CN104959489B - A method for the correction of the linear resistance winding machine means - Google Patents

A method for the correction of the linear resistance winding machine means Download PDF

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Publication number
CN104959489B
CN104959489B CN 201510336597 CN201510336597A CN104959489B CN 104959489 B CN104959489 B CN 104959489B CN 201510336597 CN201510336597 CN 201510336597 CN 201510336597 A CN201510336597 A CN 201510336597A CN 104959489 B CN104959489 B CN 104959489B
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CN 201510336597
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CN104959489A (en )
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冯博玉
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成都虹腾科技有限公司
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Abstract

本发明公开了一种用于电阻绕线机的校直装置,包括气缸、底板、接料块和校直块,气缸可拆卸安装在底板上;气缸的活塞杆上至少设置有两个接料块;校直块固定安装在底板的出料出处;接料块和校直块相配相互摩擦。 The present invention discloses a winding machine correction for a linear resistance device comprising a cylinder, a bottom plate, and a splice block alignment block, the cylinder is detachably mounted on the base plate; provided at least on the piston rod of the cylinder there are two splice block; straightening block fixedly mounted on the bottom plate of the discharge source; splice block matching and alignment block rub against each other. 本发明的有益效果:电阻骨架在进入加工前,进行精确的校直,电阻被准确送到焊接点,因此可以提高焊接的准确性和成功率,从而保证焊接质量。 Advantageous Effects of Invention: Before entering the resistor skeleton processing, precise alignment, the resistance to the weld accurately, thereby improving welding accuracy and success rate, in order to ensure the quality of the welding.

Description

一种用于电阻绕线机的校直装置 A method for the correction of the linear resistance winding machine means

技术领域 FIELD

[0001]本发明属于电子元器件的制造技术领域,尤其涉及一种用于电阻绕线机的校直装置。 [0001] The present invention belongs to the technical field of manufacturing electronic components, particularly to the resistance of a winding machine for straightening apparatus.

背景技术 Background technique

[0002]电阻器尤其是线绕精密电阻器由于运行可靠,有优异的电阻温度系数和良好的稳定性,无电流噪声,无非线性的优点,在各种飞行器、雷达、导弹及电子干扰、电子对抗、导航等领域的武器装备中进一步得到广泛地使用,近几年更出现了片式线绕电阻这一更广阔的应用前景。 [0002] Wirewound Resistor particularly reliable because the precision resistors, have an excellent temperature coefficient of resistance and good stability, no current noise, non-linear advantages, in various aircraft, radar, missile and electronic interference, electronic weapons and equipment in the field of fighting, navigation, etc. further been widely used in recent years there have been more and more broad application prospects of this chip wirewound resistors. 但由于国内企业受到各种技术条件和水平的限制,生产出来的精密线绕电阻质量稳定性差、精度底、体积大、性能一致性差,难以满足军用电子装备对质量和数量的需求。 But the difference between the domestic companies limited by various technical conditions and standards, produced by the precision wirewound resistors quality stability, precision end, large volume, consistency of performance is poor, military electronic equipment is difficult to meet the demand for quality and quantity. 一般电阻器的制造会经过如图1所示的生产过程,电阻骨架91 一般要经过下料、校直、送料、绕线焊接和下件检查等步骤才能制作完成,其各个工艺步骤有相应的全自动或半自动装置实施,上述实施个工艺步骤的装置整合在同一机架上即为电阻绕线机,在上述工艺步骤中,绕线焊接一直是一个难点,其配套的装置一直未能实现全自动焊接,并且焊接质量也不好,产品的一致性比较差,这是因为绕线机的难点在于对于微细的电阻丝92的焊接成功率低及其绕制精度不高。 Resistor will generally manufactured through the manufacturing process shown in FIG. 1, the resistor 91 will go through the backbone cutting, straightening, feeding, winding welding and inspection steps to the lower member is created, which has a corresponding individual process steps means fully or partially automated embodiments, the above-described embodiment means the integration of process steps on the same rack is the resistance of the winding machine, in the above process step, the welding wire has been a difficulty that the supporting device has not been able to achieve full automatic welding, and the welding quality is not good, poor product consistency, as it is difficult for a winding machine wherein a fine resistance wire 92 and the low success rate of wound welding accuracy. 传统设计是有送丝机构前伸把电阻丝线头送到焊接点,但是由于电阻丝太细,没有精确的校直电阻骨架,前端伸出的电阻丝会由于重力的作用而下垂,这会使电阻丝无法被准确送到焊接点。 Conventional design is the resistance to wire feeding wire head to reach the pad, but since the resistance wire is too thin, there is no precise alignment skeleton resistance, resistance wire projecting distal end will sag due to gravity, which makes resistance wire to the welding point can not be accurately.

发明内容 SUMMARY

[0003]本发明的目的是为了克服现有的绕线机的绕线焊接装置焊接成功率低、焊接质量不好的不足,电阻骨架校直不精确,提出一种用于电阻绕线机的校直装置,包括气缸、底板、接料块、校直块和水平定位仪,气缸可拆卸安装在底板上;气缸的活塞杆上至少设置有两个接料块;校直块固定安装在底板的出料出处;接料块和校直块相配相互摩擦;所述水平定位仪设置在底板的底部。 [0003] The object of the present invention is to overcome the conventional welding device welding wire winding machine success rate, poor welding quality is insufficient, inaccurate resistance backbone straightening proposed machine for the winding resistance alignment means includes a cylinder, a bottom plate, splice block, and the horizontal alignment blocks locator cylinder is detachably mounted on the base plate; at least two splicing blocks provided on the piston rod of the cylinder; straightening block fixedly mounted on the base plate the discharge source; splice block matching and alignment block friction; the bottom of the horizontal base plate disposed locator. 所述水平定位仪包括水平定位块、水平调节螺母和水平固定杆,所述水平定位块四方阵列设置在底板的底部;水平固定杆贯通于底板;水平定位块通过水平固定杆与水平调节螺母连接;水平调节螺母设置在底板左右两个边缘。 The locator includes a horizontal horizontal positioning block, and the horizontal leveling nut fixed rod, the horizontal array of four positioning block provided on the bottom plate; a horizontal rod fixed to the bottom plate through; horizontally by a horizontal positioning block fixed to the adjusting nut is connected with the horizontal bar ; leveling nut arranged around two edges of the bottom plate. 用于电阻绕线机的校直装置还包括接料块安装板,所述接料块安装板安装在气缸的活塞杆上,接料块通过接料块安装板与气缸的活塞杆连接。 Winder for resistance correction means further comprises a straight splice block mounting plate, the mounting plate splice block mounted on the piston rod of the cylinder, a piston rod connected by a splice block splice plate and the cylinder block is mounted.

[0004]进一步,所述接料块安装板的上平面均匀的设有多个接料块安装孔。 [0004] Further, the splice block mounted on a plane plate provided with a plurality of uniform blocks splice mounting hole.

[0005]进一步,所述底板的出料处设有“V”形出料口,“V”形出料口位于校直块的下面。 [0005] Further, the base plate is provided at a discharge "V" shaped spout, "V" shaped discharge opening is located directly beneath the correction block.

[0006]本发明的有益效果:电阻骨架在进入加工前,进行精确的校直,电阻被准确送到焊接点,因此可以提高焊接的准确性和成功率,从而保证焊接质量。 [0006] Advantageous effects of the present invention are: resistance before entering the skeleton processing, precise alignment, the resistance to the weld accurately, thereby improving welding accuracy and success rate, in order to ensure the quality of the welding.

附图说明 BRIEF DESCRIPTION

[0007]图1为本发明一个方向的立体结构示意图; [0007] The structure of the present invention, FIG. 1 is a perspective schematic view of a direction;

[0008]图2为本发明另一个方向的立体结构示意图; Three-dimensional structure [0008] FIG. 2 is a schematic view of another direction the present invention;

[0009]图3为本发明另一个方向的立体结构示意图; Three-dimensional structure [0009] Figure 3 is a schematic view of the invention in another direction;

[0010]图4为本发明的电阻器的焊接工艺流程示意图。 Welding process [0010] FIG. 4 resistors present invention. FIG.

具体实施方式 detailed description

[0011]下面结合附图和具体的实施例对本发明作进一步的阐述。 Drawings and specific embodiments of the present invention will be further described [0011] below in conjunction.

[0012] 如图4所示,发明的电阻器的焊接工艺流程,电阻骨架4通过下料装置I进入到校直装2然后通过送料装置3进入到焊接装置,焊接好电阻丝后通过出料装置5完成生产。 [0012] As shown, the welding process of the invention, the resistor, the resistance of the bobbin 4 by the feed device into the I straightening means 42 then enters through the feeding device 3 to a welding apparatus, after the good welding wire fed through resistance means 5 to complete the production.

[0013]如图1至3所示,一种用于电阻绕线机的校直装置,包括气缸21、底板22、接料块24、校直块25和水平定位仪26,气缸21可拆卸安装在底板22上;气缸21的活塞杆上至少设置有两个接料块24;校直块25固定安装在底板22的出料处;接料块24和校直块25相配相互摩擦;所述水平定位仪26设置在底板22的底部。 [0013] FIGS. 1 to 3 A correction for a linear resistance winding machine apparatus includes a cylinder 21, base plate 22, the splicing block 24, block 25 and the horizontal alignment locator 26, the cylinder 21 is removably mounted on the base 22; providing at least two splicing blocks 24 on the piston rod of the cylinder 21; alignment block 25 is fixedly mounted on the bottom plate 22 of the discharge; splice block 24 and alignment block 25 mating friction; the said horizontal locator 26 provided at the bottom of the base plate 22.

[0014] 所述水平定位仪26包括水平定位块262、水平调节螺母261和水平固定杆263,所述水平定位块262四方阵列设置在底板22的底部;水平固定杆263贯通于底板22;水平定位块262通过水平固定杆263与水平调节螺母261连接;水平调节螺母261设置在底板22左右两个边缘。 [0014] The horizontal positioning locator 26 includes a horizontal block 262, the horizontal adjustment nut 261 and the horizontal fixing bars 263, the horizontal array of four positioning block 262 disposed at the bottom of the base plate 22; the horizontal fixing bars 263 through the bottom plate 22; level positioning block 262 via the adjustment nut 263 and the horizontal fixing bars 261 connected to the horizontal; horizontal adjustment nut 261 provided at two left and right edges of the bottom plate 22.

[0015]所述接料块安装板23的上平面均匀的设有多个接料块安装孔,可根据实际的需要,改变两个接料块24之间的距离。 [0015] The splice block mounted on the plane plate 23 is provided with a plurality of uniform blocks splice mounting holes, according to the actual need, change the distance between the two splicing blocks 24.

[0016]所述底板22的出料处设有“V”形出料口,“V”形出料口位于校直块25的下面。 [0016] The discharge of the bottom plate 22 is provided with "V" shaped spout, "V" shaped spout 25 is located below the straightening blocks.

[0017]当电阻骨架4落入到接料块24上时,当电阻骨架4左右的两个触角分别落在接料块24工作平面上,气缸21的活塞杆推动接料块24与校直块25压紧,然后气缸21的活塞杆带动接料块24回缩,接料块24与校直块25相互接触的平面发生摩擦,电阻骨架4的两个触角在摩擦力的作用下,完成校直,并通过“V”形出料口,进入到送料装置3。 [0017] When the resistance of the bobbin 4 falls to splice block 24, when the resistance of the bobbin 4 around two antennae are connected gob 24 falls on the working plane, the piston rod 21 of the cylinder block 24 and push splice straightening pressing block 25 and the cylinder piston rod 21 is retracted driven splicing block 24, then block 25 gob plane straight mutual contact friction with the correction 24, the resistance of the bobbin 4 at two antennae frictional force, complete alignment, and through "V" shaped discharge opening, into the feed device 3.

[0018]图2所示,接料块24与校直块25相互接触的平面发生摩擦,会影响到底板22的水平位置,如果底板22水平位置发生变化,整个校直装置的精确度就会下降,此时扭动水平调节螺母261,水平调节螺母261带动水平固定杆263旋转,水平固定杆263控制水平定位块262,将底板22恢复水平位置,保证电阻骨架在进入加工前,进行精确的校直,电阻被准确送到焊接点,因此可以提高焊接的准确性和成功率,从而保证焊接质量。 [0018] As shown in FIG. 2, block 24 and the splice plane straightening block 25 in friction contact with each other, will affect the horizontal position in the end plate 22, bottom plate 22 if the horizontal position changes, the overall accuracy of the straightening means will drops and the twist level adjusting nut 261, the horizontal adjustment nut 261 is fixed to drive shaft 263 rotating horizontally, a horizontal bar 263 fixed horizontal positioning control block 262, the base plate 22 to restore the horizontal position, to ensure that the resistance before entering the skeleton processing, precise straightening, resistance to solder points accurately, it is possible to improve the welding accuracy and success rate, in order to ensure the quality of the welding.

[0019]本领域的普通技术人员将会意识到,这里所述的实施例是为了帮助读者理解本发明的原理,应被理解为本发明的保护范围并不局限于这样的特别陈述和实施例。 [0019] Those of ordinary skill in the art will appreciate that the embodiments described herein are to aid the reader in understanding the principles of the present invention, it should be understood that the scope of the present invention is not limited to such embodiments and specifically stated . 本领域的普通技术人员可以根据本发明公开的这些技术启示做出各种不脱离本发明实质的其它各种具体变形和组合,这些变形和组合仍然在本发明的保护范围内。 Those of ordinary skill in the art can make various modifications and other various concrete compositions of the present invention without departing from the spirit of techniques according to teachings of the present disclosure, it is still within the scope of the present invention such variations and combinations.

Claims (3)

  1. 1.一种用于电阻绕线机的校直装置,其特征在于:包括气缸(21)、底板(22)、接料块(24)、校直块(25)和水平定位仪(26),气缸(21)可拆卸安装在底板(22)上;气缸(21)的活塞杆上至少设置有两个接料块(24);校直块(25)固定安装在底板(22)的出料处;接料块(24)和校直块(25)相配相互摩擦;所述水平定位仪(26)设置在底板(22)的底部;所述水平定位仪(26)包括水平定位块(262)、水平调节螺母(261)和水平固定杆(263),所述水平定位块(262)四方阵列设置在底板(22)的底部;水平固定杆(263)贯通于底板(22);水平定位块(262)通过水平固定杆(263)与水平调节螺母(261)连接;水平调节螺母(261)设置在底板(22)左右两个边缘;还包括接料块安装板(23),所述接料块安装板(23)安装在气缸(21)的活塞杆上,接料块(24)通过接料块安装板(23)与气缸(21)的活塞杆连接。 CLAIMS 1. A winding machine for correcting linear resistance device comprising: a cylinder (21), the bottom plate (22), splicing block (24), straightening block (25) and a horizontal locator (26) the cylinder (21) is detachably mounted on the base plate (22); at least provided with two splicing blocks (24) on the piston rod of the cylinder (21); the alignment block (25) fixedly mounted on the base plate (22) material at; splicing block (24) and alignment block (25) friction fit; the horizontal locator (26) provided at the bottom plate (22); the horizontal locator (26) includes a horizontal positioning block ( 262), the level adjusting nut (261) and the horizontal fixing bars (263), said horizontal positioning block (262) disposed on the bottom floor square array (22); a horizontal fixing bars (263) through the bottom plate (22); a horizontal positioning block (262) by adjusting the horizontal fixing bars (263) and the horizontal nut (261) is connected; level adjusting nut (261) disposed on the base plate (22) left and right edges; splice block further comprises a mounting plate (23), the said splicing block mounting plate (23) mounted on the piston rod of the cylinder (21), the splice block (24) connected by a rod mounting block splicing plate (23) and the cylinder (21).
  2. 2.根据权利要求1所述的用于电阻绕线机的校直装置,其特征在于:所述接料块安装板(23)的上平面均匀的设有多个接料块安装孔。 The correction value for the resistance of a winding machine according to claim 1 straight apparatus, wherein: said ground plane gob mounting plate (23) is provided with a plurality of uniform blocks splice mounting hole.
  3. 3.根据权利要求1所述的用于电阻绕线机的校直装置,其特征在于:所述底板(22)的出料处设有“V”形出料口,“V”形出料口位于校直块(25)的下面。 The correction value for the resistance of a winding machine according to claim 1 straight apparatus, wherein: said base plate (22) is provided at the out-feed "V" shaped spout, "V" shaped discharge port is located below straightening block (25).
CN 201510336597 2014-12-04 2015-06-17 A method for the correction of the linear resistance winding machine means CN104959489B (en)

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JP2502205B2 (en) * 1991-04-18 1996-05-29 矢崎総業株式会社 Wire bending correcting machine
US5617754A (en) * 1995-12-21 1997-04-08 Kenneth A. Kauffman Single stage two plane coiled reinforcing bar stock straightener
CN2700025Y (en) * 2003-10-13 2005-05-18 贺忠伟 Steel bar straightening length-preset cutting machine
CN102357617A (en) * 2011-09-06 2012-02-22 芜湖鑫泰铜业有限公司 Brass flat wire straightening equipment

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