CN104947551B - A kind of bolt of energy automatic warning track traffic fastener failure - Google Patents

A kind of bolt of energy automatic warning track traffic fastener failure Download PDF

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Publication number
CN104947551B
CN104947551B CN201510350619.XA CN201510350619A CN104947551B CN 104947551 B CN104947551 B CN 104947551B CN 201510350619 A CN201510350619 A CN 201510350619A CN 104947551 B CN104947551 B CN 104947551B
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China
Prior art keywords
nut
screw head
led
normally closed
closed switch
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CN201510350619.XA
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Chinese (zh)
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CN104947551A (en
Inventor
周宇
于淼
姜俊楠
张�杰
杨新文
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Tongji University
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Tongji University
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/02Fastening rails, tie-plates, or chairs directly on sleepers or foundations; Means therefor
    • E01B9/04Fastening on wooden or concrete sleepers or on masonry without clamp members
    • E01B9/10Screws or bolts for sleepers
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms

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  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)

Abstract

The present invention relates to a kind of bolt of energy automatic warning track traffic fastener failure, including packing ring (3), the screw head (1) to match with packing ring or nut (2) and the screw rod being connected with screw head (1) or nut (2), fastener failure warning circuit is provided with the screw head (1) or nut (2), the fastener failure warning circuit includes battery, normally closed switch and LED, the LED passes sequentially through electric wire and is linked to be primary Ioops exposed to screw head (1) or nut (2) surface, the battery, normally closed switch and LED;When screw head (1) or nut (2) are tightened, completely attached to packing ring (3), normally closed switch closes, the loop is in open circuit, when screw head or nut loosen, completely disengage or be partially disengaged with packing ring (3), normally closed switch is opened, the loop is in path, and LED is lighted.Compared with prior art, the present invention has the advantages that low manufacture cost, easy to use, achievable automatic warning.

Description

A kind of bolt of energy automatic warning track traffic fastener failure
Technical field
The present invention relates to rail clip failure detection field, is lost more particularly, to a kind of energy automatic warning track traffic fastener The bolt of effect.
Background technology
In railway and the track structure of urban track traffic, fastener be fixed rail on sleeper or track plates, keep rail The important component of road track geometry.Fastener is large number of, type is various, but provides enough buckle press and firm to realize Stability, its vital part are bolts.Fastening bolt can be divided into for the bolt with screw head of anchoring fastener and for fixing The major class of nut bolt two of fastening elastic rod.Fastener in use, bolt in train load transmission, temperature and humidity, rail Under the influence of the factors such as road circuit, it may appear that screw head and screw rod fracture, bolt looseness, nut loosening, packing ring fracture etc. are directly damaged Wound, causes fastener to fail.Or when fastening elastic rod fracture, bolt spring failure, although bolt is in good condition, fastener is in itself Failed because losing buckle press or elasticity.The failure of this two major classes fastener is most common in current rail and urban track traffic Phenomenon.In the failure of these fasteners, bolt and fastener component such as spring, packing ring, spring are contacted not close or even no longer existed.
At present, mainly by manual inspection, efficiency is low and very passive, can not more be transported in train for the detection of contacting piece state Checked when battalion.Chinese patent CN203063961U discloses a kind of railway spring-fastener tightening state and checks dolly automatically, including Small rail car, linear structural laser sensor, photoelectric encoder, GPS, synchronization control circuit, embedded computer and electricity Source device, small rail car is across on the rail of both sides, and linear structural laser sensor is set on small rail car, and photoelectric encoder is arranged on On the central shaft of small rail car wheel, the antenna of GPS is arranged on small rail car, receiver is arranged on Synchronization Control electricity In road, synchronization control circuit, embedded computer and supply unit are sequentially arranged in small rail car.The dolly can realize railway The automatic detection of elastic bar fastener tightening state and alarm, but the vehicle structure is complicated, and cost is higher, and use is also inconvenient.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of low manufacture cost, make The bolt to be failed with convenient energy automatic warning track traffic fastener.
The purpose of the present invention can be achieved through the following technical solutions:
It is a kind of can the failure of automatic warning track traffic fastener bolt, including packing ring, the screw head that matches with packing ring or spiral shell Fastener failure warning circuit is provided with cap and the screw rod being connected with screw head or nut, the screw head or nut, the fastener loses Effect warning circuit includes battery, normally closed switch and LED, and the LED is exposed to screw head or nut surface, the battery, normal Make and break pass and LED pass sequentially through electric wire and are linked to be primary Ioops;It is normally closed to open when screw head or nut are tightened, completely attached to packing ring Close and close, the loop is in open circuit, and when screw head or nut loosen, completely disengage or be partially disengaged with packing ring, normally closed switch is beaten Open, the loop is in path, and LED is lighted, and realizes automatic warning.
Be provided with the screw head or nut for placing battery and the groove of normally closed switch, the wire casing for placing electric wire and For placing the perforate of LED, the groove, perforate are interconnected by wire casing.
The groove and wire casing are located at screw head or nut bottom surface.
The groove is provided with two.
The wire casing is around screw head or nut one week.
The diameter of the wire casing is less than the diameter of screw head or nut, and more than the diameter of screw rod.
The perforate on screw head or pane or top surface, from side or the surface of top surface to screw head or nut inside Extension, until being connected with wire casing.
The perforate is individual provided with 1~(n-1), wherein, n is screw head or the side number of nut.
The LED is the lamp of other any colors in addition to red light.
The battery is button cell.
Compared with prior art, the present invention is directly using fastener existing anchor bolt and spring bolt, in anchor bolt Screw head and spring bolt nut in open up wire casing, groove, and include battery, normally closed switch and LED in lateral opening hole, installation The fastener failure warning circuit of lamp, in the case where screw head or nut are tightened and packing ring is closely connected, normally closed switch closes, and circuit is in Open circuit, LED do not work;When screw head or nut loosen, completely disengage or be partially disengaged with packing ring, normally closed switch is opened, circuit In path, LED is lighted, so as to the failure of automatic warning fastener.This causes fastening bolt both to have the fixation work(of design requirement Can, while installed again from carrier state alarm function as common fastening bolt, manual inspection is saved, improves fastener failure Recall rate.The present invention has advantages below:
1. utilize the existing bolt of fastener;2. easy to process, installation method is identical with common fastening bolt;3. cost of manufacture It is relatively low;LED is shinny when 4. fastener fails, automatic warning;5. the automatic warning of all fastener states can be realized.
Brief description of the drawings
Fig. 1 is the schematic three dimensional views of fastener anchor bolt in the present invention;
Fig. 2 is the side view of fastener anchor bolt of the present invention;
Fig. 3 is the top view of fastener anchor bolt of the present invention;
Fig. 4 is the schematic three dimensional views of fastening elastic rod bolt in the present invention;
Fig. 5 is the side view of fastening elastic rod bolt of the present invention;
Fig. 6 is the top view of fastening elastic rod bolt of the present invention.
Accompanying drawing marks:
1st, screw head, 2, nut, 3, packing ring, 4, groove, 5, wire casing, 6, perforate.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with technical solution of the present invention Premised on implemented, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to Following embodiments.
Embodiment 1
As shown in Figure 1-Figure 3, the present embodiment provide it is a kind of can the failure of automatic warning track traffic fastener bolt, for for The bolt with screw head 1 of anchoring fastener, including the packing ring 3 to match with screw head 1 and the screw rod being connected with screw head 1, in screw head 1 Provided with fastener failure warning circuit, fastener failure warning circuit includes battery, normally closed switch and LED, and LED is exposed to screw head 1 surface, battery, normally closed switch and LED pass sequentially through electric wire and are linked to be primary Ioops.LED in addition to red light other are any The lamp of color.Battery is button cell.
It is provided with screw head 1 and is used to distinguish two grooves 4 of placing battery and normally closed switch, the wire casing 5 for placing electric wire With the perforate 6 for placing LED, groove 4, perforate 6 are interconnected by wire casing 5.Groove 4 and wire casing 5 are located at the bottom of screw head 1 Face.Wire casing 5 surround screw head 1 one weeks.The diameter of wire casing 5 is less than the diameter of screw head 1, and more than the diameter of screw rod.Perforate 6 is located at spiral shell On first 1 side, from side surface to screw head 1 inside extend, until be connected with wire casing 5.Perforate 6 is individual provided with 1~(n-1), wherein, N is the side number of screw head 1, in the present embodiment perforate 6 be provided with three.
The use principle of above-mentioned bolt is:When screw head 1 is tightened, completely attached to packing ring 3, normally closed switch closure, loop In open circuit, LED does not work, and represents that fastener working condition is normal;Loosened in screw head or nut and packing ring 3 completely disengages or part During disengaging, normally closed switch is opened, and loop is in path, and LED is lighted, and represents fastener portion failure or entirely ineffective, is realized automatic Warning.
Embodiment 2
As Figure 4-Figure 6, the present embodiment provide it is a kind of can the failure of automatic warning track traffic fastener bolt, for for The bolt with nut 2 of attachment fastener spring, including the packing ring 3 to match with nut 2 and the screw rod being connected with nut 2, spiral shell Fastener failure warning circuit is provided with cap 2, fastener failure warning circuit includes battery, normally closed switch and LED, LED exposure In the surface of nut 2, battery, normally closed switch and LED pass sequentially through electric wire and are linked to be primary Ioops.LED is its in addition to red light The lamp of his any color.Battery is button cell.
It is provided with nut 2 and is used to distinguish two grooves 4 of placing battery and normally closed switch, the wire casing 5 for placing electric wire With the perforate 6 for placing LED, groove 4, perforate 6 are interconnected by wire casing 5.Groove 4 and wire casing 5 are located at the bottom of nut 2 Face.Wire casing 5 surround nut 2 one weeks.The diameter of wire casing 5 is less than the diameter of nut 2, and more than the diameter of screw rod.Perforate 6 is located at spiral shell On the side of cap 2, from side surface to nut 2 inside extend, until be connected with wire casing 5.Perforate 6 is individual provided with 1~(n-1), wherein, N is the side number of nut 2.Perforate 6 is provided with two in the present embodiment.
The use principle of above-mentioned bolt is:When nut 2 is tightened, completely attached to packing ring 3, normally closed switch closure, loop In open circuit, LED does not work, and represents that fastener working condition is normal;Loosened in screw head or nut and packing ring 3 completely disengages or part During disengaging, normally closed switch is opened, and loop is in path, and LED is lighted, and realizes automatic warning, represents fastener portion failure or complete Failure.
The present invention develops on the basis of the existing bolt of fastener, and easy to process, installation method is identical with common fastening bolt, Cost of manufacture is relatively low.This causes fastening bolt both to have the fixing function of design requirement, while again from carrier state alarm function.This The use of kind bolt can save the workload of artificial fastener inspection, improve the recall rate of fastener failure.
The above-mentioned description to the embodiment of the present invention is understood that and applied for ease of those skilled in the art The present invention.Person skilled in the art obviously can easily make various modifications to these embodiments, and saying herein Bright General Principle is applied in other embodiment without by performing creative labour.Therefore, the invention is not restricted to here Embodiment, those skilled in the art do not depart from improvement that scope made and modification all should according to the announcement of the present invention Within protection scope of the present invention.

Claims (1)

1. a kind of bolt of energy automatic warning track traffic fastener failure, including the screw head (1) that packing ring (3) and packing ring match Or nut (2) and the screw rod that is connected with screw head (1) or nut (2), it is characterised in that set in the screw head (1) or nut (2) There is fastener failure warning circuit, the fastener failure warning circuit includes battery, normally closed switch and LED, the LED exposure In screw head (1) or nut (2) surface, the battery, normally closed switch and LED pass sequentially through electric wire and are linked to be primary Ioops, the spiral shell It is provided with for placing battery and the groove (4) of normally closed switch, the wire casing (5) for placing electric wire and uses in head (1) or nut (2) In the perforate (6) for placing LED, the groove (4), perforate (6) are interconnected by wire casing (5);In screw head (1) or nut (2) when tightening, being completely attached to packing ring (3), normally closed switch closes, and the loop loosens, with padding in open circuit in screw head or nut When circle (3) is completely disengaged or is partially disengaged, normally closed switch is opened, and the loop is in path, and LED is lighted, and realizes automatic warning;
The groove (4) and wire casing (5) are located at screw head (1) or nut (2) bottom surface, and the groove (4) is provided with two, the wire casing (5) around screw head (1) or nut (2) one weeks, the diameter of the wire casing (5) is less than screw head (1) or the diameter of nut (2), and greatly In the diameter of screw rod;
The perforate (6) on screw head (1) or nut (2) side or top surface, from side or the surface of top surface to screw head (1) or Extend inside nut (2), until be connected with wire casing (5), it is individual that the perforate (6) is provided with 1~(n-1), wherein, n for screw head (1) or The side number of nut (2);
The LED is the lamp of other any colors in addition to red light;
The battery is button cell.
CN201510350619.XA 2015-06-23 2015-06-23 A kind of bolt of energy automatic warning track traffic fastener failure Active CN104947551B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105350405B (en) * 2015-11-20 2017-09-26 蔚县丽远紧固件有限公司 The processing technology of retaining ring during track screw nut and bolt (NAB) is female
CN105972023A (en) * 2016-06-26 2016-09-28 李宝 Fixing and closing screw with looseness prompting function
CN108896285B (en) * 2018-06-08 2020-12-25 远景能源有限公司 Fastener monitoring device
CN108788288A (en) * 2018-08-28 2018-11-13 燕山大学 A kind of hydraulic nut automatic alarming device for loosening for circle shear

Citations (2)

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Publication number Priority date Publication date Assignee Title
CN202838625U (en) * 2012-08-18 2013-03-27 天津市滨海新区荣塞金科技有限公司 Alarm device for preventing large-scale bolt from loosening
CN203548492U (en) * 2013-10-22 2014-04-16 无锡俊达测试技术服务有限公司 Self-testing connecting piece

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Publication number Priority date Publication date Assignee Title
KR101428183B1 (en) * 2012-08-21 2014-08-07 현대자동차주식회사 Safety nut assembly for burglarproof
GB2507781B (en) * 2012-11-09 2016-05-25 Farouse Design Ltd Improved security attachment system
CN104033463B (en) * 2014-06-19 2016-04-13 宁波浩渤工贸有限公司 A kind of loose alarming bolt
CN104405750A (en) * 2014-11-21 2015-03-11 无锡科思电子科技有限公司 Intelligent induction type electric screw

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
CN202838625U (en) * 2012-08-18 2013-03-27 天津市滨海新区荣塞金科技有限公司 Alarm device for preventing large-scale bolt from loosening
CN203548492U (en) * 2013-10-22 2014-04-16 无锡俊达测试技术服务有限公司 Self-testing connecting piece

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