CN104945748A - High-toughness low-smoke halogen-free flame-retardant cable material for construction and preparation method thereof - Google Patents
High-toughness low-smoke halogen-free flame-retardant cable material for construction and preparation method thereof Download PDFInfo
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- CN104945748A CN104945748A CN201510270174.4A CN201510270174A CN104945748A CN 104945748 A CN104945748 A CN 104945748A CN 201510270174 A CN201510270174 A CN 201510270174A CN 104945748 A CN104945748 A CN 104945748A
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/07—Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/08—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyacrylonitrile as constituent
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- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
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- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/16—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds as constituent
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
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- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/2224—Magnesium hydroxide
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
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- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
- C08K5/151—Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
- C08K5/1535—Five-membered rings
- C08K5/1539—Cyclic anhydrides
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- C08K5/00—Use of organic ingredients
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- C08L2023/40—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with compounds changing molecular weight
- C08L2023/44—Coupling; Molecular weight increase
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- C08L2201/00—Properties
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Abstract
The invention provides a high-toughness low-smoke halogen-free flame-retardant cable material for construction. The cable material is prepared from the following raw materials in parts by weight: 2.1-2.5 parts of biphenyl tetracarboxylic dianhydride, 1.2-1.5 parts of p-phenylenediamine, 20-25 parts of magnesium hydroxide, 20-25 parts of aluminum hydroxide, 9-10 parts of polyacrylonitrile, 6-7 parts of polylactic acid, 3-4 parts of polyoxyethylene, an appropriate amount of dimethyl formamide, an appropriate amount of a composite solvent containing dimethyl formamide and dichloromethane in a volume ratio of 1:1, an appropriate amount of methyl methacrylate, an appropriate amount of isopropyl thioxanthone, 50-55 parts of crosslinked polyethylene and 4-5 parts of organic silicone. The cable material provided by the invention is good in flame retardance to prevent fire disasters, so that the safety of construction cables is increased; by using biphenyl tetracarboxylic dianhydride and p-phenylenediamine, the cable material has relatively high toughness; and the process provided by the invention solves the phenomenon that an organic filler is gathered into a mass due to non-uniform dispersion to ensure that the filler is distributed uniformly and is coated in a matrix resin, and formed fibers greatly improve the wear resistance and toughness of the cable material.
Description
Technical field
The present invention relates to CABLE MATERIALS field, particularly relate to a kind of high tenacity low smoke zero halogen flame retardant CABLE MATERIALS for building and preparation method thereof.
Background technology
In recent years, along with expanding economy, particularly the developing rapidly of the industry such as electric power, electronics and informationization, flame-retardant electric wire and cable consumption supporting is with it increased severely, because people are more and more higher to the environmental protection of cable, safety requirements, although traditional PVC sheath material good flame resistance, cheap, easily process, due to a large amount of hydrogen halides and dense smoke can be released when it burns, cause " the secondary harm " of fire, to HUMAN HEALTH and environmental damage very large.Current people more and more attaching importance to environmental protection, be particularly applied in the environment that subway, boats and ships, building, household electrical appliance etc. are high to environmental requirement, the electric wire of low smoke and zero halogen sheath material is widely used, and becomes worse.
The low-smoke halogen-free flame-retardant sheath material provided in the market usually adopts in ethylene vinyl acetate system and adds a large amount of inorganic hydrogen aluminum oxide, magnesium hydroxide flame retardant system, because the powder content of inorganic combustion inhibitor reaches between 50%-70% usually, this just requires that body material and powder have good pardon, ethylene vinyl acetate is a kind of ideal material, for widely using.But because the physical strength of ethylene vinyl acetate material, hardness are lower, cause the physical strength of material low, wear no resistance, cause cable cable top layer sheath in mounting and installation process damaged, especially electric cable with large cross-section situation is even more serious, once cable sheath breaks likely cause the instability of network system, cable body can be subject to various infringement, can not effective operation of available protecting cable; And existing low-smoke halogen-free flame-retardant sheath material binding is bad, affect effective use of cable.
The subject matter that current low-smoke halogen-free flame-retardant sheath material exists has easy scuffing, burn into weares and teares, fractures, extrudes processing difficulties, and easy to crack, easy thermal distortion, the problem such as aging, need improving technique and material, improve the performance of CABLE MATERIALS.
Summary of the invention
The object of the present invention is to provide a kind of high tenacity low smoke zero halogen flame retardant CABLE MATERIALS for building, this CABLE MATERIALS good flame resistance, prevents fire, has higher toughness.
Technical scheme of the present invention is as follows:
A kind of high tenacity low smoke zero halogen flame retardant CABLE MATERIALS for building, is characterized in that being made up of the raw material of following weight part: biphenyl tetracarboxylic dianhydride 2.1-2.5, dimethylformamide/dichloromethane volume ratio appropriate to this diamines 1.2-1.5, magnesium hydroxide 20-25, aluminium hydroxide 20-25, polyacrylonitrile 9-10, poly(lactic acid) 6-7, polyoxyethylene 3-4, dimethyl formamide are that 1:1 double solvents is appropriate, methyl methacrylate is appropriate, isopropyl thioxanthone is appropriate, crosslinked polyethylene 50-55, organosilicon cave 4-5.
The production method of described high tenacity low smoke zero halogen flame retardant CABLE MATERIALS for building, is characterized in that:
(1) polyacrylonitrile is dissolved in dimethyl formamide, make the solution of 11-12wt%, poly(lactic acid) being dissolved in dimethylformamide/dichloromethane volume ratio is 1:1 double solvents, make the solution of 11-12wt%, it is 1:1 double solvents that polyoxyethylene is dissolved in dimethylformamide/dichloromethane volume ratio, make the solution of 11-12wt%, then three kinds of solution are mixed to get polymers soln;
(2) will add in polymers soln relative to the isopropyl thioxanthone of polyacrylonitrile content 14-16wt% and the methyl methacrylate of 14-16wt% in darkroom, be stirred to after dissolving completely, add magnesium hydroxide, biphenyl tetracarboxylic dianhydride, to this diamines, stir, leave standstill 20-30 minute, then add aluminium hydroxide, stir, ultrasonic disperse 4-5 minute, obtains spinning solution;
(3) spinning solution that (2) step obtains is carried out electrostatic spinning under UV-irradiation, dry, mix with organic silicone, paraffin oil, grinding distribution is even, obtains fiber;
(4) (3) fiber obtained is mixed with other remaining components, send in high-speed mixer and mix, mix at 110-is 120 DEG C, then through granulation and get final product.
Beneficial effect of the present invention
CABLE MATERIALS good flame resistance of the present invention, prevents fire, adds the security of building cable; By using biphenyl tetracarboxylic dianhydride, to this diamines, making CABLE MATERIALS have higher toughness; Present invention process solves mineral filler and assembles agglomerating phenomenon because disperseing inequality, make filler distribution evenly and be covered by matrix resin, be beneficial to the interface cohesion of filler and matrix resin, and the fiber formed greatly improves wear resistance and the toughness of CABLE MATERIALS.
Embodiment
A kind of high tenacity low smoke zero halogen flame retardant CABLE MATERIALS for building, is made up of the raw material of following weight part (kilogram): biphenyl tetracarboxylic dianhydride 2.3, dimethylformamide/dichloromethane volume ratio appropriate to this diamines 1.3, magnesium hydroxide 23, aluminium hydroxide 23, polyacrylonitrile 9.5, poly(lactic acid) 6.5, polyoxyethylene 3.5, dimethyl formamide are that 1:1 double solvents is appropriate, methyl methacrylate is appropriate, isopropyl thioxanthone is appropriate, crosslinked polyethylene 53, organosilicon cave 4.5.
The production method of described high tenacity low smoke zero halogen flame retardant CABLE MATERIALS for building, is characterized in that:
(1) polyacrylonitrile is dissolved in dimethyl formamide, make the solution of 12wt%, poly(lactic acid) being dissolved in dimethylformamide/dichloromethane volume ratio is 1:1 double solvents, make the solution of 12wt%, it is 1:1 double solvents that polyoxyethylene is dissolved in dimethylformamide/dichloromethane volume ratio, make the solution of 12wt%, then three kinds of solution are mixed to get polymers soln;
(2) will add in polymers soln relative to the isopropyl thioxanthone of polyacrylonitrile content 15wt% and the methyl methacrylate of 15wt% in darkroom, be stirred to after dissolving completely, add magnesium hydroxide, biphenyl tetracarboxylic dianhydride, to this diamines, stir, leave standstill 25 minutes, then add aluminium hydroxide, stir, ultrasonic disperse 5 minutes, obtains spinning solution;
(3) spinning solution that (2) step obtains is carried out electrostatic spinning under UV-irradiation, dry, mix with organic silicone, paraffin oil, grinding distribution is even, obtains fiber;
(4) (3) fiber obtained is mixed with other remaining components, send in high-speed mixer and mix, mix at 115 DEG C, then through granulation and get final product.
Experimental data:
By in blocks for the hot pressing on vulcanizing press of the CABLE MATERIALS of this embodiment, make the dumbbell shape sample of thickness 1 mm for Mechanics Performance Testing, the sample of thickness 3 mm is also had to be used for oxygen index test, knot test result is tensile strength is 20.5 MPa, elongation at break is 230%, oxygen index is 37.5, electrical strength > 35MV/ m, and carbon residual is 11%.
Claims (2)
1. a high tenacity low smoke zero halogen flame retardant CABLE MATERIALS for building, is characterized in that being made up of the raw material of following weight part: biphenyl tetracarboxylic dianhydride 2.1-2.5, dimethylformamide/dichloromethane volume ratio appropriate to this diamines 1.2-1.5, magnesium hydroxide 20-25, aluminium hydroxide 20-25, polyacrylonitrile 9-10, poly(lactic acid) 6-7, polyoxyethylene 3-4, dimethyl formamide are that 1:1 double solvents is appropriate, methyl methacrylate is appropriate, isopropyl thioxanthone is appropriate, crosslinked polyethylene 50-55, organosilicon cave 4-5.
2. the production method of high tenacity low smoke zero halogen flame retardant CABLE MATERIALS for building according to claim 1, is characterized in that:
(1) polyacrylonitrile is dissolved in dimethyl formamide, make the solution of 11-12wt%, poly(lactic acid) being dissolved in dimethylformamide/dichloromethane volume ratio is 1:1 double solvents, make the solution of 11-12wt%, it is 1:1 double solvents that polyoxyethylene is dissolved in dimethylformamide/dichloromethane volume ratio, make the solution of 11-12wt%, then three kinds of solution are mixed to get polymers soln;
(2) will add in polymers soln relative to the isopropyl thioxanthone of polyacrylonitrile content 14-16wt% and the methyl methacrylate of 14-16wt% in darkroom, be stirred to after dissolving completely, add magnesium hydroxide, biphenyl tetracarboxylic dianhydride, to this diamines, stir, leave standstill 20-30 minute, then add aluminium hydroxide, stir, ultrasonic disperse 4-5 minute, obtains spinning solution;
(3) spinning solution that (2) step obtains is carried out electrostatic spinning under UV-irradiation, dry, mix with organic silicone, paraffin oil, grinding distribution is even, obtains fiber;
(4) (3) fiber obtained is mixed with other remaining components, send in high-speed mixer and mix, mix at 110-is 120 DEG C, then through granulation and get final product.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103525076A (en) * | 2013-10-12 | 2014-01-22 | 绿宝电缆(集团)有限公司 | Halogen-free low-smoke flame-retardant TPE cable material |
CN104183306A (en) * | 2014-09-03 | 2014-12-03 | 太仓苏晟电气技术科技有限公司 | Low-smoke zero-halogen and highly-flame-retardant electric wire and preparation method thereof |
CN104403181A (en) * | 2013-12-19 | 2015-03-11 | 惠州乐庭电子线缆有限公司 | Low-smoke halogen-free high-flame-retardant crosslinked polyethylene wire and cable material and preparation method thereof |
CN104610633A (en) * | 2015-01-15 | 2015-05-13 | 安徽科正新材料有限公司 | Two-step silane crosslinked polyethylene aerial insulation material and preparation technology thereof |
-
2015
- 2015-05-25 CN CN201510270174.4A patent/CN104945748A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103525076A (en) * | 2013-10-12 | 2014-01-22 | 绿宝电缆(集团)有限公司 | Halogen-free low-smoke flame-retardant TPE cable material |
CN104403181A (en) * | 2013-12-19 | 2015-03-11 | 惠州乐庭电子线缆有限公司 | Low-smoke halogen-free high-flame-retardant crosslinked polyethylene wire and cable material and preparation method thereof |
CN104183306A (en) * | 2014-09-03 | 2014-12-03 | 太仓苏晟电气技术科技有限公司 | Low-smoke zero-halogen and highly-flame-retardant electric wire and preparation method thereof |
CN104610633A (en) * | 2015-01-15 | 2015-05-13 | 安徽科正新材料有限公司 | Two-step silane crosslinked polyethylene aerial insulation material and preparation technology thereof |
Non-Patent Citations (1)
Title |
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刘玉荣: "《碳材料在超级电容器中的应用》", 31 January 2013 * |
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