Content of the invention
The invention solves the problems that concrete technical problems be for existing conveying bandwidth in 1200cm, conveying capacity position is in 1600t/
H, belt speed carries out artificial mechanical's tuningout difficulty greatly in 300cm/s, the conveyer belt of the ribbon conveyer in 1000m for the fed distance, effect
Rate is low it is impossible in the case that ribbon conveyer effectively runs, the tensioning carrying out effectively long-term maintenance ribbon conveyer is adjusted
Inclined problem, and then a kind of tuningout tensioning method of the travelling dolly of belt of belt conveyor tuningout tensioning is provided.
The technical scheme that present invention solution above-mentioned technical problem is taken is as follows.
A kind of tuningout tensioning method of the travelling dolly of belt of belt conveyor tuningout tensioning, its described tuningout tensioning method
It is by travelling for tuningout tensioning dolly and its tuningout tensioning hydraulic control system, for conveying bandwidth in more than 1200cm, conveying capacity
In more than 1600t/h, belt speed is in more than 300cm/s, the conveyer belt tuningout tensioning of the ribbon conveyer in 1000m for the fed distance for position
Method;Its concrete band tuningout tensioning method is as follows:
Drive oil pump [12] work, oil pump [12] when before ribbon conveyer starting up, connecting fire-proof motor [11] power supply
After oil absorption filter [10] oil suction, open to the right the first reversal valve [14], realize the left median function of the first reversal valve [14],
Pressure oil each leads into front end first hydraulic jack [23], front end the 4th hydraulic jack [26] and rear end second hydraulic jack
[24], the rodless cavity of rear end the 3rd hydraulic jack [25], now front end first hydraulic jack [23], the 4th hydraulic jack [26] with
Rear end second hydraulic jack [24], the push rod of the 3rd hydraulic jack [25] extend out to the inner side of trolley track [5], fixing
Tight trolley frame [2], maintains the starting stationarity of ribbon conveyer;
When ribbon conveyer enters normal operation, it is left on the first reversal valve [14], realizes the first reversal valve
[14] right median function, pressure oil each leads into front end first hydraulic jack [23], front end the 4th hydraulic jack [26] and rear end
Second hydraulic jack [24], the rod chamber of rear end the 3rd hydraulic jack [25], withdraw front end first hydraulic jack [23], front end the
Four hydraulic jacks [26] and rear end second hydraulic jack [24], the push rod of rear end the 3rd hydraulic jack [25], and reserved workplace
Gap, maintains the tensile force of conveyer belt;
When belt of belt conveyor occurs sideslip to the left, open to the right first segment reversal valve [14] and second section simultaneously
Reversal valve [15], realizes first segment reversal valve [14] and the left median function of second section reversal valve [15], the first pilot operated directional control valve
[18] and the second pilot operated directional control valve [19] is stressed oily control, and valve element extends to the right realizes left median function, now front end the 4th liquid
The rodless cavity of compressing cylinder [26] and rear end second hydraulic jack [24] each leads into pressure oil, and push rod stretches out, simultaneously front end
The rodless cavity of the first hydraulic jack [23] and rear end the 3rd hydraulic jack [25] is passed through pressure oil, and push rod shrinks, and push rod is applied to
After trolley track [5] medial surface, corresponding counteracting force passes to the upper structure of tensioning trolley frame [2] by oil cylinder, bearing pin, installation crossbeam
Become clockwise torque, make tensioning trolley frame [2] steadily slowly realize low-angle biasing, to the traffic direction of conveyer belt formed corresponding
Angle, realize correction to conveyer belt;
When conveying brings back to bend pulley [1] middle position, it is left on first segment reversal valve [14] and second simultaneously
Section reversal valve [15], realizes first segment reversal valve [14] and the right median function of second section reversal valve [15], the first pilot operated directional control valve
[18] and the second pilot operated directional control valve [19] is not stressed oily control, and valve element extends in the presence of built-in spring tension to the left to be realized
Right median function, pressure oil each leads into front end first hydraulic jack [23], front end the 4th hydraulic jack [26] and rear end second liquid
Compressing cylinder [24], the rod chamber of rear end the 3rd hydraulic jack [25], withdraw front end first hydraulic jack [23], front end the 4th hydraulic pressure
Oil cylinder [26] and rear end second hydraulic jack [24], the push rod of rear end the 3rd hydraulic jack [25], recover the normal of travelling dolly
Tensioning state;
When conveyer belt sideslip to the right, the control method of hydraulic control system is identical.
In technique scheme, further additional technical feature is as follows.
The tuningout angle of the travelling dolly of described tuningout tensioning is 3 °~5 °.
The tuningout speed that moves in parallel of the travelling dolly of described tuningout tensioning is 2 cm/min ~ 4cm/min.
Described tuningout tensioning moves about dolly positioned at the storage belting away from belt of belt conveyor afterbody 2000cm ~ 3000cm
Place.
The hydraulic bias adjusting operating pressure of the travelling dolly of described tuningout tensioning is 6mpa ~ 10mpa.
The tuningout tensioning dolly of described tuningout tensioning method includes hydraulic control system, and wherein tensioning trolley frame is by four
Tensioning trolley frame is supported in trolley track plane wheel, and conveyer belt bend pulley is fixed on tensioning trolley frame by bearing block
On, the main side sheet room in tensioning trolley frame front and back end two be provided with former and later two install crossbeam, for fixation includes four oil cylinders with
Four floating claws, according to the concrete sideslip situation of conveyer belt, coordinate to control the flexible of four oil cylinders by hydraulic control system,
Adjust tuningout tensioning dolly and turn to the drift angle rolling, in running, realize the correction to conveyer belt.
Realize the deficiency that technique scheme overcomes existing ribbon conveyer tuningout tensioning method, be particularly adapted to colliery
The coal dust of down-hole is many, moist severe working environment, and maintenance that can be permanently effective is opened to the tuningout of belt of belt conveyor
Tight function, ensure that the stable operation of ribbon conveyer.
Existing artificial tuningout has been abandoned in the application of this tuningout tensioning method, needs ribbon conveyer to shut down and runs not
Foot, even and if shut down and carry out artificial tuningout, tuningout tensioning difficulty is big, carries out tuningout in particular by hydraulic control system
Mode, significantly reduces the labor intensity of field personnel, easy and simple to handle, can be real under running state of belt conveyor
The now tuningout to conveyer belt, decreases downtime it is ensured that produce is smoothed out.
By being tried to the conveyer belt of its ribbon conveyer by the travelling dolly of tuningout tensioning in coal mine down-hole tunnel
Test tuningout tensioning, achieve unforeseeable effect, when oil cylinder model is chosen to be hsg63/35 150, hydraulic control system
Setting operating pressure be 8mpa when, this method can to underworkings crossheading commonly use conveying bandwidth in 1200cm, conveying capacity position
In 1600t/h, belt speed is rectified a deviation in the ribbon conveyer belt of 1000m in 300cm/s, fed distance, best results.
Specific embodiment
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is further detailed.
Implement a kind of tuningout tensioning of the travelling dolly of belt of belt conveyor tuningout tensioning that the invention described above is provided
Method, this tuningout tensioning method is based on the travelling dolly of tuningout tensioning and its tuningout tensioning hydraulic control system, and is used for colliery
The conveying bandwidth of underworkings in more than 1200cm, conveying capacity position in more than 1600t/h, belt speed in more than 300cm/s, conveying away from
From the conveyer belt tuningout tensioning method of the ribbon conveyer in 1000m, concrete band tuningout tensioning method is as follows.
Before ribbon conveyer starting up, travelling for tuningout tensioning dolly is arranged at away from belt of belt conveyor afterbody
At the storage belting of 2000cm ~ 3000cm, after the power supply of fire-proof motor 11 to be connected drive oil pump 12 to be operated, and drive oil
Pump 12, after oil absorption filter 10 oil suction, by the first reversal valve 14 opened, carries out left median function tune to ribbon conveyer
Partially, now front end the first hydraulic jack 23, the 4th hydraulic jack 26 and rear end the second hydraulic jack 24, the 3rd hydraulic jack 25
Push rod stretches out till the medial surface of trolley track 5.
When ribbon conveyer enters the state running well, by the first reversal valve 14 opened, withdraw front end first
Hydraulic jack 23, front end the 4th hydraulic jack 26 and rear end the second hydraulic jack 24, the push rod of rear end the 3rd hydraulic jack 25, and
According to the situation of conveyer belt sideslip to the left, reserved tuningout gap, to maintain the tensile force of conveyer belt.
When belt of belt conveyor occurs sideslip to the left, commutated by the first segment reversal valve 14 and second section opened
The right median function of ribbon conveyer realized by valve 15, and the first pilot operated directional control valve 18 and the second pilot operated directional control valve 19 are stressed oily control,
Valve element extends to the right realizes right median function, the now rodless cavity of front end the 4th hydraulic jack 26 and rear end second hydraulic jack [24]
Each lead into pressure oil, push rod stretches out, simultaneously the no bar of front end the first hydraulic jack 23 and rear end the 3rd hydraulic jack 25
Chamber is passed through pressure oil, and push rod shrinks, and after push rod is applied to trolley track 5 medial surface, corresponding counteracting force passes through oil cylinder, pin
Axle, installation crossbeam pass to composition clockwise torque on tensioning trolley frame 2, make tensioning trolley frame 2 steadily slowly realize low-angle inclined
Put, form corresponding angle with the traffic direction of conveyer belt, realize the correction to conveyer belt.
When conveying brings back to bend pulley 1 middle position, open first segment reversal valve 14 and second section reversal valve 15, real
The right median function of existing ribbon conveyer, withdraws front end the first hydraulic jack 23, front end the 4th hydraulic jack 26 and rear end second liquid
Compressing cylinder 24, the push rod of rear end the 3rd hydraulic jack 25, recover the normal tensioning state of travelling dolly;
When conveyer belt sideslip to the right, the control method of hydraulic control system is identical.
When stating tuningout tensioning method on the implementation, tuningout tensioning moves about dolly positioned at away from belt of belt conveyor afterbody
Start at the storage belting of 2000cm, the hydraulic bias adjusting operating pressure of tuningout tensioning is 8mpa, the tuningout angle of tuningout tensioning is
When 4 °, it is 3 cm/min that the tuningout tensioning of the travelling dolly of tuningout tensioning moves in parallel speed, achieves obvious effect.
When stating tuningout tensioning method on the implementation, the tuningout tensioning dolly of described tuningout tensioning method includes hydraulic control system
System, wherein tensioning trolley frame 2 is by four wheels 4, tensioning trolley frame 2 to be supported in trolley track 5 plane, and conveyer belt alters course
Cylinder 1 is fixed on tensioning trolley frame 2 by bearing block, the main side sheet room in tensioning trolley frame 2 front and back end two is provided with installation horizontal
Beam 3, is used for fixing four oil cylinders and floating claw, according to the concrete sideslip situation of conveyer belt, is coordinated by hydraulic control system
Control the flexible of four oil cylinders, adjust tuningout tensioning dolly and turn to the drift angle rolling, in running, realize to conveyer belt
Correction.
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is described in detail.
Implement the tuningout tensioning that adopted of tuningout tensioning method to move about dolly, including hydraulic control system, tensioning trolley frame,
Deviation correcting device.Four wheels 4 by tensioning trolley frame 2 support with the plane of trolley track 5 on, conveyer belt bend pulley 1 passes through axle
Bearing is fixed on tensioning trolley frame 2, the main side sheet room in front and back end two of tensioning trolley frame 2 is provided with installation crossbeam 3, for solid
Surely four oil cylinders, the deviation correcting device of four floating claws are included.According to the concrete sideslip situation of conveyer belt, by hydraulic control system
System is coordinated to control the flexible of four oil cylinders, adjusts tensioning dolly and turns to 3 °~5 ° of the drift angle rolling, and in running, realizes
Correction to conveyer belt.
As described in accompanying drawing 1, accompanying drawing 2, this method adopts the travelling dolly of tuningout tensioning, main inclusion bend pulley 1, and tensioning is little
Vehicle frame 2, two installation crossbeams 3, four wheels 4, two trolley tracks 5, four floating claws 6, four oil cylinder limiting plates 7, the
One hydraulic jack 23, the second hydraulic jack 24, the 3rd hydraulic jack 25, the 4th hydraulic oil 26.
Tensioning dolly is placed on two trolley tracks 5 of ground by four wheels 4, and tensioning dolly can move in rail plane
Dynamic, conveying tail bend pulley 1 is fixed on tensioning trolley frame 2 by bearing block, runs with conveyer belt and rolls, and to defeated
Send with tension.Two crossbeam 3 is installed and is respectively arranged in vehicle frame front and back end, and four wheels 4 are in same level.The
One hydraulic jack 23, the second hydraulic jack 24, the 3rd hydraulic jack 25, the 4th hydraulic jack 26 and its piston, fairlead, Kong Yong
Y circle, axle are enclosed with y, piston rod is constituted, and in pairs, are connected on forward and backward installation crossbeam 3 by bearing pin respectively, four oil cylinders
Limiting plate 7 is mainly restriction oil cylinder and is deviateed jacking action plane due to deadweight.
As described in accompanying drawing 3, this tuningout tensioning method mainly employs the hydraulic system intersecting cross complaint a set of many lockings more, main
Liquidometer 8 to be included, air filter 9, oil absorption filter 10, fire-proof motor 11, oil pump 12, relief valve 13, first-hand move
To valve 14, the second hand-operated direction valve 15, the first check valve 16, the second check valve 17, the first pilot operated directional control valve 18, the second hydraulic control is changed
To valve 19, the first hydraulic lock 20, the second hydraulic lock 21, the 3rd hydraulic lock 22, the first hydraulic jack 23, the second hydraulic jack 24,
3rd hydraulic jack 25, the 4th hydraulic jack 26, fuel tank 27.
During fire-proof motor 11 work, oil pump 12 is driven to work by shaft coupling, oil pump 12 passes through oil absorption filter 10 oil suction,
By the first hydraulicdirectional control valve 16, the second hydraulicdirectional control valve 17 and the first hydraulic lock 20, the second hydraulic lock 21, the 3rd hydraulic lock 22
It is transported to the first hydraulic jack 23, the second hydraulic jack 24, the 3rd hydraulic jack 25, the 4th hydraulic jack 26, each hydraulic jack
Action pass through the first reversal valve 14, the second reversal valve 15 stick control.When fire-proof motor 11 quits work, system is protected automatically
Pressure locking.
When, before ribbon conveyer starting up, connecting pumping plant power supply, first manual reversal valve 14 stick is got to the right,
Realize its left median function, now four oil cylinder push rods, all toward overhanging, until withstanding inside track, can effectively prevent belt defeated
Machine is sent to occur because of shock loading laterally to shake;When ribbon conveyer enters normal operation, by the first reversal valve 15 dozens
To the left side, withdraw each oil cylinder push rod, reserve the suitable working clearance, maintain the tensile force of conveyer belt.
During long-play, due to conveyer belt deformation, the factor such as load is uneven, the conveyer belt meeting of ribbon conveyer
There is sideslip.When finding that belt of belt conveyor occurs sideslip to the left, first manual reversal valve 15, second can be adjusted to the right
Hand-operated direction valve 16, realizes the right median function of two reversal valves simultaneously, and the first pilot operated directional control valve 18, the second pilot operated directional control valve 19 are subject to
Pressure oil controls, and valve element all moves right, and realizes right median function, now the second hydraulic jack 24, the no bar of the 4th hydraulic jack 26
Chamber each leads into pressure oil, and push rod is all overhanging, and the first hydraulic jack 23, the rodless cavity of the 3rd hydraulic jack 25 are passed through pressure simultaneously
Oil, push rod shrinks.After push rod is applied to guide rail side, corresponding counteracting force passes through oil cylinder, bearing pin, installation crossbeam 3 etc. and passes to
On dolly support body, thus forming clockwise torque, trolley frame is made steadily slowly to realize low-angle biasing, and the fortune of conveyer belt
Line direction forms corresponding angle, thus realizing the correction to conveyer belt;When conveying brings back to cylinder middle position, will commutate
The left side got to by valve, realizes right median function, withdraws the push rod of four oil cylinders, recovers the normal tensioning state of dolly.When conveyer belt to
During right sideslip, the operation principle of hydraulic system is identical.