CN104945918A - Epoxy asphalt mortar and application - Google Patents
Epoxy asphalt mortar and application Download PDFInfo
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- CN104945918A CN104945918A CN201510352211.6A CN201510352211A CN104945918A CN 104945918 A CN104945918 A CN 104945918A CN 201510352211 A CN201510352211 A CN 201510352211A CN 104945918 A CN104945918 A CN 104945918A
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Abstract
The invention discloses epoxy asphalt mortar and application. Resin mortar is composed of resin, adsorptive powder and filler and comprises, by weight percentage, 10-40% of resin, 5-50% of adsorptive powder and 0-85% of filler, and the sum of the resin, the adsorptive powder and the filler is 100%. The epoxy asphalt mortar is composed of epoxy asphalt resin, adsorptive powder and filler and comprises, by weight percentage, 10-40% of resin, 5-50% of adsorptive powder and 0-85% of filler, and the sum of the resin, the adsorptive powder and the filler is 100%. Application of the epoxy asphalt mortar in preparing a cold mixng type epoxy asphalt concrete mixture is provided. Application of the epoxy asphalt mortar serving as a coating, a waterproof material or a binding material is provided. The resin mortar product or the epoxy asphalt mortar product is stable in property, is in a loose solid state, does not need to be barreled or sealed, and is low in transportation cost, convenient to use and good in performance.
Description
Technical field
The present invention relates to a kind of bituminous epoxy clay and application.
Background technology
Resin-bonded mastic of the prior art is commonly referred to as a kind of paste or thick liquid rubber cement, the mixture be made up of with filler or other auxiliary agents as epoxy resin resin, its purposes is more extensive, the corrosion protection coating of steel-structure factory building, product, steel pipe (petroleum delivery pipeline) etc. is applied in, the purposes such as buildings anti-corrosive and waterproof paint as coating or tackiness agent; But the product of prior art is generally the product with high viscosity, thixotropic liquid, must pack with bucket and seal up for safekeeping, transportation cost is high, uses inconvenience.The form of the present invention by adopting high-ratio surface sorptive material to change clay, the liquid component major part during product is formed by adsorption storage, is formed loose particles shape, thus greatly reduces packaging and the transportation cost of product in sorbing material.
This one of them Application Areas of creative product technology is cold mixing type bituminous concrete mixture for the preparation of paving purposes or cold-repairing material.
In bituminous concrete Application Areas, the preparation method of conventional pitch concrete mixture is: at 150-180 DEG C, concrete building stones and petroleum pitch is stirred in stirred pot, then is transported to job location with thermos van, then pave under high temperature, compacting.This asphalt is referred to as the hot spice of pitch usually or heat mixes type bituminous concrete mixture.But the disadvantage of the hot spice of pitch is: whole construction process is all carry out under high temperature, namely mixes i.e. use, just can not reuse after the cooling of hot spice, scheduling of production plan is bad just may cause great waste and the problem such as plant factor is low.
Cold mixing type asphalt concrete technique has some to report on document, adopts cold mixing type pitch bonding agent, can be implemented in mix bituminous concrete mixture under normal temperature condition and carries out the environmental protection construction mode of the cold construction of normal temperature.The bonding agent of cold mixing type bituminous concrete must close for mobility liquid could realize normal temperature cold mixing at normal temperatures, as a kind of cold mixing type bituminous epoxy product of bibliographical information, cruel nation EP-306, product is mobility liquid under normal temperature, during use, after A/B component mixes by a certain percentage again with concrete graded aggregate mix, pave and compacting, formed after solidification and there is the material of specific physical strength.Although the relatively hot blending craft of technical process that this normal temperature cold mixing closes has been very large improvement, but graded aggregate is made up of much different building stones and breeze, the water content of building stones, the factors such as mixture homogeneity all have a great impact concrete performance, special equipment is needed to carry out mix, and, after the mixing of A/B component, product just will begin in a minute reaction, therefore the mix of product still needs to carry out mix according to the plan of construction consumption, unnecessary compound can not store, waste is caused to raise the cost, also limit the use range of cold mixing technique, this is the required aspect improved of cold mixing type bituminous epoxy, the form of construction work of this environmental protection just can be made better to be promoted the use of.
Summary of the invention
The object of the present invention is to provide a kind of resin-bonded mastic and preparation method and application.
The technical solution used in the present invention is:
A kind of resin-bonded mastic, it is made up of resin, absorption powder, filler; Weight percent shared by each component is: resin: 10 – 40%; Absorption powder: 5 – 50%; Filler: 0 – 85%; And the adding and be 100% of three.
Described absorption powder is at least one in polymer powder, inorganic mineral powder powder, vegetable fibre powder.
The specific surface area of described absorption powder is
>300 cm
2/ g.
Described filler is at least one in polymer beads, inorganic ore in sand form, plant fiber particle; And described packing material size is
>180 μm.
Described resin comprises at least one in following resins: epoxy resin, acrylic resin, unsaturated polyester resin, urethane resin, silicone resin, epoxy modified acrylic resin, coal tar pitch modification epoxy resin, organic silicon modified polyurethane resin, epoxy modified silicone resin.
A kind of bituminous epoxy clay, it is made up of coal tar epoxy resin, absorption powder, filler; Weight percent shared by each component is: coal tar epoxy resin: 10 – 40%; Absorption powder: 5 – 50%; Filler: 0 – 85%; And the adding and be 100% of three.
Coal tar epoxy resin is EP-306(I) component A, EP-306(II) component A, EP-307 component A in one.
Described absorption powder is at least one in polymer powder, inorganic mineral powder, vegetable fibre powder; And the specific surface area of described absorption powder is
>300 cm
2/ g.
Described bituminous epoxy clay is preparing the application in cold mixing type epoxy asphalt concrete compound.
Described bituminous epoxy clay is as the application of coating or water-proof material or matrix material.
The invention has the beneficial effects as follows: resin-bonded mastic product of the present invention or epoxy mortar product property are stablized, and be loose solid-state, seal up for safekeeping without the need to barreled, transportation cost is low, and easy to use, better performances.
Specifically:
Resin-bonded mastic of the present invention or bituminous epoxy clay, easy to use, applied range, can normal temperature storage for a long time, and due to material be solid-state form, conveniently to transport.
In addition, bituminous epoxy clay of the present invention is particularly useful for preparing cold mixing type epoxy asphalt concrete compound, concrete mixture containing this clay of certain proportion, can normal temperature storage and transport, do not need insulation and at high temperature carry out pavement construction, when carrying out the cold construction of normal temperature, quick solidifying, easy construction.
In addition, bituminous epoxy clay of the present invention also can be applicable to other occasions a lot: such as water proof anti-corrosive paint, for the impervious leakage-stopping on metope or roof; Such as bond various types of materials as concrete bonding etc. as binding agent.
Principle of the present invention is: adopt adsorptive type powder the coal tar epoxy resin of liquid state (component A) adsorption storage in semi-solid bituminous epoxy clay compound, carry out pre-mix again with graded aggregate after treatment and form loose particles and the pre-mix compound containing coal tar epoxy resin, this compound mixed in advance can long-time storage not conglomeration, add a small amount of solidifying agent scene during use again to carry out simply mixing the use that just can pave, this improvement, substantially improve the ease of use of product, quality stability, also the production program solving special mixing equipment arranges difficult problem, pre-mix compound can continuous seepage and packaging and storing, during for needs.
This technological invention is applicable to adopting emulsion-type modifying asphalt or the agent of solvent-borne type pitch cold-patch to prepare pre-mix asphalt or cold-repairing material too, principle is similar, but do not need to mix with solidifying agent when using, the effect played adhesion-molded for building stones separated out by the emulsified bitumen be stored in absorption powder in compacting process again.
Embodiment
A kind of resin-bonded mastic, it is made up of resin, absorption powder, filler; Weight percent shared by each component is: resin: 10 – 40%; Absorption powder: 5 – 50%; Filler: 0 – 85%; And the adding and be 100% of three.
Preferably, described absorption powder is at least one in polymer powder, inorganic mineral powder powder, vegetable fibre powder; The specific surface area of described absorption powder is
>300 cm
2/ g; Preferred further, be 300-1000cm
2at least one in the polymer powder of/g, inorganic mineral powder powder, vegetable fibre powder, and absorption powder is inner, has micron duct and/or nano pore.
Preferred further, above-mentioned polymer powder is selected from least one in rubber powder, plastic powders, synthon powder; Further preferred, above-mentioned rubber powder is rubber for tire powder;
Preferred further, above-mentioned inorganic mineral powder powder is selected from calcite in powder, whiting, limestone powder, ground dolomite, Paris white, carbon powder, kaolin powder, bentonite in powder, talcum powder, mica powder, magnesite powder, Erie's stone flour, pyrophyllite powder, vermiculite power, sepiolite powder, Attapulgite stone flour, rectorite leng powder, diatomite in powder, ground barium sulfate, terra alba, alum stone flour, Graphite Powder 99, Fluorspar Powder, rock phosphate powder, potassium ore powder, pumice sand, silicon powder, silicon dioxide powder, magnesium hydroxide powder, aluminium hydrate powder, magnesia powder, aluminum oxide powder, glass powder, ceramics powder, at least one in carbon fiber powder,
Preferred further, above-mentioned vegetable fibre powder is selected from least one in wood fiber powder, all kinds of straw powder (as broomcorn straw, rice straw, Wheat Straw etc.).
Preferably, described resin comprises at least one in following resins: epoxy resin, acrylic resin, unsaturated polyester resin, urethane resin, silicone resin, epoxy modified acrylic resin, coal tar pitch modification epoxy resin, organic silicon modified polyurethane resin, epoxy modified silicone resin; Further preferred, the physical aspect of selected resin is liquid, water-base emulsion or be dissolved in the solution of solvent.
A kind of bituminous epoxy clay, it is made up of coal tar epoxy resin, absorption powder, filler; Weight percent shared by each component is: resin: 10 – 40%; Absorption powder: 5 – 50%; Filler: 0 – 85%; And the adding and be 100% of three.
Preferably, coal tar epoxy resin is EP-306(I) component A, EP-306(II) component A, EP-307 component A in one.
Preferably, described absorption powder is at least one in polymer powder, inorganic mineral powder powder, vegetable fibre powder; The specific surface area of described absorption powder is
>300 cm
2/ g; Preferred further, be 300-1000cm
2at least one in the polymer powder of/g, inorganic mineral powder powder, vegetable fibre powder, and absorption powder is inner, has micron duct and/or nano pore.
Preferred further, above-mentioned polymer powder is selected from least one in rubber powder, plastic powders, synthon powder; Further preferred, above-mentioned rubber powder is rubber for tire powder;
Preferred further, above-mentioned inorganic mineral powder powder is selected from calcite in powder, whiting, limestone powder, ground dolomite, Paris white, carbon powder, kaolin powder, bentonite in powder, talcum powder, mica powder, magnesite powder, Erie's stone flour, pyrophyllite powder, vermiculite power, sepiolite powder, Attapulgite stone flour, rectorite leng powder, diatomite in powder, ground barium sulfate, terra alba, alum stone flour, Graphite Powder 99, Fluorspar Powder, rock phosphate powder, potassium ore powder, pumice sand, silicon powder, silicon dioxide powder, magnesium hydroxide powder, aluminium hydrate powder, magnesia powder, aluminum oxide powder, glass powder, ceramics powder, at least one in carbon fiber powder,
Preferred further, above-mentioned vegetable fibre powder is selected from least one in wood fiber powder, all kinds of straw powder (as broomcorn straw, rice straw, Wheat Straw etc.).
Above-mentioned bituminous epoxy clay is preparing the application in cold mixing type epoxy asphalt concrete compound; Concrete, the cold mixing type epoxy asphalt concrete compound utilizing bituminous epoxy clay to prepare, it is made up of bituminous epoxy clay and graded aggregate, and bituminous epoxy clay accounts for the 10-20wt% of graded aggregate.
Above-mentioned bituminous epoxy clay is as the application of coating or water-proof material or matrix material; Such as, the waterproofing and leakage-stopping on building wall and/or roof is used for as water-proof material; Such as, the bonding that can be applicable to various types of materials is as the bonding of carbon fiber or concrete stone.
Below in conjunction with specific embodiment, the present invention is described further:
embodiment 1:
A kind of bituminous epoxy clay, it is by coal tar epoxy resin EP-306(I) component A, mixing and absorption powder, filler form;
Wherein, mixing and absorption powder is by inorganic adsorbent powder (diatomite in powder, specific surface area: 351cm
2/ g, absorption powder is inner, has micron duct and nano pore) and Polymer adsorption powder (tyre rubber powder, specific surface area: 809cm
2/ g, absorption powder is inner, has micron duct and nano pore) composition; Inorganic adsorbent powder and Polymer adsorption powder account for 5wt% and 25wt% of coal tar epoxy resin respectively;
Filler is 20 order quartz sands; Its consumption be coal tar epoxy resin and mixing and absorption powder quality and 50wt%.
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This epoxy mortar at room temperature deposits 1 year, without any change.
embodiment 2:
A kind of bituminous epoxy clay, it is by coal tar epoxy resin EP-306(II) component A, inorganic adsorbent powder, filler form;
Wherein, inorganic adsorbent powder is specific surface area is 506cm
2the ceramic powder (powder is inner, has micron duct and nano pore) of/g, consumption is coal tar epoxy resin 10wt%;
Filler is 20 order quartz sands; Its consumption be coal tar epoxy resin and inorganic adsorbent powder quality and 50wt%.
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This epoxy mortar at room temperature deposits 1 year, without any change.
embodiment 3:
A kind of bituminous epoxy clay, it is made up of the component A of coal tar epoxy resin EP-307, Polymer adsorption powder, filler;
Wherein, Polymer adsorption powder is specific surface area is 632cm
2the rubber for tire powder (absorption powder is inner, has micron duct and nano pore) of/g, consumption is the 50wt% of coal tar epoxy resin;
Filler is 20 order quartz sands; Its consumption be coal tar epoxy resin and Polymer adsorption powder quality and 50wt%;
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This epoxy mortar at room temperature deposits 1 year, without any change.
embodiment 4:
A kind of bituminous epoxy clay, it is made up of the component A of coal tar epoxy resin EP-307, inorganic adsorbent powder, filler;
Wherein, inorganic adsorbent powder is specific surface area is 506cm
2the ceramic powder (powder is inner, has micron duct and nano pore) of/g, consumption is coal tar epoxy resin 20wt%;
Filler is 20 order quartz sands; Its consumption be coal tar epoxy resin and inorganic adsorbent powder quality and 50wt%.
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This epoxy mortar at room temperature deposits 1 year, without any change.
embodiment 5:
A kind of bituminous epoxy clay, it is made up of the component A of coal tar epoxy resin EP-307, Polymer adsorption powder, filler;
Wherein, Polymer adsorption powder is specific surface area is 708cm
2the paracril powder (powder is inner, has micron duct and nano pore) of/g, consumption is the 50wt% of coal tar epoxy resin;
Filler is 20 order quartz sands; Its consumption be coal tar epoxy resin and Polymer adsorption powder quality and 20wt%;
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This epoxy mortar at room temperature deposits 1 year, without any change.
embodiment 6:
A kind of bituminous epoxy clay, it is by coal tar epoxy resin EP-306(II) component A, poplar powder, filler form;
Wherein, the specific surface area of poplar powder is 319cm
2/ g, consumption is the 50wt% of coal tar epoxy resin;
Filler is 20 order quartz sands; Its consumption be coal tar epoxy resin and Polymer adsorption powder quality and 50wt%;
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This epoxy mortar at room temperature deposits 1 year, without any change.
embodiment 7:
A kind of resin-bonded mastic, it is made up of butyl propyleneglycol acid esters, poplar powder, filler;
Wherein, the specific surface area of poplar powder is 319cm
2/ g, consumption is the 36wt% of butyl propyleneglycol acid esters;
Filler is 20 order quartz sands; Its consumption be butyl propyleneglycol acid esters and poplar powder quality and 50wt%;
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This resin-bonded mastic at room temperature deposits 1 year, without any change.
embodiment 8:
A kind of resin-bonded mastic, it is made up of unsaturated polyester resin, poplar powder, filler;
Wherein, the specific surface area of poplar powder is 319cm
2/ g, consumption is the 50wt% of unsaturated polyester resin;
Filler is 60 order diatomite; Its consumption be unsaturated polyester resin and poplar powder quality and 50wt%;
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This resin-bonded mastic at room temperature deposits 1 year, without any change.
embodiment 9:
A kind of resin-bonded mastic, it is made up of polyacrylic resin, maize straw powder, filler;
Wherein, the specific surface area of maize straw powder is 418cm
2/ g, consumption is the 50wt% of polyacrylic resin;
Filler is 60 order diatomaceous earth fillers; Its consumption be polyacrylic resin and maize straw powder quality and 50wt%;
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This resin-bonded mastic at room temperature deposits 1 year, without any change.
embodiment 10:
A kind of resin-bonded mastic, it is made up of modifying epoxy resin by organosilicon, rice straw powder, filler;
Wherein, the specific surface area of rice straw powder is 631cm
2/ g, consumption is the 25wt% of modifying epoxy resin by organosilicon;
Filler is 100 order calcite powder; Its consumption be modifying epoxy resin by organosilicon and rice straw powder quality and 30wt%;
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This resin-bonded mastic at room temperature deposits 1 year, without any change.
embodiment 11:
A kind of resin-bonded mastic, it is made up of urethane resin, rice straw powder, filler;
Wherein, the specific surface area of rice straw powder is 631cm
2/ g, consumption is the 36wt% of urethane resin;
Filler is 100 order calcite powder; Its consumption be urethane resin and rice straw powder quality and 15wt%;
The preparation method of this clay is: mixed by raw material and become loose shape clay material.
This resin-bonded mastic at room temperature deposits 1 year, without any change.
application examples 1:
Cold mixing type epoxy asphalt concrete compound, it is made up of the bituminous epoxy clay of embodiment 1 and graded aggregate, and bituminous epoxy clay accounts for the 10wt% of graded aggregate.
Construction: at room temperature, by the B component of cold mixing type bituminous concrete mixture and solidifying agent (EP-306(I), its consumption is: EP-306(I) component A, B component mass ratio be: 1.3:1) mix, can carry out after mixing paving and compacting construction.Maintenance 2 – 4 hours these bituminous concrete paving layer and curing moldings, can open to traffic.
Its results of property is as follows:
table 1:
application examples 2:
Cold mixing type epoxy asphalt concrete compound, it is made up of the bituminous epoxy clay of embodiment 3 and graded aggregate, and bituminous epoxy clay accounts for the 15wt% of graded aggregate.
Construction: at room temperature, by cold mixing type bituminous concrete mixture and solidifying agent, (B component of EP-307, its consumption is: the component A of EP-307, the mass ratio of B component are: 1.2:1) mix, and can carry out paving and compacting is constructed after mixing.
Its results of property is as follows:
table 2:
application examples 3:
Cold mixing type epoxy asphalt concrete compound, it is made up of the bituminous epoxy clay of embodiment 6 and graded aggregate, and bituminous epoxy clay accounts for the 20wt% of graded aggregate.
Construction: at room temperature, by the B component of cold mixing type bituminous concrete mixture and solidifying agent (EP-306(II), its consumption is: EP-306(II) component A, B component mass ratio be: 1.2:1) mix, can carry out after mixing paving and compacting construction.
Its results of property is as follows:
table 3:
application examples 4:
The self-built six-storey brick and concrete structural building in Guangzhou village, due to year number longer (within 1998, building), there is the crackle of some forefinger seam width in roof, leak serious, by the epoxy mortar of embodiment 2 and the B component of solidifying agent (EP-306(II), its consumption is: EP-306(II) component A, B component mass ratio be: 1.3:1) mix, fill up immediately in gap after mixing, curing molding.After repairing, house no longer leaks, and through the use of a year, does not also occur the situation of leaking again.
application examples 5:
There is crackle in Humen Bridge Steel bridge floor epoxy asphalt pavement layer somewhere, by epoxy mortar and the solidifying agent (B component of EP-307 of embodiment 3, its consumption is: the component A of EP-307, the mass ratio of B component are: 1.1:1) mix, fill up immediately in gap after mixing, curing molding.
After repairing, cracks is sealed by cementing, substantially smooth, comes to observe after half a year, and envelope residence does not change substantially.
In addition, the material form of resin-bonded mastic prepared by the present invention or epoxy mortar is the loose state of solid, and does not destroy the performance of unmodified resin, and it is convenient, easy to use to transport.
Claims (10)
1. a resin-bonded mastic, is characterized in that: it is made up of resin, absorption powder, filler; Weight percent shared by each component is: resin: 10 – 40%; Absorption powder: 5 – 50%; Filler: 0 – 85%; And the adding and be 100% of three.
2. a kind of resin-bonded mastic according to claim 1, is characterized in that: described absorption powder is at least one in polymer powder, inorganic mineral powder powder, vegetable fibre powder.
3. a kind of resin-bonded mastic according to claim 1 and 2, is characterized in that: the specific surface area of described absorption powder is
>300 cm
2/ g.
4. a kind of resin-bonded mastic according to claim 1, is characterized in that: described filler is at least one in polymer beads, inorganic ore in sand form, plant fiber particle; And described packing material size is
>180 μm.
5. a kind of resin-bonded mastic according to claim 1, is characterized in that: described resin comprises at least one in following resins: epoxy resin, acrylic resin, unsaturated polyester resin, urethane resin, silicone resin, epoxy modified acrylic resin, coal tar pitch modification epoxy resin, organic silicon modified polyurethane resin, epoxy modified silicone resin.
6. a bituminous epoxy clay, is characterized in that: it is made up of coal tar epoxy resin, absorption powder, filler; Weight percent shared by each component is: coal tar epoxy resin: 10 – 40%; Absorption powder: 5 – 50%; Filler: 0 – 85%; And the adding and be 100% of three.
7. a kind of bituminous epoxy clay according to claim 6, is characterized in that: coal tar epoxy resin is EP-306(I) component A, EP-306(II) component A, EP-307 component A in one.
8. a kind of bituminous epoxy clay according to claim 6, is characterized in that: described absorption powder is at least one in polymer powder, inorganic mineral powder, vegetable fibre powder; And the specific surface area of described absorption powder is
>300 cm
2/ g.
9. bituminous epoxy clay according to claim 8 is preparing the application in cold mixing type epoxy asphalt concrete compound.
10. bituminous epoxy clay according to claim 8 is as the application of coating or water-proof material or matrix material.
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| CN109721284A (en) * | 2018-12-21 | 2019-05-07 | 重庆交通大学 | A kind of bituminous epoxy and preparation method thereof |
| CN109722044A (en) * | 2018-12-21 | 2019-05-07 | 重庆交通大学 | The epoxy-modified material of direct putting type, preparation method and its application method for hot asphalt |
| CN110526624A (en) * | 2019-08-30 | 2019-12-03 | 中路高科(北京)公路技术有限公司 | Porous asphalt pavement anti-clogging material and its preparation and application |
| CN112608614A (en) * | 2020-12-16 | 2021-04-06 | 中科庆华(上海)科技有限公司 | Pavement composite board and preparation method and application thereof |
| CN112661442A (en) * | 2020-12-16 | 2021-04-16 | 中科庆华(上海)科技有限公司 | Footpath composition and preparation method and application thereof |
| CN113529751A (en) * | 2021-08-19 | 2021-10-22 | 中宇智慧光能科技有限公司 | Backfill method for foundation pit of automobile wireless charging coil |
| CN113529751B (en) * | 2021-08-19 | 2023-01-31 | 中宇智慧光能科技有限公司 | Backfill method for foundation pit of wireless charging coil of automobile |
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