A kind of automatic cut system and method for the coal-winning machine based on infrared thermal imaging
Technical field
The present invention relates to a kind of automatic cut system and method for coal-winning machine, specifically a kind of coal mining based on infrared thermal imaging
Machine automatic cut system and method, belongs to coal-winning machine cut control technology field it is adaptable to have the coal mining of memory cut function
Machine.
Background technology
The identification of coal rock for coal cutter interface is the key that coal-winning machine is capable of Automated condtrol.Due to Direct Recognition coal petrography circle
Face has sizable difficulty it is impossible to meet the requirement at coal work scene, how to carry out coal petrography using round-about way at this stage
Interface identifies, the method for current indirect identification coal-rock interface mainly has memory cut method and cut KLR signal approach two big class.
Memory cut method is applied to top, base plate than shallower working face of coal seam, and the principle of this technology is to be grasped by coal-winning machine
Make personnel's manipulation coal-winning machine to work in advance one along work surface coal seam height fluctuation condition and circulate, coal mining machine controller is sampled and deposited
Store up the running parameter of cycle of operation first, and in several limited cut circulation afterwards, coal-winning machine is stored according to controller
The running parameter automatic operating of memory, roller height is also adjusted automatically, but due to actual condition of coal seam occurrence ratio
More complicated, acutely, the cutting resistance curves remembered do not have universality, thus make on coal mine work area merely for coal-rock interface change
Application effect with memory cut technology is unsatisfactory.
Cut KLR signal approach is automatically to carry out coal cutting using the coal-winning machine with memory cut function, simultaneously using sensing
Device gathers coal-winning machine and runs the signal producing as cylinder cut force signal, pick stress signal, current signal, temperature signal etc.,
Then using some intelligent algorithms, the cut state recognition of coal-winning machine for coal cutting and is cut a rock both of which, also coal-winning machine is cut
The result cutting state recognition more refines, and presses close to real coal-winning machine cut situation, and recognition result is divided into cut hard coal seam, cut
The operating modes such as top board, cut dirt band and cut tomography.Increase now with coal mining acc power and the improvement of pick material, for keeping
Top, the planarization of base plate, less dirt band and tomography to hardness, typically take directly carry out strength cut and not according still further to coal petrography
Interface adjusts roller height.
Above cut KLR signal approach can identify the cut state of coal-winning machine in the case of the overwhelming majority, for example
When the cut state recognizing coal-winning machine using intelligent algorithm tends to abnormal, coal-winning machine is automatic or manual to be adopted either manually or by regulation
Coal machine travel speed and adjustment coal mining machine roller height, make coal-winning machine cut recovering state to normally.But due to ocurrence of coal seam
Condition has the features such as uncertainty and complexity, and intelligent algorithm can not be recognized accurately the cut state of coal-winning machine sometimes,
The erroneous judgement of cut state recognition result can be caused;And the sensor of some measurement cut signals is also easy to by external factor
Interference, causes the inaccurate of cut signal measurement, thus the cut state of coal-winning machine also cannot be recognized accurately.
Content of the invention
It is an object of the invention to provide a kind of automatic cut system and method for the coal-winning machine based on infrared thermal imaging, this system
Cut state during the automatic cut of coal-winning machine can effectively be identified using the principle of infrared thermal imaging, thus be advantageously implemented and adopt
The automatically working of coal machine.
The technical scheme is that and exchange including coal-winning machine, drag conveyor, hydraulic support, intrinsic safety type wireless mesh
Machine, coal-winning machine on-board controller, intrinsic safety type switch, crossheading monitoring host computer, described coal-winning machine and drag conveyor, hydraulic support
Support the use, and the walking mechanism of coal-winning machine is matched with drag conveyor;
Also include flame-proof type infrared eye, described flame-proof type infrared eye is arranged on the rocking arm of coal-winning machine,
It is connected by fire-retardant netting twine with coal-winning machine on-board controller, and coal-winning machine on-board controller passes through fire-retardant netting twine and intrinsic safety type wireless
Mesh switch connects, and intrinsic safety type wireless mesh switch is connected with intrinsic safety type switch by fire-retardant netting twine, and intrinsic safety type exchanges
Machine is connected with crossheading monitoring host computer by fire-retardant netting twine.
Further, the quantity of flame-proof type infrared eye is two, is separately mounted on the left and right rocking arm of coal-winning machine.
Further, flame-proof type infrared eye is arranged at 1/3rd of rocking arm rear end about coal-winning machine.
A kind of automatic cutting process of the automatic cut system of the coal-winning machine based on infrared thermal imaging, the automatic cut side of coal-winning machine
Method is to realize on the basis of coal-winning machine adopts memory cut technology, and its method is:
A., before coal-winning machine starts automatic cut, risen and fallen along work surface coal seam height by coal-winning machine operator manipulation coal-winning machine
Condition works in advance one and circulates;
B. coal-winning machine on-board controller is sampled and is stored the running parameter of cycle of operation first, afterwards several limited section
Cut in circulation, coal-winning machine runs according to the memory work parameter automatization that coal-winning machine on-board controller is stored, roller height
Automatically it is adjusted;
C. in the coal-winning machine automatic running stage, flame-proof type infrared eye obtain in real time coal-winning machine cutting drum top with
The infrared radiation signal of rib contact area, forms infrared temperature field signal;
D. the infrared temperature field signal in step c is through coal-winning machine on-board controller, infrared by produce after treatment
The temperature information identification in temperature field is divided into three kinds, the cut state recognition of coal-winning machine will be three kinds: serious overtemperature cut, super
Warm cut, normal temperature cut;
E. judge the cut state of coal-winning machine according to three kinds of temperature informations in step d, its concrete determination methods is:
If 1.. Infrared Thermogram temperature exceedes the serious overtemperature cut limit value of setting, then coal-winning machine starts immediately automatically
Defence program;
If 2.. in the range of normal temperature cut, then crossheading monitoring host computer does not send regulation and control and adopts Infrared Thermogram temperature
The instruction of coal machine, automatic cut normally followed the tracks of by coal-winning machine;
If 3.. overtemperature cut scope between serious overtemperature cut and normal temperature cut for the Infrared Thermogram temperature
Interior, then coal-winning machine on-board controller sends, to coal-winning machine, the instruction reducing hauling speed, then monitors from flame-proof type infrared photography
The temperature range of the infrared temperature field that device sends over, if normally, then coal-winning machine normal track path memory cut;If
Still in the range of overtemperature cut, then coal-winning machine on-board controller sends the instruction turning down coal mining machine roller height to temperature, then
Monitor the temperature range of the infrared temperature field sending over from flame-proof type infrared eye, if normally, then coal-winning machine is normal
Track path memory cut, if temperature is still big than the value of normal temperature cut, then coal-winning machine starts automatic protection program;
F. the infrared temperature field signal in step c through coal-winning machine on-board controller process after again through intrinsic safety type wireless
Mesh switch and intrinsic safety type switch are sent to crossheading monitoring host computer, and crossheading monitoring host computer is by the infrared temperature sending field
Infrared thermal imaging figure is generated, now at crossheading, monitoring personnel can be according to coal-winning machine cut operating mode infrared thermal imaging after signal processing
The temperature information directly perceived of figure, regulates and controls coal-winning machine when emergency in coal-winning machine.
Coal-winning machine in step a works one in advance along work surface coal seam height fluctuation condition when circulating, described work surface
Coal seam position should ensure that picture quality is not affected by dust and spraying.
Compared with prior art, the present invention can not only realize the more efficient automatically working purpose of coal-winning machine, also may be used
Efficiently identify out coal-winning machine real cut state under the adverse circumstances such as the dust being caused in coal-winning machine cut and water smoke,
Advantageously in realizing coal-winning machine automatically working;Infrared imaging principle is adopted to be as foundation with temperature by cut state demarcation
Three kinds of cut states can effectively evaluate the current cut state of coal-winning machine, namely coal-winning machine working condition, works as coal-winning machine
Can take appropriate measures in time during cut abnormal state;The present invention makes to have the coal-winning machine of memory cut function operationally
Can be automatically to coal varitation, hard coal seam, top board, the cut mixture condition such as dirt band and tomography carries out automatic identification, and picking up signal holds
Easily, coal-rock Interface Identification result is more comprehensive, accurately;Enable horizon control using this recognition methodss, and to the greatest extent
The possible frequent adjustment avoiding roller height is it is ensured that the planarization of roof and floor.
Brief description
Fig. 1 is the workflow diagram of the present invention;
Fig. 2 is the principle schematic of the present invention.
In figure: 1, intrinsic safety type wireless mesh switch, 2, coal-winning machine on-board controller, 3, flame-proof type infrared eye,
4th, coal-winning machine, 5, drag conveyor, 6, hydraulic support, 7, intrinsic safety type switch, 8, crossheading monitoring host computer.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, the automatic cut system of a kind of coal-winning machine based on infrared thermal imaging, including coal-winning machine 4, scraper plate
Conveyer 5, hydraulic support 6, intrinsic safety type wireless mesh switch 1, coal-winning machine on-board controller 2, intrinsic safety type switch 7, crossheading
Monitoring host computer 8, described coal-winning machine 4 is supported the use with drag conveyor 5, hydraulic support 6, and the walking mechanism of coal-winning machine 4 with scrape
Plate conveyer 5 matches;
Also include flame-proof type infrared eye 3, described flame-proof type infrared eye 3 is arranged on the rocking arm of coal-winning machine 4
On, it is connected by fire-retardant netting twine with coal-winning machine on-board controller 2, and coal-winning machine on-board controller 2 passes through fire-retardant netting twine and intrinsic safety
Type wireless mesh switch 1 connects, and intrinsic safety type wireless mesh switch 1 is connected with intrinsic safety type switch 7 by fire-retardant netting twine, this
Peace type switch 7 is connected with crossheading monitoring host computer 8 by fire-retardant netting twine.
The quantity of flame-proof type infrared eye 3 is two, is separately mounted on the left and right rocking arm of coal-winning machine 4.
Flame-proof type infrared eye is arranged at 1/3rd of rocking arm rear end about coal-winning machine.
A kind of automatic cutting process of the automatic cut system of the coal-winning machine based on infrared thermal imaging, the automatic cut of coal-winning machine 4
Method is to realize on the basis of coal-winning machine 4 adopts memory cut technology, and its method is:
A. before coal-winning machine 4 starts automatic cut, by coal-winning machine operator manipulate coal-winning machine 4 along work surface coal seam height
Laid shoot part works in advance one and circulates;
B. coal-winning machine on-board controller 2 is sampled and is stored the running parameter of cycle of operation first, afterwards several limited
In cut circulation, coal-winning machine 4 runs according to the memory work parameter automatization that coal-winning machine on-board controller 2 is stored, and cylinder is high
Degree is also adjusted automatically;
C., in the coal-winning machine 4 automatic running stage, flame-proof type infrared eye 3 obtains on coal-winning machine 4 cutting drum in real time
Portion and the infrared radiation signal of rib contact area, form infrared temperature field signal;
D. the infrared temperature field signal in step c is through coal-winning machine on-board controller 2, infrared by produce after treatment
The temperature information identification in temperature field is divided into three kinds, the cut state recognition of coal-winning machine 4 will be three kinds: serious overtemperature cut,
Overtemperature cut, normal temperature cut;
E. judge the cut state of coal-winning machine 4 according to three kinds of temperature informations in step d, its concrete determination methods is:
If 1.. Infrared Thermogram temperature exceedes the serious overtemperature cut limit value of setting, then coal-winning machine 4 starts immediately automatically
Defence program;
If 2.. in the range of normal temperature cut, then crossheading monitoring host computer 8 does not send regulation and control and mines infrared imaging temperature
The instruction of machine 4, automatic cut normally followed the tracks of by coal-winning machine 4;
If 3.. overtemperature cut scope between serious overtemperature cut and normal temperature cut for the Infrared Thermogram temperature
Interior, then coal-winning machine on-board controller 2 sends, to coal-winning machine 4, the instruction reducing hauling speed, then monitors and takes the photograph from flame-proof type is infrared
As the temperature range of the infrared temperature field that device 3 sends over, if normally, then the normal track path memory cut of coal-winning machine 4;
If temperature is still in the range of overtemperature cut, then coal-winning machine on-board controller 2 sends the finger turning down coal-winning machine 4 roller height
Order, then monitors the temperature range of the infrared temperature field sending over from flame-proof type infrared eye 3, if normally, then adopts
The normal track path memory cut of coal machine 4, if temperature is still big than the value of normal temperature cut, then coal-winning machine 4 starts automatically
Defence program;
F. the infrared temperature field signal in step c through coal-winning machine on-board controller 2 process after again through intrinsic safety type wireless
Mesh switch 1 and intrinsic safety type switch 7 are sent to crossheading monitoring host computer 8, and crossheading monitoring host computer 8 is by the infrared temperature sending
Degree field signal generates infrared thermal imaging figure after processing, and now at crossheading, monitoring personnel can be according to the infrared heat of coal-winning machine cut operating mode
The temperature information directly perceived of image, regulates and controls coal-winning machine when emergency in coal-winning machine 4.
Coal-winning machine 4 in step a works one in advance along work surface coal seam height fluctuation condition when circulating;Described work surface
Coal seam position should ensure that picture quality is not affected by dust and spraying,
Operation principle: when coal-winning machine 4 automatic cut, flame proof infrared eye 3 is by the coal-winning machine collecting 4 cut work
Infrared radiation signal under condition environment forms infrared temperature field signal.Infrared temperature field signal is sent to coal-winning machine on-board controller
2, described coal-winning machine on-board controller 2 judges the current working condition of coal-winning machine 4 according to the scope of temperature in infrared temperature field, is
During coal-winning machine 4 automatic cut, hauling speed is adjusted and Roller shear provides foundation;During coal-winning machine 4 automatic cut, coal-winning machine is airborne
The temperature information of the infrared temperature field of generation is divided into three kinds by controller 2, also will coal-winning machine 4 cut state recognition be three
Kind: serious overtemperature cut, overtemperature cut, normal temperature cut.The automatic cut of coal-winning machine 4 is to materials such as hard coal seam, dirt band and tomographies
Any one in matter, the pick temperature conditionss that it shows are exactly that pick is risen or fallen with the temperature of coal petrography contact position;And
And the temperature change at pick is not only related to by the physical characteristics of cut thing, also adjust with the hauling speed of coal-winning machine 4 and rocking arm
Relevant at high speed, thus adopt infrared imaging principle to be that three kinds of cut states as foundation are permissible with temperature by cut state demarcation
Effectively evaluate the current cut state of coal-winning machine 4, namely the working condition of coal-winning machine 4, when coal-winning machine 4 cut abnormal state
When can take appropriate measures in time, the method can be used in actual production;The infrared temperature field of coal-winning machine 4 cut state
Signal, after coal-winning machine on-board controller 2 process, exchanges through described intrinsic safety type wireless mesh switch 1 and described intrinsic safety type
Machine 7 is sent to crossheading monitoring host computer 8, generates the Infrared Thermogram of coal-winning machine cut operating mode, at crossheading, monitoring personnel can obtain
To the temperature information directly perceived of coal-winning machine cut operating mode infrared thermal imaging figure, regulate and control coal-winning machine when emergency in coal-winning machine.
When coal-winning machine 4 starts automatic cut program, the infrared temperature field signal according to being sent to described coal-winning machine on-board controller 2 can
The cut state current to judge coal-winning machine, automatically adjusts coal-winning machine 4 hauling speed and adjustment coal-winning machine 4 roller height;Enter one
On step coal-winning machine 4, the quantity of flame-proof type infrared eye 3 is two, is separately mounted on coal-winning machine 4 about rocking arm.