CN104963820A - Air compressor - Google Patents

Air compressor Download PDF

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Publication number
CN104963820A
CN104963820A CN201510403823.3A CN201510403823A CN104963820A CN 104963820 A CN104963820 A CN 104963820A CN 201510403823 A CN201510403823 A CN 201510403823A CN 104963820 A CN104963820 A CN 104963820A
Authority
CN
China
Prior art keywords
air compressor
air
engaging
clutch
gear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510403823.3A
Other languages
Chinese (zh)
Inventor
沈琼
刘益军
覃星念
谢正良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Yuchai Machinery Co Ltd
Original Assignee
Guangxi Yuchai Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi Yuchai Machinery Co Ltd filed Critical Guangxi Yuchai Machinery Co Ltd
Priority to CN201510403823.3A priority Critical patent/CN104963820A/en
Publication of CN104963820A publication Critical patent/CN104963820A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an air compressor which comprises an air compressor body, an air compressor gear and a clutch device. An air compressor crankshaft is arranged in an air compressor crankcase, and an oil inlet is formed in the air compressor crankcase. The clutch device comprises an air pressure control hole, a clutch device shell and a clutch, the air pressure control hole is communicated with an automobile air pressure signal feedback hole, and an air pressure control signal is from pressure of an automobile air storage tank. The clutch device shell is fixedly arranged at the front end of the air compressor crankcase, an external spline shaft of the air compressor crankshaft is sleeved with the clutch, and the air compressor gear is fixedly arranged on the clutch. According to the air compressor, the clutch device is arranged between the air compressor crankshaft and the air compressor gear, and therefore the work state of the air compressor is controlled, and the air compressor has the advantages of being low in power consumption, low in exhaust temperature, low in oil pumping amount, high in reliability and the like.

Description

Air compressor
Technical field
The present invention relates to engine art, particularly a kind of air compressor.
Background technique
As shown in Figure 1, existing air compressor for vehicle 1 (abbreviation air compressor) provides the pressurized gas with certain pressure to automobile gas system, air compressor gear 3 is contained on air compressor crank 15, air compressor crank 15 rotates with air compressor gear 3, air compressor gear 3 is driven by engine gear system, the rotary work of air compressor 1 can be controlled without engaging and disengaging gear between air compressor 1, air compressor gear 3, when gas holder gas pressure reaches prescribed limits, air compressor 1 still rotates, and the pressurized air that now air compressor produces passes through car load unloading valve discharged to air.
Existing scheme air compressor gear is fixed on air compressor crank, air compressor gear drives work by engine wheel system, thus drive air compressor crank to rotate, air compressor rotates with engine revolution, stop with engine stop, air compressor cannot be realized and depart from motor not work functions, even if gas made by vehicle reservation tank, air compressor is rotary work still, and air compressor continuous operation causes high exhaust temperature, height alters the fault such as oil mass, High Load Rate work.
The information being disclosed in this background technique part is only intended to increase the understanding to general background of the present invention, and should not be regarded as admitting or imply in any form that this information structure has been prior art that persons skilled in the art are known.
Summary of the invention
The object of the present invention is to provide a kind of simple and reasonable air compressor, this air compressor installs engaging and disengaging gear between air compressor crank and air compressor gear, and by the separation of automobile pressure feedback signal solenoidoperated cluthes with engage, the separation of this clutch and conjugate control air compressor crank being separated with air compressor gear and engaging, thus control air compressor working state, after gas made by gas holder, air pressure feedback signal solenoidoperated cluthes are separated, air compressor crank with engaging and disengaging gear stops the rotation, air compressor does not work, this air compressor is made to reduce complete-vehicle oil consumption, and there is low power consumption, low exhaust temperature, lowly alter oil mass, the advantages such as high reliability.
For achieving the above object, it comprises to the invention provides a kind of air compressor: air compressor, and this air compressor comprises air compressor crankcase and is arranged on the air compressor crank in this air compressor crankcase, and this air compressor crankcase has filler opening; Air compressor gear; And engaging and disengaging gear, comprising: air pressure control hole, engaging and disengaging gear housing and clutch, described air pressure control hole communicates with automobile pressure signal feed back hole, and air pressure control signal indicates the pressure from vehicle reservation tank; Described engaging and disengaging gear housing is fixedly installed to the front end of described air compressor crankcase, described clutch sleeve is contained on the male splined shaft of described air compressor crank, described air compressor gear is fixedly installed on described clutch, the automobile pressure feedback signal transmitted by described automobile pressure signal feed back hole controls separation and the engagement of described clutch, and being separated and engaging of the separation of described clutch described air compressor crank and air compressor gear with conjugate control, thus control the working state of air compressor.
Preferably, in technique scheme, described air compressor comprises water-cooled cylinder sleeve, this water-cooled cylinder sleeve and air compressor crankcase cast solid.
Preferably, in technique scheme, the material of described air compressor crank adopts 42CrMo, and carries out nitriding treatment.
Preferably, in technique scheme, described clutch adopts disc spring chip architecture.
Preferably, in technique scheme, the front end of described air compressor has the first return opening, and described engaging and disengaging gear housing has the second return opening.
Preferably, in technique scheme, described engaging and disengaging gear also has pressure compensation opening, and this pressure compensation opening is communicated with the air flue of the both sides above of engaging and disengaging gear housing.
Compared with prior art, the present invention has following beneficial effect: this air compressor installs engaging and disengaging gear between air compressor crank and air compressor gear, and be separated by automobile pressure feedback signal solenoidoperated cluthes, engagement, clutch separation, conjugate control air compressor crank and air compressor gear separable, engagement, thus control air compressor working state, after gas made by gas holder, air pressure feedback signal solenoidoperated cluthes are separated, air compressor crank with engaging and disengaging gear stops the rotation, air compressor does not work, this air compressor is made to reduce complete-vehicle oil consumption, and there is low power consumption, low exhaust temperature, lowly alter oil mass, the advantages such as high reliability.
Accompanying drawing explanation
Fig. 1 is the sectional structure schematic diagram of existing air compressor.
Fig. 2 is the main TV structure schematic diagram of air compressor of the present invention.
Fig. 3 is the sectional structure schematic diagram of air compressor of the present invention.
Fig. 4 is the side-looking structural representation of air compressor of the present invention.
Fig. 5 is the backsight structural representation of air compressor of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail, but is to be understood that protection scope of the present invention not by the restriction of embodiment.
Clearly represent unless otherwise other, otherwise in whole specification and claims, term " comprise " or its conversion as " comprising " or " including " etc. by be understood to include the element of stating or constituent element, and do not get rid of other element or other constituent element.
As shown in Figures 2 to 5, comprise according to the concrete structure of the air compressor of the specific embodiment of the invention: air compressor 1, air compressor gear 3 and the engaging and disengaging gear 2 be arranged between the air compressor crank 15 of air compressor 1 and air compressor gear 3.This engaging and disengaging gear 2 controls its clutch separation, engagement by automobile pressure feedback signal, clutch separation, conjugate control air compressor crank be separable with air compressor gear, engage, thus control air compressor working state, after gas made by gas holder, air pressure feedback signal solenoidoperated cluthes are separated, air compressor crank with engaging and disengaging gear stops the rotation, air compressor does not work, make this air compressor reduce complete-vehicle oil consumption, and there is low power consumption, low exhaust temperature, lowly alter the advantage such as oil mass, high reliability.
Specifically, as shown in Figures 2 and 3, the air compressor crank 15 of air compressor 1 is arranged in air compressor crankcase 12, air compressor 1 adopts water-cooled cylinder sleeve, cylinder sleeve and air compressor crankcase 12 cast solid, the material of air compressor crank 15 adopts 42CrMo, and carries out nitriding treatment.Air compressor crankcase 12 has filler opening 13, by oil inlet pipe, engine lubricating oil is transported in air compressor crankcase 12, by the crankshaft oil gallery 16 in air compressor crank 15, lubricant oil is transported to the movement parts such as the male splined shaft 18 of air compressor crank 15, lubrication movement parts.
Engaging and disengaging gear 2 comprises: air pressure control hole 21, engaging and disengaging gear housing 22 and clutch 23, wherein, engaging and disengaging gear housing 22 is fixedly installed to the front end of air compressor crankcase 12 by four the first bolts 14, clutch 23 is sleeved on the male splined shaft 18 of air compressor crank 15, can slide and realize separation, engagement capability.Air compressor gear 3 is fixedly installed on clutch 23 by six the second bolts 31, and air compressor gear 3 and air compressor crank 15 can realize relatively rotating.Engaging and disengaging gear 2 is installed between air compressor crank 15 and air compressor gear 3, controls air compressor 1 by engaging and disengaging gear 2 and rotate.The separation of clutch 23, engage and controlled by air pressure.Clutch 23 adopts disc spring chip architecture, air pressure controls, air pressure feedback signal is from vehicle reservation tank: when gas holder air pressure is down to 0.7MPa, engaging and disengaging gear 2 engages, and engagement time is not more than 3s, when gas holder air pressure rises to 0.98MPa, engaging and disengaging gear 2 is separated, disengaging time (0.5 ~ 0.7) s, and clutch 23 safe mode is permanent magnet, normal engagement, does not allow lubricant oil to enter.
As shown in Figure 5, air pressure control hole 21 is communicated with automobile pressure signal feed back hole by tracheae, and air pressure control signal is from vehicle reservation pressure tank, and air compressor, according to vehicle reservation tank air pressure adjustment working state, realizes using gas work, quits work without gas.Air pressure solenoidoperated cluthes 23 are separated, and realize air compressor gear 3 and be separated with air compressor crank 15, air compressor gear 3 is rotated further with engine gear, and air compressor crank 15 stops the rotation, and air compressor 1 quits work.When gas holder air pressure is lower than setting limit value, clutch 22 engages, and air compressor crank 15 engages with air compressor gear 3, and air compressor gear 3 drives air compressor crank 15 to rotate, and namely air compressor 1 works, and the safe mode of clutch is that only engagement is not separated.
The front end of air compressor 1 has return opening 17, and engaging and disengaging gear housing 22 has return opening 25.The lubricant oil of air compressor crankcase 12 congregate flows into oil duct bottom engaging and disengaging gear housing 22 by the return opening 17 of air compressor front end, flow out from the return opening 25 of engaging and disengaging gear housing 22 again, get back to engine gear case, complete the turnover of air compressor 1 lubricant oil, guarantee oil return is unimpeded, avoids air compressor to alter oil.
As shown in Figure 4, engaging and disengaging gear 2 also has pressure compensation opening 24, and this pressure compensation opening 24 and engaging and disengaging gear housing 22 above both sides air flue are communicated with.Gas in air compressor crankcase 12 is discharged by pressure compensation opening 24, guarantees air compressor crankcase 12 inner chamber ventilating and cooling, reduces bent axle loading pressure, guarantees that oil return is unimpeded.Air pressure control hole 21 on engaging and disengaging gear housing 22, pressure compensation opening 24, return opening 25 are not connected, respectively have each passage, are sealed by seal ring.
Air compressor with engaging and disengaging gear is compared with existing air compressor, and when vehicle reservation tank air pressure reaches limit value (namely making gas), air pressure feedback signal is transported to clutch, clutch separation, air compressor crank is separated with air compressor gear, and air compressor gear continues to rotate with engine wheel system, air compressor crank stops the rotation, air compressor does not work, and air compressor power consumption, oil consumption are 0, therefore, reduce complete-vehicle oil consumption, especially few in expressway brake, gas consumption is few, fuel-efficient successful.After gas made by gas holder, the air compressor of band engaging and disengaging gear stops bent axle and stops the rotation, and air compressor does not work, and therefore, band engaging and disengaging gear air compressor advantage is low power consumption, low exhaust temperature, lowly alter oil mass, high reliability.
To sum up, this air compressor installs engaging and disengaging gear between air compressor crank and air compressor gear, and by the separation of automobile pressure feedback signal solenoidoperated cluthes, engagement, clutch separation, conjugate control air compressor crank be separable with air compressor gear, engage, thus control air compressor working state, after gas made by gas holder, air compressor with engaging and disengaging gear stops bent axle and stops the rotation, air compressor does not work, make this air compressor reduce complete-vehicle oil consumption, and there is low power consumption, low exhaust temperature, lowly alter the advantage such as oil mass, high reliability.
The aforementioned description to concrete exemplary of the present invention is to illustrate and the object of illustration.These descriptions not want the present invention to be defined as disclosed precise forms, and obviously, according to above-mentioned instruction, can much change and change.The object selected exemplary embodiment and describe is to explain certain principles of the present invention and practical application thereof, thus those skilled in the art can be realized and utilize various different exemplary of the present invention and various different selection and change.Scope of the present invention is intended to limited by claims and equivalents thereof.

Claims (6)

1. an air compressor, is characterized in that, comprising:
Air compressor, this air compressor comprises air compressor crankcase and is arranged on the air compressor crank in this air compressor crankcase, and this air compressor crankcase has filler opening;
Air compressor gear; And
Engaging and disengaging gear, comprising: air pressure control hole, engaging and disengaging gear housing and clutch, and described air pressure control hole communicates with automobile pressure signal feed back hole, and air pressure control signal indicates the pressure from vehicle reservation tank; Described engaging and disengaging gear housing is fixedly installed to the front end of described air compressor crankcase, described clutch sleeve is contained on the male splined shaft of described air compressor crank, described air compressor gear is fixedly installed on described clutch, the automobile pressure feedback signal transmitted by described automobile pressure signal feed back hole controls separation and the engagement of described clutch, and being separated and engaging of the separation of described clutch described air compressor crank and air compressor gear with conjugate control, thus control the working state of air compressor.
2. air compressor according to claim 1, is characterized in that, described air compressor comprises water-cooled cylinder sleeve, this water-cooled cylinder sleeve and air compressor crankcase cast solid.
3. air compressor according to claim 2, is characterized in that, the material of described air compressor crank adopts 42CrMo, and carries out nitriding treatment.
4. air compressor according to claim 1, is characterized in that, described clutch adopts disc spring chip architecture.
5. air compressor according to claim 1, is characterized in that, the front end of described air compressor has the first return opening, and described engaging and disengaging gear housing has the second return opening.
6. air compressor according to claim 1, is characterized in that, described engaging and disengaging gear also has pressure compensation opening, and this pressure compensation opening is communicated with the air flue of the both sides above of engaging and disengaging gear housing.
CN201510403823.3A 2015-07-10 2015-07-10 Air compressor Pending CN104963820A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510403823.3A CN104963820A (en) 2015-07-10 2015-07-10 Air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510403823.3A CN104963820A (en) 2015-07-10 2015-07-10 Air compressor

Publications (1)

Publication Number Publication Date
CN104963820A true CN104963820A (en) 2015-10-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105863996A (en) * 2016-05-26 2016-08-17 瑞立集团瑞安汽车零部件有限公司 Constant engagement clutch type double-cylinder air compressor
CN110043441A (en) * 2019-04-10 2019-07-23 广西玉柴机器股份有限公司 Air compressor

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB945871A (en) * 1961-10-16 1964-01-08 Copeland Refrigeration Corp Compressor structure
CN1661236A (en) * 2004-02-27 2005-08-31 柳成企业株式会社 Air compressor
CN1788163A (en) * 2003-05-14 2006-06-14 柳成企业株式会社 Air compressor
CN203175797U (en) * 2013-04-26 2013-09-04 瑞立集团瑞安汽车零部件有限公司 Lightweight energy-saving air compressor
CN103341735A (en) * 2013-07-09 2013-10-09 中联重科股份有限公司 Hollow shaft and method for producing same
CN103410714A (en) * 2013-07-02 2013-11-27 广西玉柴机器股份有限公司 Air compressor electronic control system
CN204783520U (en) * 2015-07-10 2015-11-18 广西玉柴机器股份有限公司 Air compressor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB945871A (en) * 1961-10-16 1964-01-08 Copeland Refrigeration Corp Compressor structure
CN1788163A (en) * 2003-05-14 2006-06-14 柳成企业株式会社 Air compressor
CN1661236A (en) * 2004-02-27 2005-08-31 柳成企业株式会社 Air compressor
CN203175797U (en) * 2013-04-26 2013-09-04 瑞立集团瑞安汽车零部件有限公司 Lightweight energy-saving air compressor
CN103410714A (en) * 2013-07-02 2013-11-27 广西玉柴机器股份有限公司 Air compressor electronic control system
CN103341735A (en) * 2013-07-09 2013-10-09 中联重科股份有限公司 Hollow shaft and method for producing same
CN204783520U (en) * 2015-07-10 2015-11-18 广西玉柴机器股份有限公司 Air compressor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105863996A (en) * 2016-05-26 2016-08-17 瑞立集团瑞安汽车零部件有限公司 Constant engagement clutch type double-cylinder air compressor
CN105863996B (en) * 2016-05-26 2018-12-07 瑞立集团瑞安汽车零部件有限公司 A kind of Constant mesh clutch formula twin-tub air compressor machine
CN110043441A (en) * 2019-04-10 2019-07-23 广西玉柴机器股份有限公司 Air compressor
CN110043441B (en) * 2019-04-10 2024-03-19 广西玉柴机器股份有限公司 Air compressor

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Application publication date: 20151007

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