CN104948687A - Novel belt transmission mechanism applicable to optical machine detection system - Google Patents

Novel belt transmission mechanism applicable to optical machine detection system Download PDF

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Publication number
CN104948687A
CN104948687A CN201510230182.6A CN201510230182A CN104948687A CN 104948687 A CN104948687 A CN 104948687A CN 201510230182 A CN201510230182 A CN 201510230182A CN 104948687 A CN104948687 A CN 104948687A
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CN
China
Prior art keywords
pulley
band
detection system
applicable
common tangent
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Granted
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CN201510230182.6A
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Chinese (zh)
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CN104948687B (en
Inventor
穆玉海
俞宗强
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Dongfang Jingyuan Electron Ltd
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Dongfang Jingyuan Electron Ltd
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Priority to CN201510230182.6A priority Critical patent/CN104948687B/en
Priority to US14/730,136 priority patent/US9746057B2/en
Publication of CN104948687A publication Critical patent/CN104948687A/en
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Publication of CN104948687B publication Critical patent/CN104948687B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H19/00Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion
    • F16H19/001Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for conveying reciprocating or limited rotary motion
    • F16H19/003Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for conveying reciprocating or limited rotary motion comprising a flexible member
    • F16H19/005Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for conveying reciprocating or limited rotary motion comprising a flexible member for conveying oscillating or limited rotary motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/02Gearings for conveying rotary motion by endless flexible members with belts; with V-belts
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

Abstract

The invention discloses a novel belt transmission mechanism applicable to an optical machine detection system. The novel belt transmission mechanism comprises a first pulley, a second pulley, an eccentric disc and a fine tension adjustment device. A first belt and a second belt are connected with the first pulley and the second pulley along two external or internal common tangents of the pulleys respectively to achieve transmission. Two ends of the first belt are connected with the outer peripheries of the first pulley and the second pulley fixedly. Two ends of the second belt are also connected with the outer peripheries of the first pulley and the second pulley fixedly. The lengths of the first belt and the second belt are larger than those of the external or internal common tangents of the first pulley and the second pulley, and are smaller than the sum of the length of the external or internal common tangent between the first pulley and the second pulley and the perimeters of the first pulley and the second pulley. The eccentric disc is used for adjusting the distance between the two pulleys. The fine tension adjustment device is arranged on the pulleys. The belt transmission mechanism has the advantages that the belt transmission mechanism is free from transmission play, abrasion and pollution particles, infinitely long in service life and the like, and is applicable to equipment which needs to be operated in a dust-free environment and has high transmission accuracy requirements, such as the high-accuracy optical machine detection system which needs to be operated in a dust-free environment.

Description

A kind of tape handler being applicable to ray machine detection system of novelty
Technical field
The present invention relates to a kind of tape handler, especially a kind of tape handler being applicable to ray machine detection system.
Background technique
In the design process of ray machine detection system, usually need for optical device provides accurate rotation; Conventional optical device comprises optical polarizer, and optical lens group installs wheel, optically filtering assembly, and optical compensator etc.In order to obtain desirable optically detecting resolution, designing and having low or Zero-drive Chain play, the rotating machinery of high transmission accuracy and endless operating life is very important.For the optical device worked under the laser beam, if driving mechanism produces contamination particle in rotation process, these particles will rest between kinematic pair, as gear pair or cam pair etc.; It will produce size error on rotating device, and it will affect the transmission accuracy of mechanism.If this driving mechanism needs to smear oiling agent on the driving part, oiling agent will produce at surface optical device and pollute, and this will reduce the service behaviour of optical device greatly.Therefore, have both without particle contamination in the urgent need to one, also the unlubricated dose of optical device driving mechanism polluted.Up to the present, typical optical device rotating mechanism still uses gear pair, chain wheel pair, cable drive and actuated by cams etc.All respective shortcoming and defect is there is in these driving mode in the application of ray machine detection system.
In traditional rotating drive mechanism, gear drive is widely used.Based on the mechanical property of its driving principle, gear can produce the meshing error of between cog.Play between gear pair is inevitable, even if use clearance elimination gear.Therefore the backlash between gear affects its transmission accuracy greatly.In addition, due to the existence of the mating surface frictional force of gear pair, it will produce fine particle around working environment, and the meeting that they have rests on gear surface becomes the another error source affecting Bite size precision.In order to the lubricant oil or other oiling agents that reduce gear tooth friction use can become again the another pollution sources affecting surface optical device turbidity test.The friction of gear surface can cause wearing and tearing to the flank of tooth simultaneously, and then affects working life.Consider above-mentioned shortcoming and problem, can say that gear pair transmission is not desirable for ray machine detection system method for driving.Worm gear pair transmission is a special case of gear pair transmission, and it and gear pair transmission above-mentioned have similar shortcoming and problem, therefore also inapplicable.
Toothed belt and belt wheel mechanism, chain and sprocket mechanism is also the conventional method for rotary actuation.Although toothed belt and belt wheel have relative little play, this kind of transmission has friction easily to produce contamination particle equally.These particles are also easily fallen on surface optical device, and this will make optical device service behaviour worse and worse.Most toothed belt material is also not suitable for the working environment of this type of optical device, because this working environment is usually exposed in laser beam, even under ultraviolet and DUV.As for chain and sprocket transmission, due to the size of chain and sprocket wheel and non-critical control, and chain tension also can change along with the increase of running time, and these characteristics make its transmission play very large, and its transmission process also can produce particle contamination.These characteristics make chain and chain-wheel mechanism also cannot adapt to and ray machine detection system, because this system requirements high rotation precision, without particle contamination, and operating life wants long enough.
Actuated by cams is a kind of special mechanism utilizing frictional force to drive, and transform linear motion can be rotary motion by it, it need rely on cam and cam is attached take turns between frictional force realize drive, therefore this driving process be also easy to produce microparticle.Usually need to provide lubrication to cam, this affects the pollution sources of optical device performance by becoming.
Electric cable rotary drives and is applied to different fields.If select the cable material of high strength, this kind of driving has low or zero particle contamination, relatively low or zero drive play.But because the cable of this special material is expensive, because which limit its application.
Summary of the invention
The technical problem to be solved in the present invention is the shortcoming and defect overcoming existing various drive pair mechanism, provides a kind of Zero-drive Chain play, without the tape handler being applicable to ray machine detection system of a kind of novelty of particle contamination and endless operating life.
For solving the problems of the technologies described above, the present invention adopts the basic conception of technological scheme to be:
A kind of tape handler being applicable to ray machine detection system of novelty, it is characterized in that, comprise pulley one and pulley two, to be connected with pulley along two outside common tangents of pulley one and pulley two respectively with band two with one and to carry out transmission, two end part with one are fixedly connected with pulley two outer circumferential face with pulley one respectively, two end part with two are also fixedly connected with pulley two outer circumferential face with pulley one respectively, described band one and band two length are all greater than the length of outside common tangent between pulley one and pulley two, and be less than the length of outside common tangent between pulley one and pulley two and the girth sum of pulley one and pulley two, or band one and be with two to be connected along two internal common tangents of pulley one and pulley two with pulley respectively to carry out transmission, two end part with one are fixedly connected with pulley two outer circumferential face with pulley one respectively, two end part with two are also fixedly connected with pulley two outer circumferential face with pulley one respectively, described band one and band two length are all greater than the length of internal common tangent between pulley one and pulley two, and are less than the length of internal common tangent between pulley one and pulley two and the girth sum of pulley one and pulley two.
Described band one is connected with pulley one and pulley two respectively by connection set with the end of band two, and guarantees the outer circumferential face laminating of the pulley with being in contact with it; Preferably described connection set is that described pulley one or pulley two outer circumferential face are provided with mounting groove, and described band one or band two ends are separately positioned on described mounting groove internal fixtion and connect.
Described connection set also comprises one and is arranged on fixing device in described mounting groove, the end of described band one and band two is connected with described fixing device or is connected with described mounting groove inwall or to be arranged in the crack of described fixing device and mounting groove and by the extruding interference fit between fixing device and mounting groove, described fixing device height is less than or equal to the described mounting groove degree of depth and arranges.
Described fixing device for band one be with two two end part and be connected, preferably bonding or clamping or the fixing end block that is wholely set.
Described fixing end block matches with described mounting groove inwall, and described fixing end block upper surface matches with pulley one and pulley two outer circumferential face radian, described fixing end block is fixedly connected with by a screw with between described mounting groove, and described screw is lower than the described mounting groove degree of depth.
When described band one and band two, the projection on pulley one and pulley two external common tangent plane overlaps, described band one and band two are along the outside common tangent winding of pulley one and pulley two, and the tie point of described band one and band two and pulley is all in pulley one and pulley two and four arcs that between pulley one and pulley two, two outside common tangent point of contacts are divided on two sections of arc surfaces in the outer part; Can also be an endless belt being set on pulley one and pulley two, described band and pulley one and pulley two be respectively arranged with fixed connection point, and described band one and band two are the part of described band between these two fixed connection points.
When described band one is parallel with the projection on pulley two external common tangent plane at pulley one with band two, and described band one and band two are when arranging along the outside common tangent of pulley one and pulley two, the fixed position at the two end part of described band one and band two must ensure that at least pulley be with one and be with two all not overlap with self in certain rotating range.
One end of described band one is fixedly connected with outside common tangent point of contact on the upside of pulley two, and the other end coils setting with this point of contact in the lump for starting point extends to pulley along upside outside common tangent; One end of described band two is fixedly connected with outside common tangent point of contact on the downside of pulley one, and the other end extends to pulley two for starting point along downside outside common tangent with this point of contact and coils setting.
When described band one is parallel with the projection on pulley two external common tangent plane at pulley one with band two, and described band one and band two are when arranging along the internal common tangent of pulley one and pulley two, the fixed position at the two end part of band one and band two must ensure that at least pulley be with one and be with two all not overlap with self in certain rotating range.
One end of described band one is fixedly connected with internal common tangent point of contact on the upside of pulley two, and the other end coils setting with this point of contact in the lump for starting point extends to pulley along upside internal common tangent; One end of described band two is fixedly connected with internal common tangent point of contact on the upside of pulley one, and the other end extends to pulley two for starting point along upside internal common tangent with this point of contact and coils setting.
Also comprise a live axle be connected with described pulley one or pulley two, described live axle is arranged in a pedestal, is provided with the tension adjusting device of an adjustable live axle relative position between live axle and pedestal.
Described tension adjusting device is an eccentric disc, and described live axle is arranged in eccentric disc endoporus, and described eccentric disc is connected by a bearing with between pedestal.
Described pulley one and/or pulley two are positioned on circumferential surfacies that band one and band two cover and are also provided with at least one tension force vernier device, and its mounting point need ensure described tension force vernier device in the slewing area of two pulleys at least with band one be with one of two and contact.
Described tension force vernier device is an elastic thrust mechanism, and it comprises the ejection block in the fluting that is arranged on pulley surface and fluting, the limit stoper being arranged on ejection block and the elastic device between bottom land and being connected with fluting inwall.
Described ejection block is provided with step hole, and described elastic device is a spring, and described limit stoper is be connected with bottom land radial direction and pass the shoulder screw of described step hole.
Described pulley one and pulley two outer surface are also provided with the spacing fin that circumference extends, described spacing fin proximity band one and band two are arranged, and the spacing of fin is with band one and be with the width of two to adapt, and prevent band one and are with two to come off from pulley.
Described eccentric disc is provided with the calibration positioning hole of circumferential uniform setting, position corresponding with described calibration positioning hole on the pedestal below described eccentric disc is provided with positioning hole.
Described eccentric disc is also fixedly connected with a motor, and described motor output shaft is coaxially connected with described live axle.
Described band one and band two adopt Elgiloy, and its composition at least comprises Co, Cr, Ni, Mo and Mn.
Adopt the tape handler being applicable to ray machine detection system of a kind of novelty of the present invention of technique scheme, any angle within the scope of 0 °-360 ° can be provided to rotate.Due to its special driving mode (namely by the pulling force of band with pulley), the band of this mechanism and pulley room is made to there is not any relative movement, any frictional force is there is not between band and belt wheel, therefore, can not produce any contamination particle in its driving process, thus used optical device does not have any pollution and carrys out self-driven process in whole application process.Because all wearing and tearing can not be produced at band and belt wheel, therefore unlimited working life can be had.Tape handler provided by the invention is ideal for optical-mechanical detection system, especially only needs the rotating drive being less than a whole circle.
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the plan view of first embodiment of the invention first mode of execution
Fig. 2 is the plan view of first embodiment of the invention first mode of execution
Fig. 3 is the schematic diagram of first embodiment of the invention second mode of execution
Fig. 4 is the schematic diagram of first embodiment of the invention the 3rd mode of execution
Fig. 5 is the plan view of second embodiment of the invention first mode of execution
Fig. 6 is AA direction and the BB direction view of second embodiment of the invention first mode of execution
Fig. 7 is AA direction and the BB direction view of second embodiment of the invention second mode of execution
Fig. 8 is AA direction and the BB direction view of second embodiment of the invention the 3rd mode of execution
Fig. 9 is the plan view of third embodiment of the invention first mode of execution
Figure 10 is AA direction and the BB direction view of third embodiment of the invention first mode of execution
Figure 11 is AA direction and the BB direction view of third embodiment of the invention second mode of execution
Figure 12 is AA direction and the BB direction view of third embodiment of the invention the 3rd mode of execution
Figure 13 is the assembled view of the preferred embodiment of the present invention
Figure 14 is the plan view of the preferred embodiment of the present invention
Figure 15 be described in the preferred embodiment of the present invention with schematic diagram
Figure 16 is the scheme of installation of band and pulley in the preferred embodiment of the present invention
Figure 17 is the another kind of mounting type schematic diagram of band and pulley in the preferred embodiment of the present invention
Figure 18 is the another kind of mounting type schematic diagram of band and pulley in the preferred embodiment of the present invention
Figure 19 is the plan view of eccentric disc in the preferred embodiment of the present invention
Figure 20 is the explosive view of tension force micro-adjusting mechanism in the preferred embodiment of the present invention
Figure 21 is the sectional view of the preferred embodiment of the present invention
Figure 22 is a kind of situation schematic diagram that cannot realize the object of the invention
Pulley one a, pulley two b, band 1, band 22, fixing end block 21, mounting groove 22, screw 23, eccentric disc 3, motor 4, live axle 5, pedestal 6, bearing 7, tension force vernier device 8, fluting 80, spring 81, ejection block 82, shoulder screw 83, spacing fin 9.
Embodiment
The present invention the invention discloses a kind of tape handler being applicable to ray machine detection system of novelty, it is characterized in that, comprise and be arranged on two pulley one a in same plane and pulley two b, described pulley one a diameter is less than or equal to pulley two b, also comprise two outside common tangents (or two internal common tangents) band one 1 of winding on pulley one a and b and the band 22 respectively along pulley one a and pulley two b, described band one is fixedly connected with pulley two b with pulley one a respectively with the respective two end part of band two, namely the two end part of 1 are with to be fixedly connected with pulley two b outer circumferential face with pulley one a respectively, two end part with 22 are also fixedly connected with pulley two b outer circumferential face with pulley one a respectively.Described band 1 and band 22 length are all greater than the length of the outside common tangent (or internal common tangent) of pulley one a and pulley two b.Described band 1 and the respective two end part of band 22 respectively with on the outer circumferential face being fixedly connected on pulley one a and pulley two b of pulley one a and pulley two b mutual noninterference, be namely with 1 and band 22 mutually do not overlap on pulley one a or pulley two b.This kind of coiled fashion makes the two ends of band be fixedly connected with between pulley, relies on pulling force to carry out drive pulley and rotates, and compared with traditional belt transmission, band and pulley, without relative sliding, therefore can be accomplished without revolution play.Do not produce friction simultaneously, therefore can stop the generation of contamination particle.In order to ensure transmission accuracy, also to guarantee that band does not overlap with self on pulley, namely be with on pulley coiling can not more than one week.Otherwise because the thickness with self will cause the change of diameter of pulley, and then cause driving error.
When concrete layout, band and pulley have two kinds of coiled fashion, and a kind of setting being band 1 and band 22 and being in same plane, when namely when described band one and band two, the projection on pulley one a and pulley two b external common tangent plane overlaps; Another kind is the setting that band 1 and band 22 are in Different Plane, namely when described band one is parallel with the projection of band two on the outer tangent plane of pulley one a and pulley two b.Two kinds of coiled fashion all need to guarantee band and self do not overlap, and therefore need to limit respectively two kinds of embodiments.
In addition, owing to there is the relation being greater than, being equal to or less than between pulley one a and the diameter of pulley two b, conveniently follow-up description, to this specification hereinafter all the elements, all limit pulley one a diameter and be less than or equal to pulley two b.
First embodiment:
As depicted in figs. 1 and 2, the schematic diagram in same plane is in for band one of the present invention and band two, namely when when described band one and band two, the projection on pulley one a and pulley two b external common tangent plane overlaps, as seen from the figure, described band one and band two must limit described band 1 and the tie point of band 22 on pulley one a and pulley two b and all be positioned on two arc surfaces in the outer part that pulley one a and b and its two outside common tangents form, on two arc surfaces in the outer part that namely position of mounting groove is arranged on pulley one and between pulley two and pulley one and two, two outside common tangents are formed.The object of such setting is because if tie point is positioned on arc surface in the inner part, will inevitably overlap and interfere between two bands, therefore can only be arranged on outer arc face.Now the rotating range of pulley depends on a band shorter in band 1 and band 22.
Further, as shown in Figure 3, for be with 1 and band 22 be in same plane, band one is equal with band two length, and band one and the situation of being with two two end part tie points to contact.In this case the slewing area of pulley one a and pulley two b is maximum.
Further, Fig. 4 is the mode of execution of Fig. 3 illustrated embodiment when pulley one a and pulley two b equal diameters.In pulley one a and b equal diameters (i.e. velocity ratio 1:1), band 1 is equal with band 22 length and band 1 reaches maximum angle of swing 180 ° with when being with 22 two end part tie points to contact.
Further, the situation of Fig. 3 and Fig. 4 can also be an endless belt being set on pulley one and pulley two, described band and pulley one and pulley two are respectively arranged with fixed connection point, and described band 1 and band 22 are the part of described band between these two fixed connection points.
Therefore, when the first example belt one and band two are in same plane, the accessible maximum rotation scope of pulley is 180 °.Visible its be less than 360 ° therefore in this set band one and band two can not overlap with self and can not interfere.
Second embodiment:
If Fig. 5 with Fig. 6 is that band one as described in the present invention works as (is with one 1 to be in setting in Different Plane with band 2 2) with band two when pulley one a is parallel with the projection on pulley two b external common tangent plane, and with the schematic diagram that one 1 and band 22 are arranged along pulley one a and pulley two b outside common tangent, as seen from the figure when band 1 and band 22 are in Different Plane, be with one 1 can not interfere each other or overlap with band 22, therefore must limit band on pulley one a and pulley two b, to coil maximum magnitude be no more than one week, namely be with 1 and the length of band 22 all need to be less than pulley one a and pulley two b outside common tangent length and pulley one a and pulley two b girth sum, otherwise band will overlap with self, and then change diameter of pulley, affect transmission accuracy.
Further, the fixed position that limit the two end part of band 1 and band 22 must ensure that at least pulley is with one all not overlap with self with band two in certain rotating range.If do not carry out such restriction, then likely to occur in Figure 22 thus situation, the position relationship that band one in figure and the tie point of band two are arranged, outside common tangent point of contact on the upside of pulley one a is positioned at a tie point be positioned on pulley one a, now be with one 1 on pulley one a, coiled one week, outside common tangent point of contact place on the downside of pulley two b is positioned at two tie points on pulley two b, and only have this point to contact with pulley two b, therefore pulley a and b now can only be rotated clockwise, and owing to being with one 1 to coil one week at pulley one a, now will inevitably cause band 1 and overlapping itself.Pulley is caused just to be with a situation that will overlap with self once rotate.Therefore at least pulley is with one all not overlap with self with band two in certain rotating range to need the fixed position at the two end part limiting band 1 and band 22 to ensure.
Further, as shown in Figure 7, in this kind of coiled fashion when, be with 1 and band 22 length equal pulley one a and pulley two b outside common tangent and pulley one a girth sum, one end with one and pulley two b (or pulley one a) is fixedly connected with at outside common tangent point of contact, upside, the other end with this point of contact for starting point along upside outside common tangent extend to pulley one a (or pulley two b) and coiling arrange; One end of described band two and pulley one a (or pulley two b) is fixedly connected with at outside common tangent point of contact, downside, the other end with this point of contact for starting point along downside outside common tangent extend to pulley two b (or pulley one a) and on coil setting.Pulley one a and pulley two b has maximum rotation scope.
Further, as shown in Figure 8, in above-mentioned this coiled fashion, as pulley one a and pulley two b equal diameters (i.e. velocity ratio 1:1), now pulley one a and pulley two b has maximum rotation scope 360 °.
3rd embodiment:
If Fig. 9 with Figure 10 is that band one as described in the present invention works as (is with one 1 to be in setting in Different Plane with band 2 2) with band two when pulley one a is parallel with the projection on pulley two b external common tangent plane, and with the schematic diagram that one 1 and band 22 are arranged along pulley one a and pulley two b internal common tangent, as seen from the figure when band 1 and band 22 are in Different Plane, be with one 1 can not interfere each other with band 22, therefore must limit band on pulley one a and pulley two b, to coil maximum magnitude be no more than one week, namely be with 1 and the length of band 22 all need to be less than pulley one a and pulley two b internal common tangent and pulley one a and pulley two b girth sum.
Further, identical with the reason of the second embodiment, the fixed position that limit the two end part of band 1 and band 22 must ensure that at least pulley is with one all not overlap with self with band two in certain rotating range.
Further, as shown in figure 11, in this kind of coiled fashion when, be with 1 and band 22 length equal pulley one a and pulley two b internal common tangent and pulley one a girth sum, one end with one is fixedly connected with outside common tangent point of contact on the upside of pulley two b, and the other end extends to pulley one a for starting point along upside outside common tangent with this point of contact and coils setting; One end of described band two is fixedly connected with outside common tangent point of contact on the upside of pulley one a, the other end with this point of contact for starting point along downside outside common tangent extend to pulley two b and on coil setting.Pulley one a and pulley two b has maximum rotation scope.
Further, as shown in figure 12, in above-mentioned this coiled fashion, as pulley one a and pulley two b equal diameters (i.e. velocity ratio 1:1), now pulley one a and pulley two b has maximum rotation scope 360 °.
As can be seen here, when band 1 is parallel with the projection of band 22 on the outer tangent plane of pulley one a and pulley two b (band 1 and band 22 are in Different Plane and arrange), be with one 1 can not interfere each other with band 22, therefore must limit band on pulley one a and pulley two b, to coil maximum magnitude be no more than one week, namely be with one 1 and be with the length of 22 all to need to be less than pulley one a and pulley two b outside common tangent and pulley one a and pulley two b girth sum.When pulley one a and pulley two b equal diameters (i.e. velocity ratio 1:1) in this kind of coiled fashion, be with 1 and band 22 length equal pulley one a and pulley two b outside common tangent (or internal common tangent) length and pulley one a girth sum, and with 1 and the two end part link position of band 22 according to following setting: namely described band 1 and the band 22 ends tie point on pulley one a and pulley two b meet when band 1 end pulley one a (or pulley two b) on tie point be in this pulley outside common tangent cusp position and band 1 only has this end to contact with this pulley time, described band 22 pulley two b (or pulley one a) on also only have end attachment to contact with this pulley and described tie point is in this pulley outside common tangent cusp position time.Or described band 1 and the band 22 ends tie point on pulley one ab meet when band 1 end pulley one a (or pulley two b) on tie point be in this pulley internal common tangent cusp position and band 1 only has this end to contact with this pulley time, described band 22 pulley two b (or pulley one a) on also only have end attachment to contact with this pulley and described tie point is in this pulley internal common tangent cusp position time.There is maximum rotating range 360 °.Namely rotating range is not more than one week, and therefore in this set, band can not overlap with self and can not interfere.
When being in Different Plane owing to being with 1 with band 22, maximum rotating range 360 ° can be realized, therefore the present invention take this setup as the preferred embodiment of the invention, further, due to band 1 and band 22 are arranged more easy according to pulley one a and pulley two b outside common tangent, therefore be the preferred embodiments of the present invention with this setup, below preferred embodiment (Figure 13) be further described.
If Figure 13 is the three-dimensional assembled view of the present embodiment when having maximum rotating range (360 °).Wherein pulley one a of visible two same sizes and pulley two b, wherein drives the concrete needs of optical instrument, pulley two b is set to ring-type according to pulley two b.Pulley one a is driven by motor 4 and provides driving moment to tape handler.Therefore pulley one a is driving wheel, and pulley two b is driven wheel.The velocity ratio of this driving mechanism is 1:1.Optical component is installed on pulley two b, and together rotates with pulley two b.When motor drive pulley one a is rotated counterclockwise, pulling force passes to pulley two b by band 1 above, and therefore pulley two b drives the optical device be arranged on above it to turn an angle, and this angle can have 0 °-360 °.Band 22 is below entourage, and it can not provide driving force.When in the process of turning clockwise, band 22 below will transmit pulling force for pulley 2, and band 1 above becomes entourage again.Because rotary motion is produced by logical pulling force, do not rub between the belt and the pulley, in this rotary course, do not produce wear particle, band and pulley all can not produce wearing and tearing.Owing to producing wearing and tearing, use this tape handler, can not produce at optical-mechanical system and pollute, the surface of optical device can keep clean, and therefore the performance of optical device can be guaranteed for a long time.
For the material making pulley one a and pulley two b, owing to considering that tape handler of the present invention can not produce wearing and tearing, the material therefore making pulley can adopt aluminium (other possible materials).Because aluminium low price is convenient to again processing.
As Figure 15 be in the present invention with structural representation.The material of band should be the free of contamination material of a kind of high strength.Need to guarantee that enough intensity is not easy to be extended stretching (demand of highi degree of accuracy underneath drive error) again there is elasticity simultaneously, be easy to bending deflection (demand of coiling on pulley) specifically.Therefore consider that use is called the alloy of " ELGILOY ".I.e. Elgiloy (ELGILOY).This alloy resulted from for the 1940's, produced in wrist-watch industry at that time to the needs of mainspring of watch.ELGILOY is a kind of, cobalt Co, chromium Cr, the alloy of nickel etc.Wherein at least comprise Co, Cr, Ni, Mo, Mn.Preferably its component ratio is: Co40%, Cr20%, Ni 15%, Mo7%, Mn2% etc.Through heat treatment process, the strip made by this material has very high intensity.And this kind of material can not produce any pollutant.There is again very high fatigue strength simultaneously, therefore use this material can obtain the operating life of endless.Except this ELGILOY material, stainless steel material is also the material being well applied to this tape handler, therefore with material also can adopt stainless steel.The bending radius of band, the thickness of band and width selected, all should determine according to the result of the concrete Stress calculation of this tape handler.
Described band 1 and band 22 can be connected directly between the outer surface of pulley with pulley one a and pulley two b, and specifically can adopt the modes such as bonding welding, in order to ensure the level and smooth of pulley surface, therefore the thickness of tie point is little as far as possible, close to the thickness of band.Apparently higher than pulley surface, can be unfavorable for that driving mechanism runs according to devices such as briquetting screws.
Therefore consider the height reducing tie point, can also also arrange mounting groove 22 at described pulley one a and pulley two b outer circumferential face, described band 1 is arranged on described mounting groove 22 internal fixtion with band 22 ends and is connected.Arranging tie point is like this positioned under pulley surface, farthest reduces tie point height to the impact of tape handler.
In mounting groove 22, also comprise one be arranged on fixing device in described mounting groove, the end of described band 1 and band 21 is connected with described fixing device or is connected with described mounting groove 22 inwall or to be arranged in the crack of described fixing device and mounting groove and by the extruding interference fit between fixing device and mounting groove 22, described fixing device height is less than or equal to described mounting groove 22 degree of depth and arranges.
Conveniently dismantle, preferably adopt described fixing device be with band one be with two two end part and be connected the fixing end block 21 of (bonding or clamping or be wholely set).
Further, as shown in figure 15, the two end part of band are connected with pulley by fixing end block 21, and concrete Placement is for be connected band with fixing end block 21, be arranged in a mounting groove 22 of pulley surface by fixing end block 21 again, described mounting groove 22 degree of depth needs the height being greater than fixing end block 21.Fixing end block 21 and band 1 and being with between 22 to adopt the mode of clamping to fix, and utilizes the structures such as buckle draw-in groove band and fixing end block 21 to be fixed.Fixing end block 21 can be adopted with mounting groove and be screwed.Also can adopt buckle, the mode such as draw-in groove or interference fit is fixedly connected with.
As shown in figure 16, the screw mounting type that the present embodiment adopts, particularly fixes end block 21 and is arranged on a sidewall of mounting groove 22, is fixed by screw 23.Mounting groove 22 length of this kind of scheme is greater than fixing end block 21, and is greater than the length of screw 23, and this is the operating space in order to reserve during mounting screw.
As shown in figure 17, it is the another kind of mounting type schematic diagram of band and pulley, described fixing end block 21 matches with described mounting groove 22 inwall, and described fixing end block 21 upper surface matches with pulley one a and pulley two b outer circumferential face radian, described fixing end block 21 is fixedly connected with by a screw 23 with between described mounting groove, and described screw 23 is lower than the described mounting groove degree of depth.
As the another kind of mounting type schematic diagram that Figure 18 is band and pulley, wherein mounting groove is from pulley flanks opening, and is communicated with peripheral pulley surface by a gap, after described fixing end block 21 inserts mounting groove 22 from pulley flanks, band is passed by gap, and this mode does not need to use screw 23.
The tape handler being applicable to ray machine detection system of a kind of novelty of the present invention, also comprise a live axle 5 be connected with described pulley one a or pulley two b, described live axle 5 is arranged in a pedestal 6, is provided with the tension adjusting device of adjustable live axle 6 relative position between live axle 5 and pedestal 6.The object of such setting is as whole mechanism provides best tensile strength, and then guarantee precision and the reliability of transmission.Again owing to being needed to be connected with optical component by movable pulley two b, in order to ensure cleanliness and the reliability of optical instrument, therefore tension adjusting device is not suitable for being contained in side pulley two b being mounted in driving wheel pulley one a.
Concrete, as shown in Figure 14 and Figure 19, tension adjusting device is an eccentric disc 3 (drive motor and face mounted thereto); Described live axle 5 has in the endoporus of eccentric disc 3 and passes.A bearing 7 is installed between eccentric disc 3 and pedestal 6 in order to realize the Smooth Rotation of eccentric disc on pedestal 6.Convenient adjustment eccentric disc 3 is to the angle (deflection angle of eccentric disc) of a certain needs.At the assembling initial stage of eccentric disc 3, as shown in Figure 4 the aligning baseline above it is placed to substantially horizontal, namely the direction of minor radius is towards pulley two b.In this direction, the wheelbase between pulley one a and pulley two b is the shortest.When eccentric wheel is rotated an angle, live axle 5 can be corresponding mobile, and therefore the wheelbase between pulley one a and pulley two b changes.When adjusting to suitable angle, eccentric disc 3 being fixed, getting final product the suitable tension force of retaining belt.
Concrete, for eccentric disc 3 fixing on a certain deflection angle, various ways can be adopted as fixing in rubbed, and magnetic force is fixed or pin-and-hole is fixed.What adopt in the present embodiment is that pin-and-hole is fixed, and on one of both eccentric disc and pedestal, namely arranges the calibration positioning hole of circumference distribution, arrange through hole, be then fixed by pin or screw in other one with on calibration positioning hole corresponding position.
Concrete, described eccentric disc 3 is provided with the calibration positioning hole of circumferential uniform setting, position corresponding with described calibration positioning hole on the pedestal 6 below described inclined 3 is provided with positioning hole.The quantity of calibration positioning hole determines the minimum angles that eccentric disc is adjustable, and the larger adjustable minimum angles of quantity is less, adjusts meticulousr.But to consider that hole count too much can affect the intensity of structure simultaneously, therefore need to combine actual operating mode and specifically determine.We are provided with 24 calibration positioning holes in the present embodiment, and namely minimum angle adjustable is 360 °/24=15 °, and eccentric disc can do the change of 15 ° to 360 °.In using according to reality, the factor such as length of band specifically sets the throw of eccentric of eccentric disc 3, and in the present invention, the throw of eccentric of eccentric disc 3 is set to 2mm, and namely the endoporus center of eccentric disc and distance of center circle are from being 2mm.The wheelbase of two pulley one a and pulley two b can do the adjustment of 0mm to 4mm.Minimum adjustment distance is about 0.074mm.Our position corresponding with calibration positioning hole on pedestal 6 is uniform arranges 4 positioning holes.When the tension adjustment be with is to time optimum, eccentric disc 3 and pedestal 6 are fixed with 4 bolts by we, thus realize the fixing of eccentric disc 3.
The tape handler being applicable to ray machine detection system of a kind of novelty of the present invention, as shown in Figure 14 and Figure 15, also comprises at least one tension force vernier device.Consider that mechanism is in Long-Time Service process, band may loosen, and once band occurs to loosen, will cause the generation of transmission play, and the precision of driving mechanism is lost, and band also may be made to overlap in transmission.Whole mechanism is made to lose original design effect.Therefore the object arranging tension force vernier device is to loosen caused tension variation by real-Time Compensation band.When being with generation to loosen, real-time adjusts the tension force of band, makes band can remain the tension force tightened in certain scope, guarantees zero revolution play and original velocity ratio.
Concrete, in order to achieve the above object, mounting point for tension force vernier device limits as follows: be arranged on the circumferential surfacies that band on pulley one a and/or pulley two b 1 and band 22 can cover by tension force vernier device, and mounting point need ensure described tension adjusting device remain in the whole slewing area of pulley at least with band 1 be with one of 22 and contact.
Concrete, as shown in Figure 20 and Figure 21.Described tension adjusting device 8 is an elastic thrust mechanism, and it is arranged in a radial fluting 80 of pulley surface, and it comprises ejection block 82, the limit stoper being arranged on ejection block and the elastic device between bottom land and being connected with fluting inwall.
Concrete, described ejection block is provided with step hole, and described elastic device can select various ways, such as rubber pad, spring etc.The present embodiment preferred elastomeric device is a spring 81.Described limit stoper can select various ways, can, for being arranged on the spacing preiection in slotted wall, also can be the shoulder screw 83 through ejection block 82.Consider that shoulder screw 83 is easy to dismounting, be conducive to keeping in repair vernier device and adjusting, also can play leading role to ejection block 82 simultaneously.Therefore the preferred limit stoper of the present embodiment is a shoulder screw 83.Described shoulder screw 83 is arranged with fluting 80 bottom surface radial connection through the step hole of ejection block 82.
In actual motion, ejection block 82 promotes moving radially along pulley by the spring 81 compressed.The direction of this movement has shoulder screw 83 to ensure.Due to be with 1 and band 22 be all positioned at above ejection block 82, therefore ejection block 82 can more meticulous by the tension adjustment of band.By selecting the spring 81 of varying strength, the thrust that spring 81 can provide will by preferably; By using this tension force micro-adjusting mechanism, we finally can obtain the maintenance in certain limit of 2 suboptimization of belt tension and tension force.
Further, as shown in Figure 13 and Figure 20, described pulley one a and pulley two b outer surface are also provided with the circumferential spacing fin 9 extended, described spacing fin 9 proximity band 1 and band 22 are arranged, and its object is to prevent band 1 from coming off from pulley with band 22.
Further, described eccentric disc is also fixedly connected with a motor 4, described motor 4 output shaft is coaxially connected with described live axle 5.Motor 4 is fixedly connected with by screw with eccentric disc 3, as the hole around Fig. 4 eccentric disc endoporus is used for being fixedly connected with motor 4.The design sketch that in Fig. 1, visible motor 4 is connected with eccentric wheel.
Comprehensive the present embodiment described above, for ray machine detection system provides the simple and cheap V belt translation method for driving of a kind of structure.It also can be used to need high kinematic accuracy, pollution-free, and other instrument and equipments infinitely long-life.
Embodiment in above-described embodiment can combine further or replace; and embodiment is described the preferred embodiments of the present invention; not the spirit and scope of the present invention are limited; under the prerequisite not departing from design philosophy of the present invention; the various changes and modifications that in related domain, professional and technical personnel makes technological scheme of the present invention, all belong to protection scope of the present invention.

Claims (19)

1. the novel tape handler being applicable to ray machine detection system, it is characterized in that, comprise pulley one and pulley two, to be connected with pulley along two outside common tangents of pulley one and pulley two respectively with band two with one and to carry out transmission, two end part with one are fixedly connected with pulley two outer circumferential face with pulley one respectively, two end part with two are also fixedly connected with pulley two outer circumferential face with pulley one respectively, described band one and band two length are all greater than the length of outside common tangent between pulley one and pulley two, and be less than the length of outside common tangent between pulley one and pulley two and the girth sum of pulley one and pulley two, or band one and be with two to be connected along two internal common tangents of pulley one and pulley two with pulley respectively to carry out transmission, two end part with one are fixedly connected with pulley two outer circumferential face with pulley one respectively, two end part with two are also fixedly connected with pulley two outer circumferential face with pulley one respectively, described band one and band two length are all greater than the length of internal common tangent between pulley one and pulley two, and are less than the length of internal common tangent between pulley one and pulley two and the girth sum of pulley one and pulley two.
2. the tape handler being applicable to ray machine detection system of a kind of novelty according to claim 1, it is characterized in that, described band one is connected with pulley one and pulley two respectively by connection set with the end of band two, and guarantees the outer circumferential face laminating of the pulley with being in contact with it; Preferably described connection set is that described pulley one or pulley two outer circumferential face are provided with mounting groove, and described band one or band two ends are separately positioned on described mounting groove internal fixtion and connect.
3. the tape handler being applicable to ray machine detection system of a kind of novelty according to claim 2, it is characterized in that, described connection set also comprises one and is arranged on fixing device in described mounting groove, the end of described band one and band two is connected with described fixing device or is connected with described mounting groove inwall or to be arranged in the crack of described fixing device and mounting groove and by the extruding interference fit between fixing device and mounting groove, described fixing device height is less than or equal to the described mounting groove degree of depth and arranges.
4. the tape handler being applicable to ray machine detection system of a kind of novelty according to claim 3, is characterized in that, described fixing device for band one be with two two end part and be connected, preferably bonding or clamping or the fixing end block that is wholely set.
5. the tape handler being applicable to ray machine detection system of a kind of novelty according to claim 4, it is characterized in that, described fixing end block matches with described mounting groove inwall, and described fixing end block upper surface matches with pulley one and pulley two outer circumferential face radian, described fixing end block is fixedly connected with by a screw with between described mounting groove, and described screw is lower than the described mounting groove degree of depth.
6. according to the tape handler being applicable to ray machine detection system of any one novelty of claim 1-5, it is characterized in that, when when described band one and band two, the projection on pulley one and pulley two external common tangent plane overlaps, described band one and band two are along the outside common tangent winding of pulley one and pulley two, and the tie point of described band one and band two and pulley is all in pulley one and pulley two and four arcs that between pulley one and pulley two, two outside common tangent point of contacts are divided on two sections of arc surfaces in the outer part; Can also be an endless belt being set on pulley one and pulley two, described band and pulley one and pulley two be respectively arranged with fixed connection point, and described band one and band two are the part of described band between these two fixed connection points.
7. according to the tape handler being applicable to ray machine detection system of any one novelty of claim 1-5, it is characterized in that, when described band one is parallel with the projection on pulley two external common tangent plane at pulley one with band two, and described band one and band two are when arranging along the outside common tangent of pulley one and pulley two, the fixed position at the two end part of described band one and band two must ensure that at least pulley be with one and be with two all not overlap with self in certain rotating range.
8. the tape handler being applicable to ray machine detection system of a kind of novelty according to claim 7, it is characterized in that, one end of described band one is fixedly connected with outside common tangent point of contact on the upside of pulley two, and the other end coils setting with this point of contact in the lump for starting point extends to pulley along upside outside common tangent; One end of described band two is fixedly connected with outside common tangent point of contact on the downside of pulley one, and the other end extends to pulley two for starting point along downside outside common tangent with this point of contact and coils setting.
9. according to the tape handler being applicable to ray machine detection system of any one novelty of claim 1-5, it is characterized in that, when described band one is parallel with the projection on pulley two external common tangent plane at pulley one with band two, and described band one and band two are when arranging along the internal common tangent of pulley one and pulley two, the fixed position at the two end part of band one and band two must ensure that at least pulley be with one and be with two all not overlap with self in certain rotating range.
10. the tape handler being applicable to ray machine detection system of a kind of novelty according to claim 9, it is characterized in that, one end of described band one is fixedly connected with internal common tangent point of contact on the upside of pulley two, and the other end coils setting with this point of contact in the lump for starting point extends to pulley along upside internal common tangent; One end of described band two is fixedly connected with internal common tangent point of contact on the upside of pulley one, and the other end extends to pulley two for starting point along upside internal common tangent with this point of contact and coils setting.
The tape handler being applicable to ray machine detection system of 11. a kind of novelties according to claim 1, it is characterized in that, also comprise a live axle be connected with described pulley one or pulley two, described live axle is arranged in a pedestal, is provided with the tension adjusting device of an adjustable live axle relative position between live axle and pedestal.
12. according to a kind of described in claim 11 tape handler being applicable to ray machine detection system of novelty, it is characterized in that, described tension adjusting device is an eccentric disc, and described live axle is arranged in eccentric disc endoporus, and described eccentric disc is connected by a bearing with between pedestal.
The tape handler being applicable to ray machine detection system of 13. a kind of novelties according to claim 1, it is characterized in that, described pulley one and/or pulley two are positioned on circumferential surfacies that band one and band two cover and are also provided with at least one tension force vernier device, and its mounting point need ensure described tension force vernier device in the slewing area of two pulleys at least with band one be with one of two and contact.
14. according to a kind of described in claim 13 tape handler being applicable to ray machine detection system of novelty, it is characterized in that, described tension force vernier device is an elastic thrust mechanism, it comprises the ejection block in the fluting that is arranged on pulley surface and fluting, the limit stoper being arranged on ejection block and the elastic device between bottom land and being connected with fluting inwall.
15. according to a kind of described in claim 14 tape handler being applicable to ray machine detection system of novelty, it is characterized in that, described ejection block is provided with step hole, and described elastic device is a spring, and described limit stoper is be connected with bottom land radial direction and pass the shoulder screw of described step hole.
The tape handler being applicable to ray machine detection system of 16. a kind of novelties according to claim 1, it is characterized in that, described pulley one and pulley two outer surface are also provided with the circumferential spacing fin extended, described spacing fin proximity band one and band two are arranged, the spacing of fin is with band one and be with the width of two to adapt, and prevents band one and band two from coming off from pulley.
17. according to a kind of described in claim 12 tape handler being applicable to ray machine detection system of novelty, it is characterized in that, described eccentric disc is provided with the calibration positioning hole of circumferential uniform setting, position corresponding with described calibration positioning hole on the pedestal below described eccentric disc is provided with positioning hole.
The tape handler being applicable to ray machine detection system of 18. a kind of novelties according to claim 12, is characterized in that, described eccentric disc is also fixedly connected with a motor, and described motor output shaft is coaxially connected with described live axle.
The tape handler being applicable to ray machine detection system of 19. a kind of novelties according to claim 1, is characterized in that, described band one and band two adopt Elgiloys, and its composition at least comprises Co, Cr, Ni, Mo and Mn.
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CN112944407A (en) * 2021-04-19 2021-06-11 嵊州明智科技服务有限公司 Flexible control system of gas stove
CN112944406A (en) * 2021-04-19 2021-06-11 嵊州明智科技服务有限公司 Control method of flexible control system of gas stove

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Denomination of invention: A belt transmission mechanism suitable for optical mechanical detection system

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