CN104964447B - A kind of oil heater of floor processing - Google Patents

A kind of oil heater of floor processing Download PDF

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Publication number
CN104964447B
CN104964447B CN201510460785.5A CN201510460785A CN104964447B CN 104964447 B CN104964447 B CN 104964447B CN 201510460785 A CN201510460785 A CN 201510460785A CN 104964447 B CN104964447 B CN 104964447B
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heating
oil storage
oil
gear
rotary shaft
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CN104964447A (en
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郦海星
陈景
刘伟伟
张军华
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Jiangsu Ruisheng New Materials Co Ltd
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Abstract

本发明涉及一种地板加工用的油加热器,包括加热箱体、加热管、储油箱体、压力泵和支架,所述加热箱体的两侧各竖直设置有一个支架,所述的加热箱体通过旋转机构活动连接在两个支架之间,所述加热箱体的外侧套装有一个导热套筒,所述的加热管环绕在导热套筒的外侧,所述加热管的两端分别通过进液管和出液管与储油箱体相连,所述的进液管上安装有压力泵,所述储油箱体的外侧环绕有感应线圈。本设计通过给感应线圈通电,利用感应涡流对储油箱体内的油进行加热,大大提高了油加热器的加热效率。

The invention relates to an oil heater for floor processing, which includes a heating box, a heating pipe, an oil storage box, a pressure pump and a bracket. A bracket is vertically arranged on both sides of the heating box. The heating The box is movably connected between the two brackets through a rotating mechanism. A heat conduction sleeve is set on the outside of the heating box, and the heating tube surrounds the outside of the heat conduction sleeve. The two ends of the heating tube pass through The liquid inlet pipe and the liquid outlet pipe are connected with the oil storage tank, and a pressure pump is installed on the liquid inlet pipe, and an induction coil is surrounded on the outside of the oil storage tank. This design energizes the induction coil and uses the induction eddy current to heat the oil in the oil storage tank, which greatly improves the heating efficiency of the oil heater.

Description

一种地板加工用的油加热器An oil heater for floor processing

技术领域technical field

本发明涉及地板加工领域,特别是一种地板加工用的油加热器。The invention relates to the field of floor processing, in particular to an oil heater for floor processing.

背景技术Background technique

油加热器:是以煤、重油、轻油、可燃气体其他可燃材料为燃料,导热油为热载体;对于油加热器,热量是由浸入导热油的电加热元件产生和传输的,以导热油为介质,利用循环泵,强制导热油进行液相循环,将热量传递给用一个或多种用热设备,经用热设备卸载后,重新通过循环泵,回到加热器,再吸收热量,传递给用热设备,如此周而复始,实现热量的连续传递,使被加热物体温度升高,达到加热的工艺要求。但实际生产中应用于地板加工的油加热器却很少,无法满足现代化生产需要,所以设计一种地板加工用的油加热器就显得尤为重要。Oil heater: coal, heavy oil, light oil, combustible gas and other combustible materials are used as fuel, and heat transfer oil is used as heat carrier; for oil heaters, heat is generated and transmitted by electric heating elements immersed in heat transfer oil, and heat transfer oil is used to As the medium, the circulating pump is used to force the heat transfer oil to circulate in the liquid phase, and the heat is transferred to one or more heat-consuming equipment. After the heat-consuming equipment is unloaded, it passes through the circulating pump again, returns to the heater, and then absorbs the heat and transfers it. The heat supply and use equipment, so repeated, realizes the continuous transfer of heat, makes the temperature of the heated object rise, and meets the heating process requirements. However, there are few oil heaters used in floor processing in actual production, which cannot meet the needs of modern production, so it is particularly important to design an oil heater for floor processing.

发明内容Contents of the invention

本发明需要解决的技术问题是通过给感应线圈通电,利用感应涡流对储油箱体内的油进行加热,大大提高了油加热器的加热效率;提供一种地板加工用的油加热器。The technical problem to be solved in the present invention is to heat the oil in the oil storage box by using the induction eddy current by energizing the induction coil, thereby greatly improving the heating efficiency of the oil heater; and providing an oil heater for floor processing.

为解决上述的技术问题,本发明的结构包括加热箱体、加热管、储油箱体、压力泵和支架,所述加热箱体的两侧各竖直设置有一个支架,所述的加热箱体通过旋转机构活动连接在两个支架之间,所述加热箱体的外侧套装有一个导热套筒,所述的加热管环绕在导热套筒的外侧,所述加热管的两端分别通过进液管和出液管与储油箱体相连,所述的进液管上安装有压力泵,所述储油箱体的外侧环绕有感应线圈。In order to solve the above-mentioned technical problems, the structure of the present invention includes a heating box, a heating pipe, an oil storage box, a pressure pump and a bracket. A bracket is vertically arranged on both sides of the heating box. The heating box It is movably connected between the two brackets through a rotating mechanism. A heat conduction sleeve is set on the outside of the heating box, and the heating tube surrounds the outside of the heat conduction sleeve. The pipe and the liquid outlet pipe are connected with the oil storage box, the pressure pump is installed on the liquid inlet pipe, and the outside of the oil storage box is surrounded by an induction coil.

进一步:所述的旋转机构包括第一转动轴、第二转动轴、第一齿轮、第二齿轮和电机,所述的第一转动轴和第二转动轴分别水平连接在两个支架之间,所述的第一齿轮和第二齿轮分别套装在第一转动轴和第二转动轴上,所述的第一齿轮与第二齿轮相啮合,所述的加热箱体套装在第二转动轴上,所述的第一转动轴穿过支架与电机相连。Further: the rotating mechanism includes a first rotating shaft, a second rotating shaft, a first gear, a second gear and a motor, and the first rotating shaft and the second rotating shaft are respectively horizontally connected between two brackets, The first gear and the second gear are sleeved on the first rotating shaft and the second rotating shaft respectively, the first gear is meshed with the second gear, and the heating box is sleeved on the second rotating shaft , the first rotating shaft passes through the bracket and is connected with the motor.

又进一步:所述的加热管分别通过电磁阀与进液管和出液管相连,所述的进液管连接在储油箱体的底部,所述的出液管连接在储油箱体的顶部。Still further: the heating pipe is respectively connected to the liquid inlet pipe and the liquid outlet pipe through a solenoid valve, the liquid inlet pipe is connected to the bottom of the oil storage box, and the liquid outlet pipe is connected to the top of the oil storage box.

又进一步:所述感应线圈的外侧包裹有一层树脂保温外壳。A further step: the outer side of the induction coil is wrapped with a layer of resin insulation shell.

又进一步:所述的储油箱体内安装有温度传感器。Still further: a temperature sensor is installed in the oil storage tank.

再进一步:所述的进液管上还套装有加热套筒,所述的加热套筒内安装有电阻丝。A further step: the liquid inlet pipe is also covered with a heating sleeve, and a resistance wire is installed in the heating sleeve.

采用上述结构后,本发明通过给感应线圈通电,利用感应涡流对储油箱体内的油进行加热,大大提高了油加热器的加热效率;而且本设计还具有结构简单、易于制造和实用高效的优点。After adopting the above structure, the present invention heats the oil in the oil storage tank by energizing the induction coil by using the induction eddy current, which greatly improves the heating efficiency of the oil heater; moreover, the design also has the advantages of simple structure, easy manufacture, practicality and high efficiency .

附图说明Description of drawings

下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

具体实施方式detailed description

如图1所示的一种地板加工用的油加热器,包括加热箱体14、加热管2、储油箱体13、压力泵17和支架3,所述加热箱体14的两侧各竖直设置有一个支架3,所述的加热箱体14通过旋转机构活动连接在两个支架3之间,所述加热箱体14的外侧套装有一个导热套筒1,所述的加热管2环绕在导热套筒1的外侧,所述加热管2的两端分别通过进液管9和出液管11与储油箱体13相连,所述的进液管9上安装有压力泵17,所述储油箱体13的外侧环绕有感应线圈15;所述的加热管2分别通过电磁阀12与进液管9和出液管11相连,所述的进液管9连接在储油箱体13的底部,所述的出液管11连接在储油箱体13的顶部;所述感应线圈15的外侧包裹有一层树脂保温外壳16;所述的储油箱体13内安装有温度传感器18。工作时,先把需要加热的物料倒入加热箱体14内,然后给感应线圈15通电,利用感应涡流对储油箱体13内的油进行加热,通过检测温度传感器18来判断储油箱体13内油的温度是否满足要求,当油的温度满足要求后启动压力泵17把油沿着进液管9输送进加热管2内,加热管2内的油会通过导热套筒1把热量传递给加热箱体14内的物料,从而完成对物料的加热作业。并且本发明在加热的过程中会通过旋转机构带着加热箱体14进行转动,采用旋转加热的方式来使加热箱体14内的物料受热更加均匀,起到了提高油加热器工作效率的作用。本设计通过给感应线圈通电,利用感应涡流对储油箱体内的油进行加热,大大提高了油加热器的加热效率;而且本设计还具有结构简单、易于制造和实用高效的优点。A kind of oil heater for floor processing as shown in Fig. 1, comprises heating box body 14, heating pipe 2, oil storage box body 13, pressure pump 17 and support 3, and the both sides of described heating box body 14 are vertical A bracket 3 is provided, and the heating box 14 is movably connected between the two brackets 3 through a rotating mechanism. A heat conduction sleeve 1 is set on the outside of the heating box 14, and the heating tube 2 is surrounded by On the outside of the heat conduction sleeve 1, the two ends of the heating tube 2 are respectively connected to the oil storage tank 13 through the liquid inlet pipe 9 and the liquid outlet pipe 11. A pressure pump 17 is installed on the liquid inlet pipe 9, and the storage tank The outside of the oil tank body 13 is surrounded by an induction coil 15; the heating pipe 2 is respectively connected to the liquid inlet pipe 9 and the liquid outlet pipe 11 through the solenoid valve 12, and the liquid inlet pipe 9 is connected to the bottom of the oil storage tank 13, The liquid outlet pipe 11 is connected to the top of the oil storage tank 13; the outer side of the induction coil 15 is wrapped with a layer of resin insulation shell 16; the temperature sensor 18 is installed in the oil storage tank 13. When working, first pour the material to be heated into the heating box 14, then energize the induction coil 15, use the induced eddy current to heat the oil in the oil storage box 13, and judge the temperature inside the oil storage box 13 by detecting the temperature sensor 18. Whether the temperature of the oil meets the requirements, when the temperature of the oil meets the requirements, start the pressure pump 17 to transport the oil into the heating pipe 2 along the liquid inlet pipe 9, and the oil in the heating pipe 2 will transfer heat to the heating pipe through the heat conduction sleeve 1 The material in the box body 14, thereby completing the heating operation to the material. Moreover, the present invention will rotate the heating box 14 through the rotating mechanism during the heating process, and adopt the rotating heating method to make the materials in the heating box 14 be heated more evenly, thereby improving the working efficiency of the oil heater. This design heats the oil in the oil storage tank by energizing the induction coil, which greatly improves the heating efficiency of the oil heater; moreover, the design also has the advantages of simple structure, easy manufacture, practicality and high efficiency.

如图1所示的旋转机构包括第一转动轴8、第二转动轴6、第一齿轮5、第二齿轮7和电机4,所述的第一转动轴8和第二转动轴6分别水平连接在两个支架3之间,所述的第一齿轮5和第二齿轮7分别套装在第一转动轴8和第二转动轴6上,所述的第一齿轮5与第二齿轮7相啮合,所述的加热箱体14套装在第二转动轴6上,所述的第一转动轴8穿过支架3与电机4相连。在加热的过程中启动电机4使其通过第一转动轴8带着第一齿轮5进行转动,由于第一齿轮5与第二齿轮7相啮合,所以第二转动轴6也会跟着一同转动,从而利用第二转动轴6带着加热箱体14进行旋转加热。本发明通过此设计来使加热箱体14内的物料受热更加均匀,起到了提高油加热器工作效率的作用。The rotating mechanism shown in Figure 1 comprises a first rotating shaft 8, a second rotating shaft 6, a first gear 5, a second gear 7 and a motor 4, and the first rotating shaft 8 and the second rotating shaft 6 are respectively horizontal Connected between two brackets 3, the first gear 5 and the second gear 7 are sleeved on the first rotating shaft 8 and the second rotating shaft 6 respectively, and the first gear 5 and the second gear 7 are in phase meshing, the heating box 14 is sleeved on the second rotating shaft 6 , and the first rotating shaft 8 is connected to the motor 4 through the bracket 3 . In the process of heating, the motor 4 is started to rotate with the first gear 5 through the first rotating shaft 8. Since the first gear 5 is meshed with the second gear 7, the second rotating shaft 6 will also rotate together. Thus, the second rotating shaft 6 is used to carry the heating box 14 for rotating heating. The present invention uses this design to make the materials in the heating box 14 be heated more evenly, thereby improving the working efficiency of the oil heater.

如图1所示的进液管9上还套装有加热套筒10,所述的加热套筒10内安装有电阻丝。本设计在油进入加热管2之前通过电阻丝产生的热量对油进行第二次加热,确保了油的加热温度不会在传输的过程中发生较大的改变,本设计具有结构简单、易于制造和实用高效的优点。As shown in FIG. 1 , a heating sleeve 10 is also set on the liquid inlet pipe 9 , and a resistance wire is installed in the heating sleeve 10 . This design uses the heat generated by the resistance wire to heat the oil for the second time before the oil enters the heating tube 2, ensuring that the heating temperature of the oil will not change greatly during the transmission process. This design has the advantages of simple structure and easy manufacture. And practical and efficient advantages.

Claims (1)

  1. A kind of 1. oil heater of floor processing, it is characterised in that:Including heating compartment (14), heating tube (2), oil storage casing (13), compression pump (17) and support (3), the both sides of the heating compartment (14) are respectively vertically arranged with a support (3), described Between heating compartment (14) is movably connected in two supports (3) by rotating mechanism, the outside suit of the heating compartment (14) There is a heat conducting sleeve (1), described heating tube (2) is looped around the outside of heat conducting sleeve (1), the both ends of the heating tube (2) It is connected respectively by feed tube (9) and drain pipe (11) with oil storage casing (13), described feed tube is provided with compression pump on (9) (17), the oil storage casing (13) has wrapped around induction coil (15), and described rotating mechanism includes the first rotary shaft (8), the second rotary shaft (6), first gear (5), second gear (7) and motor (4), described the first rotary shaft (8) and second Rotary shaft (6) is connected horizontally between two supports (3) respectively, and described first gear (5) and second gear (7) are set with In the first rotary shaft (8) and the second rotary shaft (6), described first gear (5) is meshed with second gear (7), described Heating compartment (14) is sleeved in the second rotary shaft (6), and described the first rotary shaft (8) passes through support (3) and motor (4) phase Even, described heating tube (2) is connected by magnetic valve (12) with feed tube (9) and drain pipe (11) respectively, described feed tube (9) bottom of oil storage casing (13) is connected to, described drain pipe (11) is connected to the top of oil storage casing (13), the sensing One layer of resin lagging casing (16) is enclosed with the outside of coil (15), temperature sensor is installed in described oil storage casing (13) (18) heating muff (10), is also set with described feed tube (9), resistance wire is installed in described heating muff (10).
CN201510460785.5A 2015-07-30 2015-07-30 A kind of oil heater of floor processing Active CN104964447B (en)

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Publication number Priority date Publication date Assignee Title
CN105698386A (en) * 2016-04-22 2016-06-22 国网山东省电力公司桓台县供电公司 Water and electricity isolated type electric water heater

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CN201163099Y (en) * 2008-01-18 2008-12-10 王茹洪 Oil immersion type electromagnetic pipeline heater
CN201246983Y (en) * 2008-06-23 2009-05-27 聊城市鲁西化工工程设计有限责任公司 Multichannel cooling device
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