CN104941881A - Central supply system for sealing rubber - Google Patents
Central supply system for sealing rubber Download PDFInfo
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- CN104941881A CN104941881A CN201510396147.1A CN201510396147A CN104941881A CN 104941881 A CN104941881 A CN 104941881A CN 201510396147 A CN201510396147 A CN 201510396147A CN 104941881 A CN104941881 A CN 104941881A
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- pressure sensor
- central
- sealing compound
- tank
- order filters
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Abstract
The invention discloses a central supply system for sealing rubber. The central supply system is composed of one mater control cabinet, one central storage tank, four 60-mesh filters, two buffer tanks, three 80-mesh filters, thirteen sanitary pressure sensors, five pneumatic plunger pumps and a central main pipeline. The master control cabinet is connected with the other devices, the central storage tank is connected with the 60-mesh filters through the pneumatic plunger pumps, the 60-mesh filters are further connected with the buffer tanks, the buffer tanks are connected with the 80-mesh filters through the pneumatic plunger pumps, and the other ends of the 80-mesh filters are connected with the central main pipeline. The front end and the rear end of each 60-mesh filter are each provided with one pressure sensor, and each buffer tank is provided with one pressure sensor; the front end and the rear end of each 80-mesh filter are each provided with one pressure sensor, the central main pipeline is composed of two main pipes, and each main pipe is provided with one pressure sensor. According to the system, rubber injection quality is obviously improved, personal labor is reduced, the utilization rate of the sealing rubber is improved, and the production environment is improved.
Description
Technical field
The present invention relates to sealing compound apparatus field, specifically sealing compound center fed system.
Background technology
Original sealing compound supply system mainly contains the compositions such as air piston pump (1), pneumatics pressure regulator valve (1) and pipe fitting, adopts a pump to supply the form of one or two machine.
Original method of supplying needs very multiple stage unit, and on-the-spot pipeline, equipment are mixed and disorderly; And glue bucket needs carrying and is placed on scene, in glue, ammoniacal liquor a large amount of volatilization can cause environmental pollution, and personnel health is influenced; Because adopt supply separately, pneumatic plunger pump performance characteristic can cause for glue pressure transient, affects glue-injection machine stability; In addition, cannot filter because lack enough filtration sealing compound large particulate matters, injecting glue quality is influenced.
Summary of the invention
The decline that the object of the present invention is to provide that injecting glue quality significantly improves, personnel work, sealing compound utilization rate improve, production environment improved sealing compound center fed system, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
Sealing compound center fed system, is made up of a master control cabinet, central repository tank, four 60 order filters, two buffer tanks, three 80 order filters, 13 hygiene-type pressure sensors, five air piston pumps and central main roads; Master control cabinet connects other equipment respectively, and central repository tank connects 60 order filters by air piston pump, 60 order filters also Connection Cache tank, and buffer tank connects 80 order filters by air piston pump, and the other end of 80 order filters connects central main road; A pressure sensor is respectively used in 60 order filter rear and front ends; Buffer tank is provided with a pressure sensor, and a pressure sensor is respectively established in 80 order filter rear and front ends, and central main road is made up of two supervisors, and every bar supervisor all has a pressure sensor.
As the further scheme of the present invention: buffer tank is provided with agitator.
As the further scheme of the present invention: all tank, pipeline, pump, valves contacted with sealing compound all adopt 316L stainless steel to make.
Compared with prior art, the invention has the beneficial effects as follows: the present invention makes injecting glue quality significantly improve, personnel work decline, and sealing compound utilization rate improves, and production environment improves.
A. because for glue pressure stability, filter effect obviously, injecting glue quality significantly improves, and glue-injection machine defect rate drops to 0.23% from original 0.35%, and customer complaint rate drops to 3.5ppb from original 6ppb;
B. because adopt center system, the transport of sealing compound and input per tour are by one man operation, and reduce site operation personnel's labour intensity, site operation personnel's quantity is less by 20 people is 14 people.
C. after adopting the present invention, in sealing compound bucket, glue remains controlled, and glue utilization rate improves, and utilization rate brings up to 98.5% from original 97%.
D. sealing compound bucket does not need to be placed on scene, and ammonia is non-volatile, and production environment is improved, on-the-spot clean and tidy.
Accompanying drawing explanation
Fig. 1 is structured flowchart of the present invention.
Detailed description of the invention
Below in conjunction with the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
Refer to Fig. 1, in the embodiment of the present invention, sealing compound center fed system, is made up of a master control cabinet, central repository tank, four 60 order filters, two buffer tanks, three 80 order filters, 13 hygiene-type pressure sensors, five air piston pumps and central main roads.
First sealing compound is injected by an air piston pump to central repository tank when the present invention uses, when glue amount reaches setting liquid level, (detecting liquid level by tank bottom pressure sensor) agitator starts (mixing time is set by automatic control system) automatically, stir water fully to be pumped out by a pneumatic plunger, deliver to buffer tank through 60 order filters (the using and the reserved).A pressure sensor detected pressures is respectively used in 60 order filter rear and front ends, sends warning message when front and back pressure differential transfinites, and reminds operating personnel to switch 60 order filters.Sealing compound in two buffer tanks (can realize the using and the reserved or use simultaneously) is delivered in central main road after delivering to three group of 80 order filter by three air piston pumps (dual-purpose standby).Buffer tank liquid level pressure sensor detects, and setting liquid level is at proper range, and liquid level extracts sealing compound lower than automatically starting air piston pump during setting value from central holding vessel, stops taking out glue when liquid level reaches higher limit.Three 80 order filter rear and front ends respectively establish a pressure sensor to detect its pressure, to report to the police when pressure differential transfinites, and remind operating personnel to switch 80 order filters.
Two buffer tanks are also provided with agitator, constant speed timing agitation (mixing time is set by automatic control system).
Central main road is made up of two supervisors, and every bar supervisor is upper by pressure sensor detected pressures, ensures the stable of output pressure, can realize two kinds of different sealing compound conveyings simultaneously, only need to be switched on the main line of needs during end use.
Whole system is controlled whole system by PLC by a master control cabinet, and carries out setting and the adjustment of parameter by man-machine interface.
Functionally: the present invention is center fed system, and scheme is decentralized supply before.The present invention can fundamentally ensure, for the stable raising injecting glue quality of glue laminated power, to solve the problem that sealing compound can not effectively filter, and supports the sealing compound of use two kinds of different models simultaneously, adds ease for use.
In structure: the present invention adopts center-control, can realize two kinds of different sealing compound constant pressure conveying systems; All tanks, pipeline, pump, valve etc. contacted with sealing compound all adopt 316L stainless steel to make.Original system adopts the link of simple pump and pipeline, cannot accomplish that constant voltage is carried.
Injecting glue is the important step that easy open cover is produced, and injecting glue quality directly affects the seal quality of jar, and collateral security of the present invention improves injecting glue quality for glue laminated power and filter effect aspect.This invention ensures that and supply the stable of glue laminated power to make injecting glue Quality advance; Solve the problem that sealing compound can not effectively filter, finished appearance is protected; Solve sealing compound scene of placing and cause ammoniacal liquor volatilization problems; Decrease sealing compound bucket transportation range, make production scene keep clean and tidy; Simultaneity factor support uses the sealing compound of two kinds of different models, adds ease for use.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present invention or essential characteristic, the present invention can be realized in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the present invention.
Claims (3)
1. sealing compound center fed system, it is characterized in that, be made up of a master control cabinet, central repository tank, four 60 order filters, two buffer tanks, three 80 order filters, 13 hygiene-type pressure sensors, five air piston pumps and central main roads; Master control cabinet connects other equipment respectively, and central repository tank connects 60 order filters by air piston pump, 60 order filters also Connection Cache tank, and buffer tank connects 80 order filters by air piston pump, and the other end of 80 order filters connects central main road; A pressure sensor is respectively used in 60 order filter rear and front ends; Buffer tank is provided with a pressure sensor, and a pressure sensor is respectively established in 80 order filter rear and front ends, and central main road is made up of two supervisors, and every bar supervisor all has a pressure sensor.
2. sealing compound center fed system according to claim 1, it is characterized in that, buffer tank is provided with agitator.
3. sealing compound center fed system according to claim 1, is characterized in that, all tank, pipeline, pump, valves contacted with sealing compound all adopt 316L stainless steel to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510396147.1A CN104941881A (en) | 2015-07-08 | 2015-07-08 | Central supply system for sealing rubber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510396147.1A CN104941881A (en) | 2015-07-08 | 2015-07-08 | Central supply system for sealing rubber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104941881A true CN104941881A (en) | 2015-09-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510396147.1A Pending CN104941881A (en) | 2015-07-08 | 2015-07-08 | Central supply system for sealing rubber |
Country Status (1)
| Country | Link |
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| CN (1) | CN104941881A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881219A (en) * | 2017-02-27 | 2017-06-23 | 安徽江淮汽车集团股份有限公司 | A kind of automobile plant is with new confession colloid system |
| CN107999301A (en) * | 2017-12-19 | 2018-05-08 | 贺州速丰木业股份有限公司 | A kind of glue system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005000982A (en) * | 2003-06-16 | 2005-01-06 | Matsushita Electric Ind Co Ltd | Device and method for applying flux, and flux used therefor |
| CN2741381Y (en) * | 2004-10-27 | 2005-11-23 | 唐国宝 | Central glue feeder |
| CN201988496U (en) * | 2011-02-25 | 2011-09-28 | 北京天维宝辰化学产品有限公司 | Glue liquor feeding mechanism provided with filter |
| CN202179111U (en) * | 2011-07-13 | 2012-04-04 | 开封市双全机械有限公司 | Centralized glue supply device |
| CN204380940U (en) * | 2014-12-28 | 2015-06-10 | 江西省福斯特新能源集团有限公司 | A kind of lithium battery pole piece coating machine |
-
2015
- 2015-07-08 CN CN201510396147.1A patent/CN104941881A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005000982A (en) * | 2003-06-16 | 2005-01-06 | Matsushita Electric Ind Co Ltd | Device and method for applying flux, and flux used therefor |
| CN2741381Y (en) * | 2004-10-27 | 2005-11-23 | 唐国宝 | Central glue feeder |
| CN201988496U (en) * | 2011-02-25 | 2011-09-28 | 北京天维宝辰化学产品有限公司 | Glue liquor feeding mechanism provided with filter |
| CN202179111U (en) * | 2011-07-13 | 2012-04-04 | 开封市双全机械有限公司 | Centralized glue supply device |
| CN204380940U (en) * | 2014-12-28 | 2015-06-10 | 江西省福斯特新能源集团有限公司 | A kind of lithium battery pole piece coating machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881219A (en) * | 2017-02-27 | 2017-06-23 | 安徽江淮汽车集团股份有限公司 | A kind of automobile plant is with new confession colloid system |
| CN107999301A (en) * | 2017-12-19 | 2018-05-08 | 贺州速丰木业股份有限公司 | A kind of glue system |
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Application publication date: 20150930 |
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| RJ01 | Rejection of invention patent application after publication |