CN104941964B - A kind of pipeline corrosion protection coating region pipe end cleaning technology - Google Patents

A kind of pipeline corrosion protection coating region pipe end cleaning technology Download PDF

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Publication number
CN104941964B
CN104941964B CN201510260969.7A CN201510260969A CN104941964B CN 104941964 B CN104941964 B CN 104941964B CN 201510260969 A CN201510260969 A CN 201510260969A CN 104941964 B CN104941964 B CN 104941964B
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China
Prior art keywords
pipe end
water
pipe
cylinder
support plate
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CN201510260969.7A
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Chinese (zh)
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CN104941964A (en
Inventor
杨志刚
周庆忠
陈庆国
江勇
魏国强
虢夫堂
姜青松
陈华松
贾卫松
孔繁龙
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CNOOC Energy Technology and Services Ltd
Cnooc Development Zhuhai Pipeline Engineering Co Ltd
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CNOOC Energy Technology and Services Ltd
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Priority to CN201510260969.7A priority Critical patent/CN104941964B/en
Publication of CN104941964A publication Critical patent/CN104941964A/en
Application granted granted Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/021Cleaning pipe ends or pipe fittings, e.g. before soldering

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a kind of pipeline corrosion protection coating region pipe end cleaning technology, using following steps:One) in coating pipeline area, pipe end cleaning plant is arranged in into setting regions, pipe end cleaning plant includes water-cooling system and cleaning system, cleaning system includes frame, left and right two sets of hob cutter mechanisms arranged side by side and left and right two sets of shovel blade mechanisms arranged side by side are installed at the top of frame, two sets of shovel blade mechanisms are centrally located;Water-cooling system includes water outlet steel pipe, and multiple apopores are provided with the side wall of water outlet steel pipe, and water outlet steel pipe is fixed on the lower section of perching knife structure;Make the original position of top support plate, shovel blade mechanism and hob cutter mechanism in cleaning;Two) pipe end of the pipeline after completing to apply starts pipe end cleaning plant when arrangement is described the region of cleaning plant, after completing pipe end cleaning, makes pipe end cleaning plant reset.The present invention carries out mechanization to the pipe end of pipeline corrosion protection coating region using the cleaning plant of mechanization and clears up automatically, and efficiency high, security are good.

Description

A kind of pipeline corrosion protection coating region pipe end cleaning technology
Technical field
The present invention relates to a kind of technique for pipeline corrosion protection production, particularly a kind of pipeline corrosion protection coating region pipe end cleaning Technique.
Background technology
With the development of pipeline corrosion protection, production technology is improved constantly.To ensure the welding procedure between steel pipe, preservative process Need the naked steel for carrying out certain size in pipe end to reserve, the technique for adopting at present for:A work is arranged in corrosion prevention workshop coating region Adjacent two pipe ends reserved anticorrosive coat is scratched by people with special stroke of knife, then by two workmans at product inspection station (below Claim four stations) clear up the coating that pipe end is scratched.There are many defects in this kind of technique:One) four stage spaces are limited, when every tubing is stopped Between it is short, surrounding also has quality inspection operation, and operation comparatively dense has corresponding potential safety hazard.Two) this technique by three employees in difference Position is carried out, and is manual operations, there is the waste of manpower.Three) coating region steel pipe skin temperature reaches 200 degree or so, manually There is the danger scalded in high-temperature operation.
The content of the invention
The present invention provides a kind of pipeline corrosion protection coating region pipe end cleaning to solve technical problem present in known technology Pipe end cleaning process is moved forward by technique, the technique, reserved with coating region pipe end to scratch operation and merge, and is existed using mechanized equipment Coating region is on-line automatic to be completed.
The present invention is adopted the technical scheme that by solving technical problem present in known technology:A kind of pipeline corrosion protection is applied Deposited area's pipe end cleaning technology, using following steps:One) in coating pipeline area, pipe end cleaning plant is arranged in into setting regions,
The pipe end cleaning plant includes water-cooling system and cleaning system, and the cleaning system includes frame, in frame Top is provided with left and right two sets of hob cutter mechanisms arranged side by side and left and right two sets of shovel blade mechanisms arranged side by side, and two sets of shovel blade mechanisms are placed in the middle Arrange;Often covering the shovel blade mechanism includes perching knife, shovel seat, cylinder I, support I and two guide posts I, and the perching knife is fixed On the shovel seat, the cylinder I is fixed on the support I, and the support I is fixed on the top of the frame, two The guide post I is slidably connected on the support I, and the shovel seat is fixed on two guide posts I, is led described in two It is connected with the output end of the cylinder I to bar I by connector I;Often covering the hob cutter mechanism includes hobboing cutter, hob head, gas Cylinder II, support II and two guide posts II, the hobboing cutter are arranged on the hob head, and the cylinder II is fixed on the support On II, the support II is fixed on the top of the frame, and two guide posts II are slidably connected on the support II, institute State hob head to be fixed on two guide posts II, two guide posts II are defeated with the cylinder II by connector II Go out end connection;The water-cooling system includes water tank, water pump, flexible connection water pipe and water outlet steel pipe, and the water tank is fixedly installed, institute The import for stating water pump is connected with the water tank, and the outlet of the water pump is connected with the import of the flexible connection water pipe, described soft The outlet of property connecting water pipe is connected with the import of the water outlet steel pipe, on the side wall of the water outlet steel pipe is provided with multiple jet sides To the apopore towards cleaned pipe end, the water outlet steel pipe is arranged on the lower section of the perching knife and is fixed on the support I; Make the original position of the top support plate, the shovel blade mechanism and the hob cutter mechanism in cleaning;Two) after completing to apply Pipeline pipe end through being disposed with it is described state the region of cleaning plant when, start the Motor drive described in screw mandrel I rotate, band Move the top support plate and the shovel blade mechanism thereon, the hob cutter mechanism and the water outlet steel pipe and complete after coating Tunnel synchronization moves right, while starting the water pump and the cylinder II, the cylinder II drives the hobboing cutter reach to cut Pipe surface coating, the water outlet steel pipe spray cooling water, then, start the cylinder I and drive the perching knife reach, shovel to fall pipe The coating on road surface;After completing pipe end cleaning, the top support plate, the shovel blade mechanism and the hob cutter mechanism reach cleaning Final position, makes the cylinder II drive the hobboing cutter to reset, and makes the cylinder I drive the perching knife to reset, makes the motor The top braces sheet reset is driven, the water pump is closed, is completed a duty cycle.
The frame includes top support plate, midfoot support plate, middle frame and the base for setting gradually from top to bottom, The midfoot support plate is provided with guide rail horizontal-extending in left-right direction, is provided with slide block, on the slide block on the guide rail The top support plate affixed with which is provided with, screw is connected with the bottom surface of the top support plate, the screw is installed On screw mandrel I, the screw mandrel I and the guide rail parallel, the screw mandrel I are supported on the midfoot support plate, the screw mandrel I by Motor drive, the motor are arranged on the midfoot support plate;It is connected with the bottom surface of the midfoot support plate and vertically sets The screw mandrel II put, the screw mandrel II are arranged in the via of the top board of the middle frame, on the screw mandrel II are provided with two Individual locknut I, two locknuts I are separately positioned in the cover top surface and lower surface of the middle frame;The middle part frame Erection has base plate, and chute horizontal-extending along the longitudinal direction and supporting vertical plate, the base plate are provided with the top surface of the base In the chute, the base plate is provided with locking screw, and the locking screw is connected on the chute, in the base plate On be connected with screw mandrel III horizontal-extending along the longitudinal direction, the screw mandrel III is arranged in the via of the supporting vertical plate, in institute State and two locknuts II are installed on screw mandrel III, two locknuts II are separately positioned on the front surface and rear table of the supporting vertical plate On face.
The present invention has the advantages and positive effects that:Using pipe of the cleaning plant of mechanization to pipeline corrosion protection coating region End carries out mechanization and clears up automatically, and efficiency high, security are good.Existing pipe end prune job is moved forward, it is pre- with coating region pipe end Stay and scratch operation merging, improve existing process, only need one man operation, it is possible to reduce two workmans, save human cost, and drop The low labour intensity of operating personnel, reduces the security risk of prune job.
Description of the drawings
Fig. 1 is the stereogram of pipe end cleaning plant of the present invention;
Front views of the Fig. 2 for Fig. 1;
Top views of the Fig. 3 for Fig. 1;
Sectional views of the Fig. 4 for Fig. 1.
In figure:1-1, top support plate;1-2, midfoot support plate;1-3, middle frame;1-4, base;1-5, guide rail;1- 6th, slide block;1-7, screw;1-8, screw mandrel I;1-9, motor;1-10, screw mandrel II;1-11, locknut I;1-12, base plate;1-13, cunning Groove;1-14, supporting vertical plate;1-15, locking screw;1-16, screw mandrel III;1-17, locknut II;2-1, hobboing cutter;2-2, hob head;2- 3rd, cylinder II;2-4, support II;2-5, guide post II;2-6, connector;3-1, perching knife;3-2, shovel seat;3-3, cylinder I;3- 4th, support I;3-5, guide post I;3-6, connector I;4-1, water tank;4-2, water pump;4-3, flexible connection water pipe;4-4, water outlet steel Pipe.
Specific embodiment
For the content of the invention, feature and effect of the present invention can be further appreciated that, following examples are hereby enumerated, and coordinates accompanying drawing Describe in detail as follows:
Refer to Fig. 1~Fig. 4, a kind of pipeline corrosion protection coating region pipe end cleaning technology, using following steps:
One) in coating pipeline area, pipe end cleaning plant is arranged in into setting regions, the pipe end cleaning plant, including water Cooling system and cleaning system, the cleaning system include frame, left and right two sets of hobboing cutter machines arranged side by side are provided with the top of frame Structure and left and right two sets of shovel blade mechanisms arranged side by side, two sets of shovel blade mechanisms are centrally located.
Often covering the shovel blade mechanism includes perching knife 3-1, shovel seat 3-2, I 3-3 of cylinder, I 3-4 and two guide post of support I 3-5, the perching knife 3-1 are fixed on the shovel seat 3-2, and I 3-3 of the cylinder is fixed on I 3-4 of the support, described I 3-4 of frame is fixed on the top of the frame;Two I 3-5 of the guide post are slidably connected on I 3-4 of the support, the shovel Tool rest 3-2 is fixed on two I 3-5 of the guide post, and two I 3-5 of the guide post pass through I 3-6 of connector and the cylinder I The output end connection of 3-3.
The hob cutter mechanism is covered often including hobboing cutter 2-1, hob head 2-2, II 2-3 of cylinder, II 2-4 and two guiding of support , on the hob head 2-2, II 2-3 of the cylinder is fixed on II 2-3 of the support for II 2-5 of bar, the hobboing cutter 2-1, II 2-3 of the support is fixed on the top of the frame, and two II 2-5 of the guide post are slidably connected at II 2-4 of the support On, the hob head 2-2 is fixed on two II 2-5 of the guide post, and two II 2-5 of the guide post pass through II 2- of connector 6 are connected with the output end of II 2-3 of the cylinder.
The water-cooling system includes water tank 4-1, water pump 4-2, flexible connection water pipe 4-3 and water outlet steel pipe 4-4, the water tank 4-1 is fixedly installed, and the import of the water pump 4-2 is connected with the water tank 4-1, and the outlet of the water pump 4-2 is with the flexibility even The import connection of water receiving pipe 4-3, the outlet of the flexible connection water pipe 4-3 is connected with the import of the water outlet steel pipe 4-4, in institute The side wall for stating water outlet steel pipe 4-4 is provided with multiple jet directions towards the apopore of cleaned pipe end, and the water outlet steel pipe 4-4 sets Put in the lower section of the perching knife 3-1 and be fixed on I 3-4 of the support.Make top support plate 1-1, the shovel blade mechanism With original position of the hob cutter mechanism in cleaning.
In the present embodiment, the position adjustments of system are cleared up for convenience, before and after the frame is designed to, up and down and left Right adjustable structure.Top support plate 1-1 that the frame includes setting gradually from top to bottom, midfoot support plate 1-2, in Portion framework 1-3 and base 1-4.
Guide rail 1-5 horizontal-extending in left-right direction is provided with the midfoot support plate 1-2, is pacified on the guide rail 1-5 Equipped with slide block 1-6, the slide block 1-6 is provided with top support plate 1-1 affixed with which, in top support plate 1-1 Bottom surface on be connected with screw 1-7, on I 1-8 of screw mandrel, I 1-8 of the screw mandrel and guide rail 1-5 puts down the screw 1-7 OK, I 1-8 of the screw mandrel is supported on the midfoot support plate 1-2, and I 1-8 of the screw mandrel is driven by motor 1-9, the motor 1- 9 on the midfoot support plate 1-2.The present embodiment enables top support plate 1-1 or so to move using screw-drive mechanism It is dynamic.
Vertically arranged II 1-10 of screw mandrel, II 1-10 of the screw mandrel are connected with the bottom surface of the midfoot support plate 1-2 In the via of the top board of middle frame 1-3, two I 1-11 of locknut are installed on II 1-10 of the screw mandrel, two Individual I 1-11 of the locknut is separately positioned in the cover top surface and lower surface of middle frame 1-3.The present embodiment is by twisting Tight I 1-11 of locknut is adjustable come the upper-lower position for realizing midfoot support plate 1-2.
Middle frame 1-3 is provided with base plate 1-12, is provided with level along the longitudinal direction and prolongs on the top surface of the base 1-4 The chute 1-13 for stretching and supporting vertical plate 1-14, in the chute 1-13, the base plate 1-12 is provided with the base plate 1-12 Locking screw 1-15, the locking screw 1-15 are connected on the chute 1-13, are connected with along front on the base plate 1-12 Horizontal-extending III 1-16 of screw mandrel of rear direction, III 1-16 of the screw mandrel are arranged in the via of supporting vertical plate 1-14, in institute State and two II 1-17 of locknut are installed on III 1-6 of screw mandrel, two II 1-17 of the locknut are separately positioned on supporting vertical plate 1- On 14 front surface and rear surface.Locking screw 1-15 is unclamped, middle frame 1-3 can be realized by tightening II 1-17 of locknut Front and back position is adjusted.
Two) pipe end of the pipeline after completing to apply through being disposed with it is described state the region of cleaning plant when, start described Motor 1-9 drives I 1-8 of the screw mandrel rotations, drives top support plate 1-1 and the shovel blade mechanism thereon, the rolling Cutter mechanism and the water outlet steel pipe 4-4 are moved right with the tunnel synchronization completed after coating, while starting the water pump 4-2 and institute II 2-3 of cylinder is stated, II 2-3 of the cylinder drives the hobboing cutter 2-1 reaches to cut pipe surface coating, the water outlet steel pipe 4-4 Cooling water is sprayed, then, is started I 3-3 of cylinder and is driven the perching knife 3-1 reaches, shovel to fall the coating of pipe surface;Complete pipe After the cleaning of end, top support plate 1-1, the shovel blade mechanism and the hob cutter mechanism reach cleaning final position, make described II 2-3 of cylinder drives the hobboing cutter 2-1 to reset, and makes I 3-3 of the cylinder drive the perching knife 3-1 to reset, makes the motor 1-9 Drive top support plate 1-1 to reset, close the water pump 4-2, complete a duty cycle.
Although being described to the preferred embodiments of the present invention above in conjunction with accompanying drawing, the invention is not limited in The specific embodiment stated, above-mentioned specific embodiment are only schematic, be not it is restricted, this area it is common Technical staff in the case of without departing from present inventive concept and scope of the claimed protection, may be used also under the enlightenment of the present invention To make many forms, these are belonged within protection scope of the present invention.

Claims (1)

1. a kind of pipeline corrosion protection coating region pipe end cleaning technology, it is characterised in that adopt following steps:
One) in coating pipeline area, pipe end cleaning plant is arranged in into setting regions,
The pipe end cleaning plant includes water-cooling system and cleaning system, and the cleaning system includes frame, at the top of frame Left and right two sets of hob cutter mechanisms arranged side by side and left and right two sets of shovel blade mechanisms arranged side by side are installed, two sets of shovel blade mechanisms are set between two parties Put;
Often covering the shovel blade mechanism includes perching knife, shovel seat, cylinder I, support I and two guide posts I, and the perching knife is fixed on On the shovel seat, the cylinder I is fixed on the support I, and the support I is fixed on the top of the frame, two institutes State guide post I to be slidably connected on the support I, the shovel seat is fixed on two guide posts I, two guiding Bar I is connected with the output end of the cylinder I by connector I;
Often covering the hob cutter mechanism includes hobboing cutter, hob head, cylinder II, support II and two guide posts II, the hobboing cutter peace It is mounted on the hob head, the cylinder II is fixed on the support II, the support II is fixed on the top of the frame, Two guide posts II are slidably connected on the support II, and the hob head is fixed on two guide posts II, and two Guide post II described in root is connected with the output end of the cylinder II by connector II;
The water-cooling system includes water tank, water pump, flexible connection water pipe and water outlet steel pipe, and the water tank is fixedly installed, the water The import of pump is connected with the water tank, and the outlet of the water pump is connected with the import of the flexible connection water pipe, and the flexibility is even The outlet of water receiving pipe is connected with the import of the water outlet steel pipe, and multiple jet direction courts are provided with the side wall of the water outlet steel pipe To the apopore of cleaned pipe end, the water outlet steel pipe is arranged on the lower section of the perching knife and is fixed on the support I;
The frame includes top support plate, midfoot support plate, middle frame and the base for setting gradually from top to bottom, described Midfoot support plate is provided with guide rail horizontal-extending in left-right direction, and slide block is provided with the guide rail, and the slide block is provided with The top support plate affixed with which, is connected with screw on the bottom surface of the top support plate, and the screw is arranged on silk On bar I, the screw mandrel I and the guide rail parallel, the screw mandrel I are supported on the midfoot support plate, and the screw mandrel I is by motor Drive, the motor is arranged on the midfoot support plate;
Vertically arranged screw mandrel II is connected with the bottom surface of the midfoot support plate, the screw mandrel II is arranged on the middle part frame In the via of the top board of frame, two locknuts I are installed on the screw mandrel II, two locknuts I be separately positioned on it is described in In the cover top surface and lower surface of portion's framework;
The middle frame is provided with base plate, and chute horizontal-extending along the longitudinal direction and support are provided with the top surface of the base Riser, the base plate are arranged in the chute, and the base plate is provided with locking screw, and the locking screw is connected to the chute On, screw mandrel III horizontal-extending along the longitudinal direction is connected with the base plate, the screw mandrel III is arranged on the supporting vertical plate Via in, two locknuts II are installed on the screw mandrel III, two locknuts II are separately positioned on the supporting vertical plate Front surface and rear surface on;
Make the original position of the top support plate, the shovel blade mechanism and the hob cutter mechanism in cleaning;
Two) pipe end of the pipeline after completing to apply when being disposed with the region of the cleaning plant starts the motor and drives The dynamic screw mandrel I rotates, and drives the top support plate and the shovel blade mechanism thereon, the hob cutter mechanism and the water outlet Steel pipe is moved right with the tunnel synchronization completed after coating, while starting the water pump and the cylinder II, the cylinder II drives Pipe surface coating is cut in the dynamic hobboing cutter reach, and the water outlet steel pipe sprays cooling water, then, starts the cylinder I and drives The coating of pipe surface is fallen in the perching knife reach, shovel;Complete pipe end cleaning after, the top support plate, the shovel blade mechanism and The hob cutter mechanism reaches cleaning final position, makes the cylinder II drive the hobboing cutter to reset, drives the cylinder I described Perching knife resets, and makes the motor drive the top braces sheet reset, closes the water pump, complete a duty cycle.
CN201510260969.7A 2015-05-20 2015-05-20 A kind of pipeline corrosion protection coating region pipe end cleaning technology Active CN104941964B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201510260969.7A CN104941964B (en) 2015-05-20 2015-05-20 A kind of pipeline corrosion protection coating region pipe end cleaning technology

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CN104941964B true CN104941964B (en) 2017-03-29

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112226759B (en) * 2020-09-24 2022-09-06 哈尔滨科能熔敷科技有限公司 Cladding tube bank processing device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0087971A1 (en) * 1982-03-01 1983-09-07 Mcdermott Incorporated Apparatus for removing covering material from underwater pipelines
CN102125916A (en) * 2010-11-24 2011-07-20 番禺珠江钢管有限公司 Process for removing anti-corrosive coating from steel pipe end
CN202070973U (en) * 2011-03-29 2011-12-14 天华化工机械及自动化研究设计院 Anticorrosive coating removing and chamfer forming device for pipe end of outer wall of steel pipe
CN202780067U (en) * 2012-10-17 2013-03-13 成都蕴达管业有限公司 Special tool for peeling end of portable plastic-lined aluminum alloy pipe
CN103542197A (en) * 2013-10-15 2014-01-29 浙江越州防腐工程有限公司 Anticorrosive coating production line and process for steel pipes
CN103737084A (en) * 2013-12-30 2014-04-23 中国海洋石油总公司 Pipe end coating cutting device
CN204277113U (en) * 2014-11-28 2015-04-22 长春亚大汽车零件制造有限公司 Metal tube pipe end processor

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3563391B2 (en) * 2002-02-07 2004-09-08 有信株式会社 Cleaning, polishing and painting method of steel pipe inner surface using pipe end closing jig

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0087971A1 (en) * 1982-03-01 1983-09-07 Mcdermott Incorporated Apparatus for removing covering material from underwater pipelines
CN102125916A (en) * 2010-11-24 2011-07-20 番禺珠江钢管有限公司 Process for removing anti-corrosive coating from steel pipe end
CN202070973U (en) * 2011-03-29 2011-12-14 天华化工机械及自动化研究设计院 Anticorrosive coating removing and chamfer forming device for pipe end of outer wall of steel pipe
CN202780067U (en) * 2012-10-17 2013-03-13 成都蕴达管业有限公司 Special tool for peeling end of portable plastic-lined aluminum alloy pipe
CN103542197A (en) * 2013-10-15 2014-01-29 浙江越州防腐工程有限公司 Anticorrosive coating production line and process for steel pipes
CN103737084A (en) * 2013-12-30 2014-04-23 中国海洋石油总公司 Pipe end coating cutting device
CN204277113U (en) * 2014-11-28 2015-04-22 长春亚大汽车零件制造有限公司 Metal tube pipe end processor

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