CN104942218A - High-strength molding sand for large steel casting - Google Patents

High-strength molding sand for large steel casting Download PDF

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Publication number
CN104942218A
CN104942218A CN201510310792.7A CN201510310792A CN104942218A CN 104942218 A CN104942218 A CN 104942218A CN 201510310792 A CN201510310792 A CN 201510310792A CN 104942218 A CN104942218 A CN 104942218A
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CN
China
Prior art keywords
parts
molding sand
large steel
sand
strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510310792.7A
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Chinese (zh)
Inventor
张福新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spheroidal Graphite Cast-Iron Factory Of Hanshan County Xingda
Original Assignee
Spheroidal Graphite Cast-Iron Factory Of Hanshan County Xingda
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spheroidal Graphite Cast-Iron Factory Of Hanshan County Xingda filed Critical Spheroidal Graphite Cast-Iron Factory Of Hanshan County Xingda
Priority to CN201510310792.7A priority Critical patent/CN104942218A/en
Publication of CN104942218A publication Critical patent/CN104942218A/en
Pending legal-status Critical Current

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  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses high-strength molding sand for a large steel casting. Quartz sand is used as a base material; clay is a main material; an auxiliary material comprises raw materials of vermiculite, dodecylbenzene sulfonic acid, zinc dialkyl dithiophosphate, floating beads, aluminum sesquioxide, hydrogenated rosin and the like; and the product is obtained through steps of crushing, stirring, pelleting, preheating, sintering, grinding and the like. According to the high-strength molding sand, the strength and the heat resistance of molding sand particles are improved; the molding sand can be prevented from caking, and the recycling difficulty is reduced; the surface of the casting is smooth, so that sand shakeout can be avoided easily; at the same time, the preparation technology of the high-strength molding sand is simple and feasible, the product collapsibility is excellent, and the particle size is suitable; and the cohesiveness, the plasticity, the breathability, the mobility and the dispersibility are excellent.

Description

A kind of Large Steel foundry goods high strength molding sand
Technical field
The present invention relates to casting field, be specifically related to a kind of Large Steel foundry goods high strength molding sand.
Background technology
The subject matter that current molding sand exists has: 1, particle size difficulty controls, if molding sand particle diameter is too large, although gas permeability is better, cast(ing) surface is more coarse, and fineness is bad; If molding sand material footpath is too little, cause mo ld void bad, foundry goods has pore to produce.2, dispel the heat bad, chill effect is poor, and shrinkage porosite, shrinkage cavity phenomenon easily appear in intricate casting inside.3, dispersed, mobility is bad, easily caking, dusting beans.4, knockout is serious, and scrappage is high.5, special molding sand is lacked for different types of foundry goods.
Conventional clay molding sand mainly exists not easy to be recycled, and poor air permeability, mobility are bad, dispersiveness is bad, collapsibility is poor, it is bad to dispel the heat, environmental pollution is serious shortcoming.
In view of the defect existed in above prior art, be necessary existing apparatus to improve further, make it have more standby practicality, could realistic service condition.
Summary of the invention
In order to overcome the defect of above-mentioned prior art, the object of this invention is to provide. a kind of Large Steel foundry goods high strength molding sand.
The present invention takes following technical scheme to realize: a kind of Large Steel foundry goods high strength molding sand, and employing quartz sand is base-material, and clay is major ingredient, and the raw material that auxiliary material comprises following weight portion is prepared from:
Vermiculite 20-40 part, DBSA 5-7 part
Zinc dialkyl dithiophosphate 10-14 part, drift pearl 2-5 part
Alundum (Al2O3) 3-6 part, Foral 1-3 part
Flexibilizer PPB-8101 15-18 part, stabilizing agent RWS 0.01-0.15 part
Coupling agent 0.1-0.3 part, phenolic resins 10-20 part
HoCu 22-4 part, nucleator 0.1-0.3 part
Cobalt oxide 6-8 part, sodium pyrophosphate 10-14 part
4 bromide 3-4 part, mullite crystal whisker 10-25 part.
The raw material that auxiliary material of the present invention comprises following weight portion is prepared from:
Vermiculite 30 parts, DBSA 6 parts
Zinc dialkyl dithiophosphate 10-14 part, drift 4 parts, pearl
Alundum (Al2O3) 4 parts, Foral 2 parts
Flexibilizer PPB-8101 17 parts, stabilizing agent RWS 0.12 part
Coupling agent 0.15 part, 15 parts, phenolic resins
HoCu 23 parts, nucleator 0.2 part
Cobalt oxide 7 parts, sodium pyrophosphate 12 parts
4 bromide 3 parts, mullite crystal whisker 15 parts.
Preparation technology of the present invention, it comprises the following steps preparation: pulverizing, stirring, granulation, preheating, sintering, grinding, shaping.
The present invention has following beneficial effect in sum: the present invention adopts quartz sand to be base-material, clay is major ingredient, accessory package is containing vermiculite, DBSA, zinc dialkyl dithiophosphate, drift pearl, alundum (Al2O3), the raw materials such as Foral, add intensity and the heat resistance of molding sand particle, can prevent molding sand from luming, reduce the difficulty reclaimed, cast(ing) surface is smooth, not easily knockout, simultaneously, preparation is simple in the present invention, product collapsibility is good, particle size is suitable, caking property is good, plasticity is good, good permeability, good fluidity, good dispersion etc.
Detailed description of the invention
The technological means realized for making the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with detailed description of the invention, setting forth the present invention further.
The present invention takes following technical scheme to realize: a kind of Large Steel foundry goods high strength molding sand, and employing quartz sand is base-material, and clay is major ingredient, and the raw material that auxiliary material comprises following weight portion is prepared from:
Vermiculite 20-40 part, DBSA 5-7 part
Zinc dialkyl dithiophosphate 10-14 part, drift pearl 2-5 part
Alundum (Al2O3) 3-6 part, Foral 1-3 part
Flexibilizer PPB-8101 15-18 part, stabilizing agent RWS 0.01-0.15 part
Coupling agent 0.1-0.3 part, phenolic resins 10-20 part
HoCu 22-4 part, nucleator 0.1-0.3 part
Cobalt oxide 6-8 part, sodium pyrophosphate 10-14 part
4 bromide 3-4 part, mullite crystal whisker 10-25 part.
Preferably, the raw material that auxiliary material of the present invention comprises following weight portion is prepared from:
Vermiculite 30 parts, DBSA 6 parts
Zinc dialkyl dithiophosphate 10-14 part, drift 4 parts, pearl
Alundum (Al2O3) 4 parts, Foral 2 parts
Flexibilizer PPB-8101 17 parts, stabilizing agent RWS 0.12 part
Coupling agent 0.15 part, 15 parts, phenolic resins
HoCu 23 parts, nucleator 0.2 part
Cobalt oxide 7 parts, sodium pyrophosphate 12 parts
4 bromide 3 parts, mullite crystal whisker 15 parts.
Preferably, preparation technology of the present invention, it comprises the following steps preparation: pulverizing, stirring, granulation, preheating, sintering, grinding, shaping.
The above is embodiments of the invention, therefore all equivalences done according to structure, feature and the principle described in the present patent application scope change or modify, and are included in patent claim of the present invention.

Claims (3)

1. a Large Steel foundry goods high strength molding sand, is characterized in that: employing quartz sand is base-material, and clay is major ingredient, and the raw material that auxiliary material comprises following weight portion is prepared from:
Vermiculite 20-40 part, DBSA 5-7 part
Zinc dialkyl dithiophosphate 10-14 part, drift pearl 2-5 part
Alundum (Al2O3) 3-6 part, Foral 1-3 part
Flexibilizer PPB-8101 15-18 part, stabilizing agent RWS 0.01-0.15 part
Coupling agent 0.1-0.3 part, phenolic resins 10-20 part
HoCu 22-4 part, nucleator 0.1-0.3 part
Cobalt oxide 6-8 part, sodium pyrophosphate 10-14 part
4 bromide 3-4 part, mullite crystal whisker 10-25 part.
2. a kind of Large Steel foundry goods high strength molding sand according to claim 1, is characterized in that: the raw material that described auxiliary material comprises following weight portion is prepared from:
Vermiculite 30 parts, DBSA 6 parts
Zinc dialkyl dithiophosphate 10-14 part, drift 4 parts, pearl
Alundum (Al2O3) 4 parts, Foral 2 parts
Flexibilizer PPB-8101 17 parts, stabilizing agent RWS 0.12 part
Coupling agent 0.15 part, 15 parts, phenolic resins
HoCu 23 parts, nucleator 0.2 part
Cobalt oxide 7 parts, sodium pyrophosphate 12 parts
4 bromide 3 parts, mullite crystal whisker 15 parts.
3. a kind of Large Steel foundry goods high strength molding sand preparation technology according to claim 1, is characterized in that: it comprises the following steps preparation: pulverizing, stirring, granulation, preheating, sintering, grinding, shaping.
CN201510310792.7A 2015-06-09 2015-06-09 High-strength molding sand for large steel casting Pending CN104942218A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510310792.7A CN104942218A (en) 2015-06-09 2015-06-09 High-strength molding sand for large steel casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510310792.7A CN104942218A (en) 2015-06-09 2015-06-09 High-strength molding sand for large steel casting

Publications (1)

Publication Number Publication Date
CN104942218A true CN104942218A (en) 2015-09-30

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CN201510310792.7A Pending CN104942218A (en) 2015-06-09 2015-06-09 High-strength molding sand for large steel casting

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CN (1) CN104942218A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106349639A (en) * 2016-08-29 2017-01-25 广西梧州通轩林产化学有限公司 Casting phenolic resin and preparation method thereof
CN110328326A (en) * 2019-07-30 2019-10-15 四川安岳宇良汽车水泵有限公司 A kind of water pump casting sand conditioning technique
CN110523914A (en) * 2019-09-17 2019-12-03 含山县荣盛机械铸造有限公司 A kind of preparation method of high temperature heat-resistant impact casting sand

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1060616A (en) * 1990-09-30 1992-04-29 国营青岛电站阀门厂 Moulding sand for casting
CN103567356A (en) * 2013-10-11 2014-02-12 铜陵市经纬流体科技有限公司 Sodium silicate sand with high wet-compressive strength and preparation method thereof
CN104475642A (en) * 2014-11-03 2015-04-01 繁昌县琦祥铸造厂 Anti-shakeout foundry molding sand and preparation method thereof
CN104475643A (en) * 2014-11-03 2015-04-01 繁昌县琦祥铸造厂 Carbon steel cast molding sand and preparation method thereof
WO2015058737A2 (en) * 2013-10-22 2015-04-30 Ask Chemicals Gmbh Molding material mixtures containing an oxidic boron compound and method for the production of molds and cores

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1060616A (en) * 1990-09-30 1992-04-29 国营青岛电站阀门厂 Moulding sand for casting
CN103567356A (en) * 2013-10-11 2014-02-12 铜陵市经纬流体科技有限公司 Sodium silicate sand with high wet-compressive strength and preparation method thereof
WO2015058737A2 (en) * 2013-10-22 2015-04-30 Ask Chemicals Gmbh Molding material mixtures containing an oxidic boron compound and method for the production of molds and cores
CN104475642A (en) * 2014-11-03 2015-04-01 繁昌县琦祥铸造厂 Anti-shakeout foundry molding sand and preparation method thereof
CN104475643A (en) * 2014-11-03 2015-04-01 繁昌县琦祥铸造厂 Carbon steel cast molding sand and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106349639A (en) * 2016-08-29 2017-01-25 广西梧州通轩林产化学有限公司 Casting phenolic resin and preparation method thereof
CN110328326A (en) * 2019-07-30 2019-10-15 四川安岳宇良汽车水泵有限公司 A kind of water pump casting sand conditioning technique
CN110523914A (en) * 2019-09-17 2019-12-03 含山县荣盛机械铸造有限公司 A kind of preparation method of high temperature heat-resistant impact casting sand

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Application publication date: 20150930