 500mm, and the internal diameter of high temperature section air induction pipe 502 is 400mm; The internal diameter of air supply pipe insulation section 601 and air supply pipe heating section 602 is 500mm; In the example, the inner diameter of the outlet end of the heating section 602 of the air supply pipe is reduced to 100 mm.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structural mode and embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .
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