Summary of the invention
The object of this invention is to provide a kind of underflow circulatory system of concentrator, the ore pulp be deposited on bottom concentrator can be made to carry out forced circulation flowing, after preventing concentrator storing, occur pressure rake or stuck phenomenon.Another object of the present invention is to provide a kind of concentrator comprising the above-mentioned underflow circulatory system.
For solving the problems of the technologies described above, the invention provides a kind of underflow circulatory system of concentrator, comprising thickening pond and being arranged at the underflow cylinder bottom described thickening pond, also comprising underflow circulating pump and underflow discharge pump; The entrance I of described underflow circulating pump is connected with described underflow cylinder, and outlet I is connected with described thickening pond, and the entrance II of described underflow discharge pump is connected with described underflow cylinder, and outlet II is connected with plasma discharge pipeline.
Preferably, the outer wall of described thickening pond is provided with standpipe, and described underflow circulation delivery side of pump I is connected with the entrance of described standpipe, and the outlet of described standpipe is connected with described thickening pond.
Preferably, the axial direction that described standpipe is parallel to described thickening pond is arranged on the outer wall of described thickening pond.
Preferably, the circumferential direction of described thickening pond is surrounded with endless tube, the outlet of described endless tube is connected with described thickening pond; Described standpipe is communicated with described endless tube by the first three-way pipe.
Preferably, also comprise the second three-way pipe, described plasma discharge pipeline is communicated with described endless tube by described second three-way pipe.
Preferably, stagger in the circumferential in the exit position of described standpipe and the exit position of described endless tube.
Preferably, the exit position of described standpipe and the exit position of described endless tube become 30 ° of-180 ° of angles in the circumferential.
Preferably, also comprise and being arranged on described plasma discharge pipeline for opening or close the first control valve of described plasma discharge pipeline.
Preferably, also comprise and being arranged on described standpipe for opening or close the second control valve of described standpipe.
Preferably, also comprise and being arranged on described endless tube, be positioned at the 3rd control valve of described first one of them interface of three-way pipe and be positioned at the 4th control valve of described first another interface of three-way pipe.
Preferably, also comprise and being arranged on described endless tube, be positioned at the 5th control valve of described second three-way pipe left end and be positioned at the 6th control valve of described second three-way pipe right-hand member.
Preferably, the entrance I place of described underflow circulating pump and the entrance II place of described underflow discharge pump are provided with suction tube.
Preferably, the exit of described standpipe and the exit of described endless tube are provided with drainage conduit.
Preferably, the entrance II place of described underflow discharge pump is also provided with for carrying out the cleaning hose dredged when line clogging.
Preferably, described underflow cylinder is provided with the spare interface for secondary discharge.
Preferably, described standpipe is provided with the sample tap for ore pulp sample of sampling.
Preferably, described standpipe or described endless tube or described underflow cylinder are provided with the pressure-detecting device for detecting ore pulp pressure.
Preferably, described underflow cylinder is also provided with the mud layer mass sensor for detecting pulp density.
The present invention also provides a kind of concentrator, and comprise fuselage and be arranged at the underflow circulatory system on described fuselage, wherein, the described underflow circulatory system is the underflow circulatory system described in above-mentioned any one.
The underflow circulatory system of concentrator provided by the present invention, mainly comprises underflow circulating pump and underflow discharge pump.Wherein, the entrance of underflow circulating pump is connected with underflow cylinder, and its outlet is connected with thickening pond; The entrance of underflow discharge pump is connected with underflow cylinder, and its outlet is connected with thickening pond.Because underflow cylinder is arranged on bottom thickening pond, so the qualified underflow ore pulp of the concentration prepared in thickening pond has just been deposited in underflow cylinder due to deadweight gradually.And underflow circulating pump is when normal work, by the pressure of Pulp pump self, the ore pulp of the certified concentration be deposited in underflow cylinder can be sucked from its porch, and then spray from exit.So the ore pulp of deposition just moves to underflow circulating pump in underflow cylinder, get back to from pump again in thickening pond, ore pulp is forced to carry out shuttling movement and so forth, reduce yield stress and the viscosity of ore pulp, there is pressure rake or stuck phenomenon after effectively preventing concentrator storing, thus make the concentrator of the band underflow circulatory system have preparation simultaneously and store the function of ore pulp; In addition, the ore pulp that concentration is qualified can also be discharged in plasma discharge pipeline smoothly by underflow discharge transport pump, is supplied to subsequent handling.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Please refer to Fig. 1, Fig. 1 is the overall structure front view of the first detailed description of the invention provided by the present invention.
In the first detailed description of the invention provided by the present invention, the underflow circulatory system of concentrator mainly comprises thickening pond 1, underflow cylinder 2, underflow circulating pump 3 and underflow discharge pump 4.
As shown in Figures 2 and 3, the left view of Fig. 2 underflow circulatory system that is the concentrator shown in Fig. 1; The top view of the underflow circulatory system that Fig. 3 is the concentrator shown in Fig. 1;
Wherein, thickening pond 1 is the key operation place of concentrator, and ore pulp carries out Separation of Solid and Liquid based on gravitational settling effect in thickening pond 1, thus pulp density is increased.The limpider clarified solution that thickening pond 1 top is separated is discharged by the annular chute at top, and the ore pulp that the density stayed is larger is then deposited in bottom thickening pond 1 owing to conducting oneself with dignity.Because underflow cylinder 2 is arranged on the bottom of thickening pond 1, therefore ore pulp just enters in underflow cylinder 2, engineering is commonly referred to as underflow ore pulp.Then by the effect of rake being arranged on slow circumvolve in thickening pond 1, ore pulp dewatered further thus reaches higher underflow density, meanwhile, the underflow ore pulp of thickening being discharged by bottom concentrator, ore pulp qualified for concentration is supplied to subsequent handling.
Underflow discharge pump 4, is generally arranged on thickening pond 1 bottom periphery, is mainly used in discharging being stored in the qualified underflow ore pulp of concentration in thickening pond 1.The entrance II401 of underflow discharge pump 4 is connected with the underflow cylinder 2 bottom thickening pond 1, and its outlet II402 is then connected with special plasma discharge pipeline 5.Therefore, during 4 normal operation of underflow discharge pump, under the pressure of Pulp pump, the ore pulp that concentration in underflow cylinder 3 is qualified just enters into underflow discharge pump 4, after in underflow discharge pump 4, stream turns around, flow in plasma discharge pipeline 5 from the outlet II402 of underflow discharge pump 4 again, finally discharge from plasma discharge pipeline 5 again, be supplied to subsequent handling.
Underflow circulating pump 3 is core components of the present invention, is generally also arranged on thickening pond 1 bottom periphery, and the underflow ore pulp being mainly used in making concentration qualified carries out forced circulation.The entrance I301 of underflow circulating pump 3 is connected with the underflow cylinder 2 bottom thickening pond 1, and its outlet I302 is then connected with thickening pond 1.Therefore, underflow circulating pump 3, when normal operation, by the pressure effect of Pulp pump self, makes to be deposited on the ore pulp that in underflow cylinder 3, concentration is qualified and enters from its entrance I301, after in underflow circulating pump 3, stream turns around, then flow out from the outlet I302 of underflow circulating pump 3.Because the outlet I302 of underflow circulating pump 3 is communicated with thickening pond 1, after therefore underflow ore pulp sprays from the outlet I302 of underflow circulating pump 3, flow back into again in thickening pond 1.Finally, ore pulp is forced to carry out shuttling movement and so forth, reduce yield stress and the viscosity of underflow ore pulp, after effectively preventing concentrator storing, occur pressure rake or stuck phenomenon, thus make the concentrator of the band underflow circulatory system have preparation simultaneously and store the function of ore pulp.Therefore, the concentrator of the underflow circulatory system is with when subsequent handling stops, without the need to stopping the preparation of ore pulp temporarily, the continuous seepage of ore pulp can be conducive to.
In order to strengthen the effect of underflow ore pulp forced circulation motion, the present embodiment is provided with standpipe 6 at the outer wall of thickening pond 1.The entrance of standpipe 6 is connected with the outlet I302 of underflow circulating pump 3, and its outlet is connected with thickening pond 1.Like this, underflow circulating pump 3 is first connected with standpipe 6, then is connected with thickening pond 1 by standpipe 6.Therefore, underflow circulating pump 3 is when normal operation, and the qualified underflow ore pulp of concentration, after underflow circulating pump 3, is introduced in standpipe 6, then is flow back in thickening pond 1 by standpipe 6.Because standpipe 6 is the pipelines with certain altitude, therefore after underflow ore pulp sprays from underflow circulating pump 3, the stroke that climbs carrying out certain distance can be forced to, thickening pond 1 is directly flow back into compared to after underflow circulating pump 3, this kind of mode makes the cyclic motion process of underflow ore pulp distance longer, the shuttling movement time is longer, and overall circulating effect is better.Herein preferably, standpipe 6 is parallel to the axial direction of thickening pond 1 at the setting position of thickening pond 1 outer wall, namely vertically arrange, make when the length of standpipe 6 is certain like this, underflow ore pulp need overcome self gravitation completely and vertically to climb motion, and such motion mode displacement is maximum, consuming time the longest, compared to other motion mode, improve the effect of forced circulation motion to a certain extent.Certainly, if standpipe 6 also can not vertically be arranged, the set-up mode such as with the axial direction of thickening pond 1 with certain angle also can adopt.In addition, not necessarily, therefore the quantity of standpipe 6 also not necessarily, but general, and standpipe 6 is oppositely arranged in the axial direction for the quantity of underflow circulating pump 3, can improve the effect of underflow circulation so to a certain extent.
In order to strengthen underflow ore pulp forced circulation movement effects further, the present embodiment is also provided with endless tube 7 on the axial direction of thickening pond 1.This endless tube 7 in the form of a ring, distributes round thickening pond 1, and endless tube 7 is provided with outlet, by this outlet, endless tube 7 is communicated with thickening pond 1.But endless tube 7 does not exist entrance, and underflow ore pulp directly can not enter in endless tube and circulate.For this, the present embodiment has set up a three-way pipe: the first three-way pipe 8, and one of them interface of this three-way pipe communicates with standpipe 6, and two other interface then accesses in endless tube 7, communicates with endless tube 7; Or one of them interface communicates with endless tube 7, two other interface then accesses in standpipe 6, and the connected mode communicated with standpipe 6 is also passable.No matter but which kind of connected mode, by the effect of the first three-way pipe 8, finally all make standpipe 6 be communicated with endless tube 7.So, underflow ore pulp is after spraying from the outlet I302 of underflow circulating pump 3, and a part enters in standpipe 6 carries out motion of climbing, and then flows back in thickening pond 1; Another part by the first three-way pipe 8, flow into and is divided into two strands after in endless tube 7 and carries out horizontal endless motion simultaneously, finally flow back in thickening pond 1 after the exit of endless tube 7 is converged after entering standpipe 6.
In addition, foregoing has mentioned standpipe 6 and endless tube 7, the outlet of this two pipe is all connected with thickening pond 1, therefore standpipe 6 is all be arranged on the outer wall of thickening pond 1 with the outlet of endless tube 7, only because standpipe 6 has certain altitude, therefore the outlet of standpipe 6 and the exit position of endless tube 7 are one high and one low distribution in the axial direction.And important be in circumferential direction, although the exit position of the exit position of standpipe 6 and endless tube 7 is not fixed, need the certain angle that staggers in the circumferential.The ore pulp that the ore pulp exported due to endless tube 7 and standpipe 6 export, not in the same side, is more conducive to the ore pulp flowing in thickening pond 1 like this.If but at homonymy, when thickening pond 1 diameter is very large, the ore pulp at the outlet I302 place of underflow circulating pump 3 also can only flow in side, the ore pulp of opposite side is by likely compacting, to likely be stuck or occur pressure rake phenomenon when harrow frame turns to compacted region, and so then not have the underflow circulatory system and solve effect that is stuck or pressure rake.
Herein preferably, the exit position of standpipe 6 and the exit position of endless tube 7 become 30 ° of-180 ° of angles in the axial direction, and optimum angle is 180 °, and namely the outlet of standpipe 6 and the outlet of endless tube 7 lay respectively at the two ends of thickening pond 1 certain diameter, are oppositely arranged.Like this, the move distance of underflow ore pulp in endless tube 7 just equals the girth of whole endless tube 7, reaches the longest move distance and the longest run duration, improves the effect of forced circulation motion to a certain extent.Certainly, the exit position of standpipe 6 also can not become 180 ° of angles in the axial direction with the exit position of endless tube 7, and the angles such as all the other such as 30 °, 60 °, 90 ° also can reach object of the present invention.
In sum, the present embodiment, by setting up endless tube 7, recycles the first three-way pipe 8, and standpipe 6 is communicated with endless tube 7.When 3 normal operation of underflow circulating pump, underflow ore pulp can carry out the motion in vertical plane and horizontal plane simultaneously, single straight line motion in one dimension is equivalent to upgrade to spatial three-dimensional movement, drastically increase move distance and the run duration of underflow ore pulp, therefore significantly improve the effect of underflow ore pulp forced circulation motion.
In addition, the effect of underflow ore pulp forced circulation motion can also be strengthened again further.For this reason, the present embodiment has set up the second three-way pipe 9.One of them joint of this three-way pipe communicates with plasma discharge pipeline 5, and two other joint then communicates with endless tube 7; Or one of them joint of this three-way pipe communicates with endless tube 7, and two other joint then communicates with plasma discharge pipeline 5.No matter which kind of connected mode, by the effect of the second three-way pipe 9, all makes plasma discharge pipeline 5 communicate with endless tube 7.Therefore, after underflow ore pulp sprays from the outlet II402 of underflow discharge pump 4, a part directly enters in plasma discharge pipeline 5 and discharges, and be supplied to subsequent handling, another part flow in endless tube 7 by the second three-way pipe 9 when through plasma discharge pipeline 5, and the outlet flow again through endless tube 7 carry out cyclic motion in endless tube 7 after is got back in thickening pond 1.To sum up, due to the existence of the second three-way pipe 9, plasma discharge pipeline 5 and endless tube 7 are communicated.Underflow ore pulp, while discharging from plasma discharge pipeline 5, can also flow in endless tube 7 and proceed circulation, improves the effect of underflow ore pulp forced circulation motion to a certain extent.
The present embodiment also provides a kind of concentrator, and comprise fuselage and be arranged at the underflow circulatory system on fuselage, wherein, the underflow circulatory system is identical with foregoing, repeats no more herein.
Please refer to Fig. 4, Fig. 4 is the overall structure schematic diagram of the second detailed description of the invention provided by the present invention;
The second detailed description of the invention provided by the present invention, the basis of the first detailed description of the invention is improved, is specially: set up control valve.The remainder of the underflow circulatory system that the present embodiment provides is identical with foregoing teachings, repeats no more herein.
When engineering actual job, because the supply/demand of industrial chain is complicated and changeable, therefore need the underflow circulatory system of concentrator can realize limit discharge, limit circulation, only circulation, the several functions such as do not discharge and only discharge, do not circulate.For this reason, in the second detailed description of the invention provided by the present invention, can be prepared as required neatly in order to ensure concentrator, store or the operation such as discharge, set up control valve at several key positions of the underflow circulatory system.Due to the passage that the effect of control valve in hydraulic system is by opening or close self, so the existence of control valve can make pipeline connection or the obstruct at control valve two ends.
First, plasma discharge pipeline 5 is provided with the first control valve 10, due to the effect of the first control valve 10, therefore can controls plasma discharge pipeline 5 at any time and open or close, thus make to enter the ore pulp circulation in plasma discharge pipeline 5 or obstruct.Then, standpipe 6 is provided with the second control valve 11, equally due to the effect of the second control valve 11, standpipe 6 can be controlled at any time and open or close.Secondly, endless tube 7 is also provided with control valve, be specially, the 3rd control valve 12 is provided with at an interface of the first three-way pipe 8, and be provided with the 4th control valve 13 at another interface of the first three-way pipe 8, by opening or close the 3rd control valve 12 and the 4th control valve 13 simultaneously, conducting at any time or obstruct the ore pulp of the first three-way pipe 8 can be flow into.Finally, same on endless tube 7, the 5th control valve 14 is provided with at an interface of the second three-way pipe 9, and be provided with the 6th control valve 15 at another interface of the second three-way pipe 9, by opening or close the 5th control valve 14 and the 6th control valve 15 simultaneously, conducting at any time or obstruct the ore pulp of the second three-way pipe 9 can be flow into.
Connect above-mentioned, the underflow circulatory system for concentrator realizes the operating mode of limit circulation, limit discharge, then need the first control valve 10 to open, make plasma discharge pipeline 5 be in the state of conducting, ore pulp is just discharged by plasma discharge pipeline 5; On the other hand, then need the second control valve 11 to open, make standpipe 6 be in the state of conducting, ore pulp is just circulated by standpipe 6.As for the 3rd control valve 12 and the 4th control valve 13 and the 5th control valve 14 and the 6th control valve 15, then can open or close arbitrarily.If all opened by above-mentioned four control valves, then from underflow circulating pump 3, the ore pulp of ejection carries out climb motion and horizontal endless motion simultaneously, and from underflow discharge pump 4, the ore pulp of ejection carries out discharge and horizontal endless motion simultaneously; If the 3rd control valve 12 and the 4th control valve 13 are opened, and the 5th control valve 14 and the 6th control valve 15 are closed, then from underflow circulating pump 3, the ore pulp of ejection carries out climb motion and horizontal endless motion, and from underflow discharge pump 4, the ore pulp of ejection only discharges, and does not carry out shuttling movement; If the 3rd control valve 12 and the 4th control valve 13 are closed, and the 5th control valve 14 and the 6th control valve 15 are opened, then from underflow circulating pump 3, the ore pulp of ejection only carries out motion of climbing, and the ore pulp of ejection from underflow discharge pump 4 also carries out horizontal endless motion while discharge.
Secondly, the operating mode that the underflow circulatory system for concentrator realizes only circulation, do not discharge, then need the first control valve 10 to close, make plasma discharge pipeline 5 be in the state of cut-off, ore pulp just cannot be discharged by plasma discharge pipeline 5.On the other hand, then need the second control valve 11 to open, make standpipe 6 be in the state of conducting, ore pulp is just circulated by standpipe 6.As for the 3rd control valve 12 and the 4th control valve 13 and the 5th control valve 14 and the 6th control valve 15, then can open or close arbitrarily.If all opened by above-mentioned four control valves, then from underflow circulating pump 3, the ore pulp of ejection carries out climb motion and horizontal endless motion simultaneously, and from underflow discharge pump 4, the ore pulp of ejection only carries out horizontal endless motion; If the 3rd control valve 12 and the 4th control valve 13 are opened, and the 5th control valve 14 and the 6th control valve 15 are closed, then from underflow circulating pump 3, the ore pulp of ejection carries out climb motion and horizontal endless motion, the ore pulp of discharging from underflow discharge pump 4 neither carries out discharge campaign, also do not carry out shuttling movement, be equivalent to the running that stopped underflow discharge pump 4; If the 3rd control valve 12 and the 4th control valve 13 are closed, and the 5th control valve 14 and the 6th control valve 15 are opened, then from underflow circulating pump 3, the ore pulp of ejection only carries out climbing motion, and from underflow discharge pump 4, the ore pulp of ejection only carries out horizontal endless motion.
Finally, the operating mode that the underflow circulatory system for concentrator realizes only discharge, do not circulate, then need the first control valve 10 to open, make plasma discharge pipeline 5 be in the state of conducting, ore pulp is just discharged by plasma discharge pipeline 5.On the other hand, then need the second control valve 11 to close, make standpipe 6 be in the state of cut-off, ore pulp just cannot be circulated by standpipe 6.As for the 3rd control valve 12 and the 4th control valve 13 and the 5th control valve 14 and the 6th control valve 15, then more special, this kind of above-mentioned four control valves of operating mode need Close All.
In sum, the present embodiment arranges control valve by the several crucial conduit positions in the underflow circulatory system, by opening or close corresponding control valve, make underflow circulating pump 3 and underflow discharge pump 4 independent or for subsequent use each other each other, the various operating modes that may occur in actual production operation process can be tackled.
The present embodiment also provides a kind of concentrator, and comprise fuselage and be arranged at the underflow circulatory system on fuselage, wherein, the underflow circulatory system is identical with foregoing, repeats no more herein.
Please refer to Fig. 5, Fig. 6 and Fig. 7, Fig. 5 is the partial structurtes schematic diagram of the third detailed description of the invention provided by the present invention; Fig. 6 is the partial structurtes schematic diagram of the third detailed description of the invention provided by the present invention; Fig. 7 is the partial structurtes schematic diagram of the third detailed description of the invention provided by the present invention.
The third detailed description of the invention provided by the present invention, the basis of the second detailed description of the invention is improved, is specially: add the device that needs are used when engineering actual job.The remainder of the underflow circulatory system that the present embodiment provides is identical with foregoing teachings, repeats no more herein.
In the third detailed description of the invention provided by the present invention, optimization is done to the underflow circulatory system of concentrator.First, be all provided with suction tube 16 at the entrance II401 place of the entrance I301 place of underflow circulating pump 3 and underflow discharge pump 4, the effect of this suction tube 16 is the suction increasing the pump housing, auxiliary pump housing suction.Therefore, under the effect of suction tube 16, time underflow circulating pump 3 and underflow discharge pump 4 carry out operation, just can more smoothly, easily ore pulp qualified for the concentration be deposited in underflow cylinder 2 be sucked in the pump housing, alleviate the load of underflow circulating pump 3 and underflow circulating pump 4, reduce the consumption of electric energy, save production cost.
For same consideration, the present embodiment is all provided with drainage conduit 17 in the exit of the exit of standpipe 6 and endless tube 7, and the effect of this drainage conduit 17 is the pressure increasing pipeline, secondary discharge.Therefore, under the effect of drainage conduit 17, flowing through the ore pulp of standpipe 6 and endless tube 7, passing through both outlets, larger expulsion pressure can be subject to, thus successfully spouting, alleviate the trapping phenomena of ore pulp at pipeline inner wall.
The present embodiment is provided with cleaning hose 18 at the entrance II401 place of underflow discharge pump 4, and the underflow circulatory system, when operating, may occur the situation that underflow pulp density is excessive, thus cause line clogging.After having had cleaning hose 18, just can, when line clogging, external water pressure be utilized to carry out backwash to pipeline, and then dredging pipeline, make the underflow circulatory system recover normal.
When Practical Project operation, underflow discharge pump 4 discharge capacity may be run in addition not enough, even underflow discharge pump 4 breaks down and to damage and can not the situation of normal discharge ore pulp, if processed not in time, after when so the ore pulp of real-time circulation reaches utmost carrying ability in concentrator, damage will be caused to concentrator.For this, the present embodiment is provided with spare interface 19 on underflow cylinder 2.Therefore, when there is above-mentioned emergency, by spare interface 19, excessive ore pulp can be discharged, alleviating the pressure of the underflow circulatory system.
The ore pulp that in concentrator, concentration is qualified, before being supplied to subsequent handling, also needs to carry out quality testing.For this reason, the present embodiment is provided with sample tap 20 on standpipe 6, and quality inspection personnel can carry out sample investigation by this sample tap 20 to the underflow ore pulp circulated, thus judges that whether the quality index such as the concentration of ore pulp are qualified.
In order to the service life of the life security and all kinds of device of the thickener underflow circulatory system that ensure operating personnel, the present embodiment is provided with pressure-detecting device 21 on underflow cylinder 3, on standpipe 6 or on endless tube 7, operating personnel can by the pressure of ore pulp in the parameter acquiring underflow circulatory system pipeline of reading pressure-detecting device 21, thus judge the concentration of ore pulp, and then carry out the operation such as supercharging or decompression.
In addition, in order to detect the concentration quality of ore pulp in underflow cylinder 3, the present embodiment is also provided with mud layer mass sensor 22 on underflow cylinder 3, can detect the parameters such as the pulp density quality in underflow cylinder 3 in real time, for technical staff's reference.
The present embodiment also provides a kind of concentrator, and comprise fuselage and be arranged at the underflow circulatory system on fuselage, wherein, the underflow circulatory system is identical with foregoing, repeats no more herein.