CN104959194B - A kind of cermet grinding roller and preparation method thereof - Google Patents

A kind of cermet grinding roller and preparation method thereof Download PDF

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CN104959194B
CN104959194B CN201510264827.8A CN201510264827A CN104959194B CN 104959194 B CN104959194 B CN 104959194B CN 201510264827 A CN201510264827 A CN 201510264827A CN 104959194 B CN104959194 B CN 104959194B
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wearing layer
carbide
grinding roller
mixed
welding
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CN104959194A (en
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宝志坚
李志胜
曲作鹏
董志红
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Beijing Andy Technology Co Ltd
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Abstract

The invention provides a kind of cermet grinding roller and preparation method thereof, including roll body and the wearing layer for being arranged on roll body surface, it is characterised in that:The wearing layer includes the following mixed-powders for accounting for wearing layer gross mass percentage:10.0% 20.0% titanium carbide, 5.0% 15.0% niobium carbide, 3.0% 5.0% chromium carbide, 1.0% 2.0% boron carbide, 0.1% 0.5% vanadium, 0.1% 0.5% molybdenum, 0.01% 0.1% sulphur and phosphorus, the wearing layer also include iron;Weight/mass percentage composition of the mixed-powder in the wearing layer is 20% 40%.The wearing layer of the cermet grinding roller of the present invention, significantly improves the bond strength of wearing layer, toughness, wearability, and light specific gravity, and hardness is high.

Description

A kind of cermet grinding roller and preparation method thereof
Technical field
The present invention relates to a kind of welding material, and in particular to a kind of cermet grinding roller and preparation method thereof.
Background technology
Coal pulverizer is widely used in thermal power plant, mine, cement plant and prepares Pulverized Coal.Pulverized Coal doping hardness of matter Cause Roller of Coal Grinder abrasion violent, cause service life short, comprehensive resources waste serious.Usual Roller of Coal Grinder is by Gao Ge What cast iron and steel alloy were cast, if casting replacing again because of grinding roller wear out failure, greatly waste certainly will be caused, and Greatly increase production cost.Abrasion is resisted using build-up wear-resistant coating technology for this many Roller of Coal Grinder, so as to extend The service life of part, improves equipment operating efficiency, reduces integrated cost, category energy-saving and emission-reduction field.
The grinding roller of coal pulverizer uses build-up wear-resistant coating technology, is in mill roll sleeve surface shape by abrasion-resistant powder core welding wire built-up welding Into wear-resistant coating.Built-up welding back roller set is compared with new product cast member, because wearing layer hardness is higher, the mill of built-up welding scuff-resistant coating more non-than it Roller can more effectively resist abrasive wear, thus with the wearability more much better than than non-built-up welding grinding roller.
In the prior art, the char-forming material such as tungsten carbide, titanium carbide is as the hard phase in grinding roller, because its is hard and crisp, tough Property it is poor, high stress, be hit, work under the working condition such as strong fatigue when, wearing layer is also easy to produce crackle, Particle Breakage and de- Fall, so as to lose wearability.Secondly as mill roll sleeve mother metal is generally rich chromium cast iron, the bead welding wire of carburet gold into Point difference is big, causes solder joints low intensity, and the matrix of wearing layer and grinding roller is easily peeled off, and loses wearability.
The content of the invention
Present invention seek to address that problem as described above.It is an object of the invention to provide a kind of cermet grinding roller and its system Preparation Method.
According to an aspect of the present invention, the invention provides a kind of cermet grinding roller, including roll body and it is arranged on roller The wearing layer in body surface face, it is characterised in that:The wearing layer includes the following mixed-powders for accounting for wearing layer gross mass percentage: 10.0%-20.0% titanium carbide, 5.0%-15.0% niobium carbide, 3.0%-5.0% chromium carbide, 1.0%-2.0% Boron carbide, 0.1%-0.5% vanadium, 0.1%-0.5% molybdenum, 0.01%-0.1% sulphur and phosphorus, the wearing layer also include Iron;Weight/mass percentage composition of the mixed-powder in the wearing layer is 20%-40%.
Preferably, the wearing layer is made up of the following components for accounting for wearing layer gross mass percentage:15.0% titanium carbide, 8.0% niobium carbide, 4.0% chromium carbide, 2.0% boron carbide, 0.5% vanadium, 0.5% molybdenum, 0.01% sulphur and phosphorus, Surplus is iron.
Preferably, the mixed-powder of the wearing layer also includes the 0.5%-2.0% bis- for accounting for wearing layer gross mass percentage Titanium boride and 0.5%-2.0% niobium dioxides.
Preferably, the wearing layer is mixed by the following components for accounting for wearing layer gross mass percentage:15.0% carbon Change titanium, 8.0% niobium carbide, 4.0% chromium carbide, 2.0% boron carbide, 0.5% vanadium, 0.5% molybdenum, 0.01% sulphur With phosphorus, 1.0% titanium diboride and 1.0% niobium dioxide, surplus is iron.
Preferably, the thickness of the wearing layer is 3-10mm.
Preferably, the roll body is that rich chromium cast iron and/or steel alloy casting are formed.
Present invention also offers the preparation method of above-mentioned ceramic grinding roller, it is characterised in that:Comprise the following steps:(1) press It is described to account for each component that wearing layer gross mass percentage weighs wearing layer;It is put into ball mill mixed grinding 4-6 hours, mixing is equal After even with metal tape wrap up mixed-powder, rolled through forming machine, the drawing of wire drawing unit, milling drum grinding, polishing unit polishing at Welding wire is made in science and engineering sequence;
(2) welding wire built-up welding is formed on the roll body working face of polishing by wearing layer using open arc overlaying method, welded Electric current 190A, weldingvoltage 28V are met, after continuous 3 layers of built-up welding, wearing layer is just formed.
It is of the invention compared with present technology, have the following advantages:
(1) wearing layer of the cermet grinding roller of the embodiment of the present invention, using titanium carbide, niobium carbide as main hard phase, Other metal-carbides significantly improve the engagement of wearing layer as auxiliary hard phase, and from iron as binding agent, addition molybdenum and vanadium Intensity, toughness, wearability, and light specific gravity, hardness are high.
(2) wearing layer of the cermet grinding roller of the embodiment of the present invention, molybdenum and vanadium composition are due to the solution strengthening of molybdenum and vanadium Effect, can effectively refine deposited metal crystal grain, improve creep resisting ability, resist the fragility of ceramal, improve mouldability Energy.Furthermore, filter layer between overlay cladding and roll body can be made to contain substantial amounts of molybdenum and vanadium, the toughness of transition zone obtains very big Raising, good transitional function can be so played between wearing layer and roll body so that the wearing layer and grinding roller of heap postwelding Roll body do not allow it is easily peelable.
(3) wearing layer of the cermet grinding roller of the embodiment of the present invention, due to the addition of a small amount of titanium diboride and two boronations The hard phase formation eutectic such as niobium, titanium diboride and niobium dioxide and titanium carbide, niobium carbide, at 1600-1700 DEG C or so just It is sinterable, it can obtain fully dense wearing layer.Meanwhile, the interface combinations of this kind of combination eutectic are also very good, can shape Into association or half association phase boundary, highly beneficial is improved to toughness of material, the crack resistance of wearing layer is improved, crackle is reduced and produces.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in the embodiment of the present invention Technical scheme is clearly and completely described, it is clear that described embodiment is a part of embodiment of the invention, rather than entirely The embodiment in portion.Based on the embodiment in the present invention, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belongs to the scope of protection of the invention.It should be noted that in the case where not conflicting, The feature in embodiment and embodiment in the application can be mutually combined.
Embodiment 1
Cermet grinding roller includes roll body and is arranged on the wearing layer on roll body surface, and wearing layer can be made in the following manner It is standby:Various composition is weighed by wearing layer gross mass percentage is accounted for:Titanium carbide 20.0%, niobium carbide 5%, chromium carbide 5.0%, carbonization Boron 1.0%, molybdenum 0.1%, vanadium 0.1%, iron 1.5%, being put into mixed grinding in ball mill, (mixed-powder constituted wear-resisting in 5 hours The weight/mass percentage composition of layer is 32.7%), mixed-powder to be wrapped up using thickness as 0.28mm sheet iron strip after being well mixed, through forming machine Rolling, the drawing of wire drawing unit, milling drum are ground, polish the welding wire that a diameter of 3.2mm is made in unit polishing process.
Method of the above-mentioned welding wire built-up welding into wearing layer:Using open arc overlaying method by welding wire built-up welding polishing mill Form wearing layer on roller working face, welding current 190A, weldingvoltage 28V, after continuous 3 layers of built-up welding, wearing layer case hardness HRC66-69, abrasive wear behavior is 10 times of rich chromium cast iron, bond strength > 160MPa.Wherein, roll body be rich chromium cast iron and/ Or steel alloy casting is formed.
Embodiment 2
Cermet grinding roller includes roll body and is arranged on the wearing layer on roll body surface, and wearing layer can be made in the following manner It is standby:Various composition is weighed by wearing layer gross mass percentage is accounted for:Titanium carbide 15.0%, niobium carbide 8%, chromium carbide 4%, boron carbide 2.0%, molybdenum 0.5%, vanadium 0.5%, sulphur and phosphorus 0.01%, iron 1.5% are put into 5 hours (mixed powders of mixed grinding in ball mill End constitutes the weight/mass percentage composition of wearing layer 31.51%), mixed powder to be wrapped up using thickness as 0.28mm sheet iron strip after being well mixed End, rolled through forming machine, the drawing of wire drawing unit, milling drum grinding, polishing unit polishing process be made a diameter of 3.2mm's Welding wire.
Method of the above-mentioned welding wire built-up welding into wearing layer:Using open arc overlaying method by welding wire built-up welding polishing mill Formed on roller working face after wearing layer, welding current 180A, weldingvoltage 25V, continuous built-up welding 7mm thickness, wear-resisting layer surface is hard HRC65-68 is spent, abrasive wear behavior is 11 times of rich chromium cast iron, bond strength > 160MPa.Wherein, roll body is rich chromium cast iron And/or steel alloy casting is formed.
Embodiment 3
Cermet grinding roller includes roll body and is arranged on the wearing layer on roll body surface, and wearing layer can be made in the following manner It is standby:Various powder are weighed by wearing layer gross mass percentage is accounted for:Titanium carbide 10.0%, niobium carbide 10.0%, chromium carbide 5.0%, Boron carbide 1.5%, molybdenum 0.2%, vanadium 0.3%, iron powder 1.0% are put into ball mill mixed grinding 5 hours (by the mixed-powder The weight/mass percentage composition in welding wire of composition mixes 28.0%), after being well mixed to be wrapped up using thickness as 0.28mm sheet iron strip Powder, rolled through forming machine, the drawing of wire drawing unit, milling drum grinding, polishing unit polishing process a diameter of 3.2mm is made Welding wire.
Method of the above-mentioned welding wire built-up welding into wearing layer:Using open arc overlaying method by welding wire built-up welding polishing mill Formed on roller working face after wearing layer, welding current 180A, weldingvoltage 25V, continuous built-up welding 5mm thickness, wear-resisting layer surface is hard HRC68-70 is spent, abrasive wear behavior is 12 times of rich chromium cast iron, bond strength > 160MPa.Wherein, roll body is rich chromium cast iron And/or steel alloy casting is formed.
Embodiment 4
Cermet grinding roller includes roll body and is arranged on the wearing layer on roll body surface, and wearing layer can be made in the following manner It is standby:Various powder are weighed by wearing layer gross mass percentage is accounted for:Titanium carbide 10.0%, niobium carbide 10.0%, chromium carbide 5.0%, Boron carbide 1.5%, molybdenum 0.2%, vanadium 0.3%, iron powder 1.0%, 1.0% titanium diboride and 1.0% niobium dioxide, are put into ball mill Middle mixed grinding 5 hours (weight/mass percentage composition in welding wire being made up of the mixed-powder is 30.0%), after being well mixed Using thickness as 0.28mm sheet iron strip wrap up mixed-powder, rolled through forming machine, the drawing of wire drawing unit, milling drum grinding, polishing machine A diameter of 3.2mm welding wire is made in group polishing process.
Method of the above-mentioned welding wire built-up welding into wearing layer:Using open arc overlaying method by welding wire built-up welding polishing mill Formed on roller working face after wearing layer, welding current 180A, weldingvoltage 25V, continuous built-up welding 5mm thickness, wear-resisting layer surface is hard HRC70-72 is spent, abrasive wear behavior is 14 times of rich chromium cast iron, bond strength > 170MPa.Wherein, roll body is rich chromium cast iron And/or steel alloy casting is formed.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations.Although The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that:It still may be used To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic; And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and Scope.

Claims (7)

1. a kind of cermet grinding roller, including roll body and the wearing layer for being arranged on roll body surface, it is characterised in that:The wearing layer Following mixed-powders including accounting for wearing layer gross mass percentage:10.0%-20.0% titanium carbide, 5.0%-15.0% carbon Change niobium, 3.0%-5.0% chromium carbide, 1.0%-2.0% boron carbide, 0.1%-0.5% vanadium, 0.1%-0.5% molybdenum, 0.01%-0.1% sulphur and phosphorus, the wearing layer also includes iron;Quality percentage of the mixed-powder in the wearing layer Content is 20%-40%.
2. cermet grinding roller according to claim 1, it is characterised in that:The wearing layer is by accounting for wearing layer gross mass hundred Divide following components composition of ratio:15.0% titanium carbide, 8.0% niobium carbide, 4.0% chromium carbide, 2.0% boron carbide, 0.5% vanadium, 0.5% molybdenum, 0.01% sulphur and phosphorus, surplus is iron.
3. cermet grinding roller according to claim 1, it is characterised in that:The mixed-powder of the wearing layer also includes accounting for The 0.5%-2.0% titanium diborides and 0.5%-2.0% niobium dioxides of wearing layer gross mass percentage.
4. cermet grinding roller according to claim 3, it is characterised in that:The wearing layer is by accounting for wearing layer gross mass hundred Following components of ratio are divided to mix:15.0% titanium carbide, 8.0% niobium carbide, 4.0% chromium carbide, 2.0% carbonization Boron, 0.5% vanadium, 0.5% molybdenum, 0.01% sulphur and phosphorus, 1.0% titanium diboride and 1.0% niobium dioxide, surplus is iron.
5. the ceramic grinding roller according to any one in claim 1-4, it is characterised in that:The thickness of the wearing layer is 3- 10mm。
6. the ceramic grinding roller according to any one in claim 1-4, it is characterised in that:The roll body is rich chromium cast iron And/or steel alloy casting is formed.
7. the preparation method of the ceramic grinding roller as any one of claim 1-6, it is characterised in that:Comprise the following steps: (1) each component that wearing layer gross mass percentage weighs wearing layer is accounted for by described;It is put into ball mill mixed grinding 4-6 hours, Wrap up mixed-powder with metal tape after well mixed, rolled through forming machine, the drawing of wire drawing unit, milling drum grinding, polishing unit Welding wire is made in polishing process;
(2) welding wire built-up welding is formed by wearing layer, welding electricity on the roll body working face of polishing using open arc overlaying method 190A, weldingvoltage 28V are flowed, after continuous 3 layers of built-up welding, wearing layer is just formed.
CN201510264827.8A 2015-05-22 2015-05-22 A kind of cermet grinding roller and preparation method thereof Active CN104959194B (en)

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CN107191472B (en) * 2017-05-17 2019-04-19 安徽巨泰机械制造有限公司 A kind of agricultural machinery high-strength wearable idler wheel
CN108620769A (en) * 2018-07-25 2018-10-09 安徽卓煌机械设备有限公司 A kind of cement raw material milling roller surface wear-resistant material
CN108855378A (en) * 2018-07-27 2018-11-23 安徽卓煌机械设备有限公司 A kind of high-bond wearing layer cement raw material grinding roller
CN109234727B (en) * 2018-09-30 2020-05-05 安徽工业大学 Plasma surfacing iron-based Cr added with micron Ti3C2Hypereutectic wear-resistant coating and preparation method thereof
CN115178739A (en) * 2022-06-12 2022-10-14 华能国际电力股份有限公司营口电厂 Preparation method of vertical mill metal-based ceramic composite grinding roller
CN117226075B (en) * 2023-10-08 2024-02-23 湖南省品源机械制造有限公司 Manufacturing process of integrally formed bimetal cast roller

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Effective date of registration: 20180117

Address after: 102206 Beijing city Changping District Small Town Zhu Daxinzhuang North Agricultural Road No. 2 building D building 15 District No. 1

Patentee after: Beijing Andy Technology Co., Ltd.

Address before: 102206 Beijing, Huilongguan, rural road, No. D, block, No. 604,

Patentee before: Bao Zhijian