One can be used for electrically heated cutter head
Technical field
The present invention relates to material cutter sweep, particularly one can be used for electrically heated cutter head.
Background technology
Cutting mode now for low melting materials such as expanded polyethylene foam, sponge, foams has machine cuts and people's hand cut two kinds.Machine cuts is generally cutting machine, the cutting mode of cutting machine is motor oscillating cutting and compressed air vibration cutting mode two kinds, no matter but be which kind of cutting mode is because resistance during cutting is greatly so all can not cut fast, can only be used for drawing a design, production efficiency cannot improve, and is not suitable for and produces processing in enormous quantities.People's manual cutting mode meeting cut lengths are nonstandard, production efficiency is low, complicated shape people cannot cut by hand, the production efficiency of enterprise depends on the factors such as people and is not also suitable for production in enormous quantities processing, therefore, need to design a kind of can the cutting head of cutting material in enormous quantities.
At present, have a kind of sponge thermal cutting head on the market, this kind of thermal cutting is when cutting sponge, and the heat of blade is generated heat by heating wire, and not only electrothermal calefactive rate is slow, and the temperature of blade is also difficult to control, and causes can not get applying widely.
Summary of the invention
The object of the invention is the above-mentioned defect for prior art, there is provided a can electricity consumption cutter head that cutting blade is heated, be arranged on above cutting machine, the material of the low melting points such as expanded polyethylene foam, sponge, foam is cut again when the temperature of blade reaches uniform temperature, because can carry out the process of hot melt during cutting to material, so Cutting Drag can be very little, therefore the fly-cutting of material can be carried out, in order to be applicable to the cutting of different materials, need the temperature of cutting blade adjustable.
For solving the above-mentioned defect of prior art, technical scheme provided by the invention is: one can be used for electrically heated cutter head, comprise control device and the installation component for being connected and installed cutting blade, described control device is provided with the grafting base for described installation component grafting, and described control device controls the heating temp of described cutting blade.
The one that can be used for electrically heated cutter head as the present invention is improved, described installation component comprises broach shell, one end of described broach shell is connected with an adjustment coupling assembling, the other end of described broach shell is provided with one for installing the bakelite installed part of described cutting blade, the end of described bakelite installed part is provided with a breach, described indentation, there is provided with the bakelite keeper for locating described cutting blade, is provided with a transformer in one end cavity of described broach shell.
The one that can be used for electrically heated cutter head as the present invention is improved, described adjustment coupling assembling comprises slip ring, adapter sleeve and adjustable locking block, one end of described slip ring is arranged in described grafting base, connection wire is provided with in described slip ring, one end of described wire is plugged on control device by plug, one end of described adapter sleeve is connected to the other end of described slip ring, the other end of described adapter sleeve is fixed in described broach shell, one end margin of described adjustable locking block is provided with several locking keies, when one end of described broach shell connects in described adjustable locking block, described locking key blocks described broach shell.
The one that can be used for electrically heated cutter head as the present invention is improved, one end that described bakelite installed part installs cutting blade is provided with the first conductive copper plate and the second conductive copper plate, secondary two connection wires of described transformer connect the first conductive copper plate and the second conductive copper plate respectively, and described cutting blade is electrically connected with described first conductive copper plate and the second conductive copper plate respectively.
The one that can be used for electrically heated cutter head as the present invention is improved, described control device comprises controller mount pad, a controller is provided with in described controller mount pad, described controller connects master control system by a controller signals line, and the both sides of described controller adopt controller bottom and the sealing of controller lid respectively.One end of described controller mount pad is provided with positioning cover plate, and described controller is provided with an adjustable potentiometer.
The one that can be used for electrically heated cutter head as the present invention is improved, also comprise a control circuit board, the signal feedback wire of described transformer is all electrically connected with described control circuit board with the elementary wire that is connected, described control circuit board is provided with a socket, and the line of socket is connected with elementary two lines with two lines of transformer signal feedback.
The one that can be used for electrically heated cutter head as the present invention is improved, described cutting blade comprises up big and down small blade body, the upper end of described blade body is provided with the central channel extended to blade body lower end, the both sides of described central channel are opened from the bottom to top gradually, form an acute angle, the opening two side of described central channel is respectively equipped with a clamping step, described blade body is separated two panels by described central channel, wherein a slice is electrically connected with described first conductive copper plate, and another sheet is electrically connected with described second conductive copper plate.
The one that can be used for electrically heated cutter head as the present invention is improved, and the side of described blade body is provided with the blade that the lower end to blade body extends continuously, and its lower edge of described blade body and the side knife-edge of described blade body are at an angle.
The one that can be used for electrically heated cutter head as the present invention is improved, the length of described blade body is 45mm ~ 130 mm, the upper end width of described blade body is 8.5 mm ~ 10 mm, the lower end width of described blade body is 6 mm ~ 8 mm, and the thickness of described blade body is 0.5mm ~ 2mm.
The one that can be used for electrically heated cutter head as the present invention is improved, and described blade body is wolfram steel component or high-speed steel component.
Compared with prior art, advantage of the present invention is: the present invention can the cutter head that heats cutting blade of electricity consumption, be arranged on above cutting machine, expanded polyethylene foam is cut again when the temperature of cutting blade reaches uniform temperature, sponge, during the material of the low melting points such as foam, because can carry out the process of hot melt during cutting to material, so Cutting Drag can be very little, therefore the fly-cutting of material can be carried out, in order to be applicable to the cutting of different materials, need the temperature of cutting blade adjustable, an adjustable potentiometer is established to be used for the temperature of adjustable blade on the controller, be applicable to the cutting of different materials.
A central channel is opened in the middle of cutting blade, blade body is separated two panels by central channel, wherein a slice is electrically connected with described first conductive copper plate, another sheet is electrically connected with described second conductive copper plate, form a loop, because blade is metal material, itself has resistance, when passing through big current on blade, blade will generate heat, cause is that blade directly generates heat, so preheating time is short, efficiency is high, the controlled temperature device of blade controls, also the temperature of cutting blade can be set according to the cutting speed of cutting machine, the cutting speed of cutting machine is faster, the temperature of cutting blade is higher.
Accompanying drawing explanation
Fig. 1 is that the present invention splits structural representation.
Fig. 2 is sectional view of the present invention.
Fig. 3 is cutting blade structural representation of the present invention.
Reference numeral title: 1, control device 2, cutting blade 3, installation component 4, grafting base 11, controller mount pad 12, controller 13, controller signals line 14, controller bottom 15, controller lid 16, positioning cover plate 21, blade body 22, central channel 23, clamping step 24, blade 31, broach shell 32, bakelite installed part 33, breach 34, bakelite keeper 35, transformer 36, first conductive copper plate 37, second conductive copper plate 51, slip ring 52, adapter sleeve 53, adjustable locking block 54, locking key.
Detailed description of the invention
Just the invention will be further described with reference to the accompanying drawings below.
As depicted in figs. 1 and 2, one can be used for electrically heated cutter head, comprise control device 1 and the installation component 3 for being connected and installed cutting blade 2, control device 1 is provided with the grafting base 4 for installation component 3 grafting, and control device 1 controls the heating temp of cutting blade 2.
Preferably, installation component 3 comprises broach shell 31, one end of broach shell 31 is connected with an adjustment coupling assembling 5, the other end of broach shell 31 is provided with one for installing the bakelite installed part 32 of cutting blade 2, the end of bakelite installed part 32 is provided with a breach 33, breach 33 place is provided with the bakelite keeper 34 for positioning cutting blades 2, is provided with a transformer 35 in one end cavity of broach shell 31.When cutting blade 2 is arranged on the end of bakelite installed part 32, cutting blade 2 is through bakelite keeper 34, and bakelite keeper 34 can by cutting blade 2 strong fix.In concrete use, also bakelite installed part 32 and bakelite keeper 34 can be changed into Teflon material.
Preferably, coupling assembling 5 is regulated to comprise slip ring 51, adapter sleeve 52 and adjustable locking block 53, one end of slip ring 51 is arranged in grafting base 4, connection wire is provided with in slip ring 51, one end of wire is plugged on control device 1 by plug, one end of adapter sleeve 52 is connected to the other end of slip ring 51, the other end of adapter sleeve 52 is fixed in broach shell 31, one end margin of adjustable locking block 53 is provided with two locking keies 54, when one end of broach shell 31 connects in adjustable locking block 53, locking key 54 blocks broach shell 31.
Preferably, one end that bakelite installed part 32 installs cutting blade 2 is provided with the first conductive copper plate 36 and the second conductive copper plate 37, secondary two connection wires of transformer 35 connect the first conductive copper plate 36 and the second conductive copper plate 37 respectively, and cutting blade 2 is electrically connected with the first conductive copper plate 36 and the second conductive copper plate 37 respectively.
Preferably, control device 1 comprises controller mount pad 11, is provided with a controller 12 in controller mount pad 11, and controller 12 connects master control system by a controller signals line 13, and the both sides of controller 12 adopt controller bottom 14 and controller lid 15 to seal respectively.One end of controller mount pad 11 is provided with positioning cover plate 16, and controller 12 is provided with an adjustable potentiometer.
Preferably, also comprise a control circuit board, the signal feedback wire of transformer 35 is all electrically connected with control circuit board with the elementary wire that is connected, and control circuit board is provided with a socket, and the line of socket is connected with elementary two lines with two lines of the signal feedback of transformer 35.
Preferably, cutting blade 2 comprises up big and down small blade body 21, the upper end of blade body 21 is provided with the central channel 22 extended to blade body lower end, the both sides of central channel 22 are opened from the bottom to top gradually, form an acute angle, the opening two side of central channel 22 is respectively equipped with a clamping step 23, and blade body 21 is separated two panels by central channel 22, wherein a slice is electrically connected with the first conductive copper plate 36, and another sheet is electrically connected with the second conductive copper plate 37.
Preferably, the side of blade body 21 is provided with the blade 24 that the lower end to blade body 21 extends continuously, and its lower edge of blade body 21 and the side knife-edge of blade body 21 are at an angle.
Preferably, the length of blade body 21 is 45mm ~ 130 mm, and the upper end width of blade body 21 is 8.5 mm ~ 10 mm, and the lower end width of blade body 21 is 6 mm ~ 8 mm, and the thickness of blade body 21 is 0.5mm ~ 2mm.
Preferably, blade body 21 is wolfram steel component or high-speed steel component.
The present invention can the cutter head that heats cutting blade 2 of electricity consumption, be arranged on above cutting machine, when cutting the material of the low melting points such as expanded polyethylene foam, sponge, foam again when the temperature of cutting blade 2 reaches uniform temperature, because can carry out the process of hot melt during cutting to material, so Cutting Drag can be very little, therefore the fly-cutting of material can be carried out, in order to be applicable to the cutting of different materials, need the temperature of cutting blade adjustable, establish an adjustable potentiometer to be used for the temperature of adjustable blade on the controller, be applicable to the cutting of different materials.
A central channel is opened in the middle of cutting blade, blade body is separated two panels by central channel, wherein a slice is electrically connected with the first conductive copper plate 36, another sheet is electrically connected with the second conductive copper plate 37, form a loop, because cutting blade 2 is metal materials, itself has resistance, when passing through big current on cutting blade 2, cutting blade 2 will generate heat, cause is that blade directly generates heat, so preheating time is short, efficiency is high, the controlled temperature device of cutting blade 2 controls, also the temperature of cutting blade 2 can be set according to the cutting speed of cutting machine, the cutting speed of cutting machine is faster, the temperature of cutting blade is higher.
The present invention transfers the production in enormous quantities of machine cuts to from traditional handwork and drawing a design of machine cuts, effectively enhances productivity and reduces the production cost of enterprise and ensure the dimensional standard of cutting products.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also carry out suitable change and amendment to above-mentioned embodiment.Therefore, the present invention is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.In addition, although employ some specific terms in this description, these terms just for convenience of description, do not form any restriction to the present invention.