CN104941248B - A monoblock type ROCKET filter element - Google Patents

A monoblock type ROCKET filter element Download PDF

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Publication number
CN104941248B
CN104941248B CN201510384069.3A CN201510384069A CN104941248B CN 104941248 B CN104941248 B CN 104941248B CN 201510384069 A CN201510384069 A CN 201510384069A CN 104941248 B CN104941248 B CN 104941248B
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Prior art keywords
bar magnet
end cover
mounting ring
filter
bottom end
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CN104941248A (en
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何晟
邵晓云
丁立柱
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Feichao Shanghai New Materials Co ltd
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SHANGHAI RUNMING PRECISION TECHNOLOGY Co Ltd
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Abstract

A monoblock type ROCKET filter element, it is by handle, bar magnet mounting ring, O, upper end cover, bar magnet, fold filter material, bottom end cover, prop up stay tube, automatic telescopic connector forms, it is characterized in that: fold filter material upper end and use thermofussion welding connection to connect upper end cover, fold filter material lower end and be also adopted by thermofussion welding connection connection bottom end cover, bar magnet is inserted in bottom end cover bar magnet installing hole, fixed by upper end cover bar magnet fixing hole, ROCKET is the filter element of a big filter area, filter area is 35 times of common filter bag, can effectively solve to increase the service life, with the area occupied reducing system, the height-adjustable of filter element;Have bar magnet installation function;The good sealing effect of mounting O-shaped rings in y-type structure, filtering accuracy can 1 μm~200 μm, be used for substituting common filter bag, 1#, 2# basket can be coordinated to use.

Description

A monoblock type ROCKET filter element
Technical field
The design is to filter the innovation in industry, is mainly used to liquid and filters or gas filtration, and the most a monoblock type ROCKET filter element belongs to secondary filter technical field in fact.
Background technology
In the present state-of-the technology, some precious metal, rare metal can not reclaim, but and then the raising useful component of science and technology can develop again, resource is comprehensively utilized existing a lot of examples at home and abroad, as extracted containing plentiful and substantial gold, silver, copper, the useful components such as ferrum are fully recycled, economic benefit extra earning also has the biggest deficiency, such as in existing filtration industry, innovate the device product of intention and lack, the improvement that major part is all on small scale on old filter plant, the sock filtration area of its central role playing filtration is the least, service life is short and needs frequently to change, cause the waste of process costs, it is big that the volume of filter takies workshop area greatly.
The design is the filter element of a big filter area, filter area is 3-5 times of common filter bag, can effectively solve to increase the service life, with the area occupied reducing system, by a stay tube, adjust the total height of product, to adapt to the basket of differing heights, have bar magnet installation function, this function can select according to actual needs, in y-type structure can mounting O-shaped rings, good sealing effect, reference to standard number: 2008100361822.
Summary of the invention
In order to solve disadvantages mentioned above, the ROCKET of the design innovation, filtering element is filtered for a folding without interior purchasing ore, filter area is 3 times of common filter bag, can effectively solve to increase the service life, with the area occupied reducing system, pass through support member, can adjust the height of filter element, to adapt to the height of different basket, bar magnet mounting ring is that selectivity is installed, install when needing to install bar magnet, ROCKET is installed in filter, is coordinated with filter floral disc by mounting O-shaped rings in the y-type structure of upper end cover, reaches sealing effectiveness.
One core point of this product and intention is main body filter element form structure (is multiple times than the filter area of identical installation dimension filter bag and holds dirty ability), it is fully equivalent to filter bag with the mounting interface of filter housings, the structure i.e. realizing filter element meets the installation requirement of filter bag simultaneously, the function increased can be realized, have again good technique inheritance;As for " overall structure " primarily to overcome the weakness of split type structure, better meet the application demand of filtering accuracy and efficiency.
Technical scheme
A monoblock type ROCKET filter element, it is made up of handle, bar magnet mounting ring, O, upper end cover, bar magnet, folding filter material, bottom end cover, a stay tube, automatic telescopic connector, it is characterized in that: fold filter material upper end and use thermofussion welding connection to connect upper end cover, folding filter material lower end uses thermofussion welding connection to connect bottom end cover, bar magnet is inserted in bottom end cover bar magnet installing hole, upper end cover bar magnet fixing hole fix.A monoblock type ROCKET filter element, is made up of handle 1, bar magnet mounting ring 2, O 3, upper end cover 4, bar magnet 5, folding filter material 6, bottom end cover 8, a stay tube 9, automatic telescopic connector 11, and its process sequence is: one folds;Two longitudinal seam weldings;Three Upper end cover bottom end cover assembles with filter material;Four install handle;Five install a stay tube;Six fix bar magnet mounting ring and bar magnet installation;Seven mounting O-shaped rings realize filter element overall integrity, folding filter material 6 upper end uses thermofussion welding connection to connect upper end cover 4, folding filter material 6 lower end uses thermofussion welding connection to connect bottom end cover 8, bar magnet 5 is inserted in bottom end cover bar magnet installing hole 7, fixed by upper end cover bar magnet fixing hole 10, upper end cover 4 middle bolt fixed installation bar magnet mounting ring 2, installs handle 1 in the activity of bar magnet mounting ring 2 centrage two ends, and the bottom of bottom end cover 8 automatic telescopic connector 11 connects a stay tube 9.
Bolt fixed installation bar magnet mounting ring in the middle of described upper end cover, in the activity of bar magnet mounting ring centrage two ends, handle is installed, the bottom of bottom end cover automatic telescopic connector connects a stay tube, bar magnet mounting ring is for may select bar magnet mounting ring assembly according to demand, filter material can be the filtering material different nominal precision of the composition ROCKET with absolute precision of single or multiple lift, filter material also can add and fills activated carbon, the filtering materials such as resin, realize the adsorption function to Cucumber, filtering accuracy has 1 μm, 5 μm, 10 μm, 25 μm, 50 μm, 100 μm, 200 μm, the material of filter material has: PP, PET, PTFE, activated carbon-fiber felt etc., bar magnet mounting ring may select the part (bar magnet) of use, can require to install at any time according to actual process, take out, flexible Application.
Described bar magnet is under the magnetic field that specific currents produces, filter medium can adsorb containing useful components such as plentiful and substantial gold, silver, copper, ferrum, the most just improve filtering accuracy and purity, can also sufficiently be recycled, a stay tube can have grafting snap and engagement thread two kinds with the connection of base.
Described ROCKET is used for substituting common filter bag, 1#, 2# basket can be coordinated to use, ROCKET is made up of filter material, upper end cover, bottom, O, support member, bar magnet mounting ring assembly, handle, filter material can be the filtering material different nominal precision of the composition ROCKET with absolute precision of single or multiple lift, filter material also can add and fills the filtering material such as activated carbon, resin, realize the adsorption function to Cucumber, filtering accuracy has 1 μm, 5 μm, 10 μm, 25 μm, 50 μm, 100 μm, 200 μm, for substituting common filter bag, 1#, 2# basket is coordinated to use.
Due to this monoblock type ROCKET filter element, being made up of handle, bar magnet mounting ring, O, upper end cover, bar magnet, folding filter material, bottom end cover, a stay tube, automatic telescopic connector, its process sequence is: one folds;Two longitudinal seam weldings;Three Upper end cover bottom end cover assembles with filter material;Four install handle;Five install a stay tube;Six fix bar magnet mounting ring and bar magnet installation;Seven mounting O-shaped rings realize the integrity that ROCKET filter element is overall.
It is that one or more layers first specifies the filter material of fabric width, by special folding machine, filter material is folded into n continuous print W shape, the material folding filter material is, use in the upper end folding filter material thermofussion welding connection to connect upper end cover again, then use thermofussion welding connection to carry out longitudinal seam welding on the longitudinal joint of the lower end with bottom end cover front face that fold filter material.
Bar magnet mounting ring is fixedly mounted with bolt the most again on upper end cover, then bottom bottom end cover, it is pressed into automatic telescopic connector, a stay tube is patched the bottom at bottom end cover, finally handle is movably arranged in bar magnet mounting ring, O it is inserted in, it is achieved filter element overall integrity in the seal groove of upper end cover.
When filtering technique needs, extract the bolt fixedly mounting bar magnet mounting ring on upper end cover, by handle, bar magnet mounting ring is proposed from upper end cover, then bar magnet is inserted in bottom end cover bar magnet installing hole, cover bar magnet mounting ring, fixing by upper end cover bar magnet fixing hole location, then fix bar magnet mounting ring with bolt on upper end cover.
Longitudinal seam welding refers to: the filter material after folding joins end to end, use sweat soldering or ultra-sonic welded that its head and the tail are connected into tubular and realize integrity, the filter material of ROCKET passes through folding mode, take employing sweat soldering and realize integrity, using sweat soldering mode to test integrity between filter material and upper end cover, bottom end cover, filter material passes through folding mode, uses sweat soldering to realize integrity, using sweat soldering mode to test integrity between filter material and upper end cover, bottom end cover, fundamental order is:
1. fold: one or more layers specifies the filter material of fabric width by special folding machine;
2. longitudinal seam welding: the filter material after folding joins end to end, uses sweat soldering that its head and the tail are connected into tubular;
3. upper end cover, bottom end cover assemble with filter material;
4. installation handle.
Beneficial effect
This product and intention a core point be main body filter element form structure (be multiple times than the filter area of identical installation dimension filter bag and hold dirty ability), it is fully equivalent to filter bag with the mounting interface of filter housings, the structure i.e. realizing filter element meets the installation requirement of filter bag simultaneously, the function increased can be realized, have again good technique inheritance;As for " overall structure " primarily to overcome the weakness of split type structure, better meet the application demand of filtering accuracy and efficiency.
ROCKET is the filter element of a big filter area, and filter area is 3-5 times of common filter bag, can effectively solve to increase the service life, with the area occupied of reduction system, the height-adjustable of filter element;Have bar magnet installation function;The good sealing effect of mounting O-shaped rings in y-type structure, filtering accuracy can 1 μm~200 μm, be used for substituting common filter bag, 1#, 2# basket can be coordinated to use.
Accompanying drawing explanation
Accompanying drawing 1 is: filter element profile;
Accompanying drawing 2 is: upper end cover schematic diagram;
Accompanying drawing 3 is: upper and lower covers filter material installation diagram;
Accompanying drawing 4 is: filter element top perspective view;
Accompanying drawing 5 is: filter element stereogram of bottom view.
In figure:Handle=1, bar magnet mounting ring=2, O 3, upper end cover=4, bar magnet=5, folding filter material=6, bottom end cover bar magnet installing hole=7, bottom end cover=8, stay tube=9, upper end cover bar magnet fixing hole=10, automatic telescopic connector=11.
Specific embodiments
A monoblock type ROCKET filter element, is made up of handle 1, bar magnet mounting ring 2, O 3, upper end cover 4, bar magnet 5, folding filter material 6, bottom end cover 8, a stay tube 9, automatic telescopic connector 11, and its process sequence is: one folds;Two longitudinal seam weldings;Three Upper end cover bottom end cover assembles with filter material;Four install handle;Five install a stay tube;Six fix bar magnet mounting ring and bar magnet installation;Seven mounting O-shaped rings realize filter element overall integrity, folding filter material 6 upper end uses thermofussion welding connection to connect upper end cover 4, folding filter material 6 lower end uses thermofussion welding connection to connect bottom end cover 8 again, bar magnet 5 is inserted in bottom end cover bar magnet installing hole 7, fixed by upper end cover bar magnet fixing hole 10, upper end cover 4 middle bolt fixed installation bar magnet mounting ring 2, installs handle 1 in the activity of bar magnet mounting ring 2 centrage two ends, and the bottom of bottom end cover 8 automatic telescopic connector 11 connects a stay tube 9.
Embodiment one:
One or more layers first specify the filter material 6 of fabric width, by special folding machine, filter material 6 folding is folded into n continuous print W shape, the material folding filter material 6 is, use in the upper end folding filter material 6 thermofussion welding connection to connect upper end cover 4 again, then use thermofussion welding connection to carry out longitudinal seam welding on the longitudinal joint of the lower end with bottom end cover 8 front face that fold filter material 6.
Bar magnet mounting ring 2 is fixedly mounted with bolt the most again on upper end cover 4, then bottom bottom end cover 8, it is pressed into automatic telescopic connector 11, a stay tube 9 is patched in the bottom of bottom end cover 8, finally handle 1 is movably arranged in bar magnet mounting ring 2, O 3 it is inserted in, it is achieved filter element overall integrity in the seal groove of upper end cover 4.
Embodiment two:
When filtering technique needs, extract the bolt fixedly mounting bar magnet mounting ring 2 on upper end cover 4, by handle 1, bar magnet mounting ring 2 is proposed from upper end cover 4, then bar magnet 5 is inserted in bottom end cover bar magnet installing hole 7, cover bar magnet mounting ring 2, positioned fixing by upper end cover bar magnet fixing hole 10, bar magnet mounting ring 2 is fixed with bolt again on upper end cover 4, bar magnet 5 is under the magnetic field that specific currents produces, filter medium can adsorb containing plentiful and substantial gold, silver, copper, the useful components such as ferrum, the most just improve filtering accuracy and purity, can also sufficiently be recycled.
Longitudinal seam welding refers to: the filter material after folding joins end to end, use sweat soldering that its head and the tail are connected into tubular and realize integrity, the filter material of ROCKET passes through folding mode, take employing sweat soldering and realize integrity, sweat soldering mode is used to test integrity between filter material and upper end cover, bottom end cover, filter material passes through folding mode, uses sweat soldering to realize integrity, uses sweat soldering mode to test integrity between filter material and upper end cover, bottom end cover.
Fundamental order is:
1. fold: one or more layers specifies the filter material of fabric width by special folding machine;
2. longitudinal seam welding: the filter material after folding joins end to end, uses sweat soldering or ultra-sonic welded that its head and the tail are connected into tubular;
3. upper end cover, bottom end cover assemble with filter material;
4. handle is installed.
Final statement
The innovation creative design bar magnet magnetic force is evenly distributed, adsorptivity is strong, there is installation simple operations and facilitate the feature that cost of manufacture is cheap, the technical staff of the industry can learn its process by open bulletin file, should be understood that completely and replicate, and the design is not limited by above-described embodiment scope, described in above-described embodiment and description;The innovation structure principle of the design part is simply described; on the premise of without departing from the spirit and scope of the design; also will have various changes and modifications; such as increase the service life in the case of not changing original structure; it is effectively increased consumer products production capacity; reducing adnexa, cost of equipment maintenance etc., these changes and improvements all should fall in the scope of design that this is claimed, and the scope that this case claims is by appending claims and equivalent circle thereof.

Claims (2)

  1. The most a Integral filtering element, being made up of handle (1), bar magnet mounting ring (2), O (3), upper end cover (4), bar magnet (5), folding filter material (6), bottom end cover (8), a stay tube (9), automatic telescopic connector (11), its process sequence is: one folds;Two longitudinal seam weldings;Three Upper end cover bottom end cover assembles with filter material;Four install handle;Five install a stay tube;Six fix bar magnet mounting ring and bar magnet installation;Seven mounting O-shaped rings realize filter element overall integrity, folding filter material (6) upper end uses thermofussion welding connection to connect upper end cover (4), folding filter material (6) lower end uses thermofussion welding connection to connect bottom end cover (8) again, bar magnet (5) is inserted in bottom end cover bar magnet installing hole (7), fixed by upper end cover bar magnet fixing hole (10), it is characterized in that: bolt fixed installation bar magnet mounting ring (2) in the middle of upper end cover (4), in the activity of bar magnet mounting ring (2) centrage two ends, handle (1) is installed, the bottom of bottom end cover (8) automatic telescopic connector (11) connects a stay tube (9), the connection propping up stay tube (9) and base has grafting snap and engagement thread two kinds.
  2. A Integral filtering element the most according to claim 1, it is characterized in that: when filtering technique needs, extract the bolt of upper end cover (4) upper fixed installation bar magnet mounting ring (2), by handle (1), bar magnet mounting ring (2) is proposed from upper end cover (4), then bar magnet (5) is inserted in bottom end cover bar magnet installing hole (7), cover bar magnet mounting ring (2), fixing by upper end cover bar magnet fixing hole (10) location, bar magnet mounting ring (2) is fixed with bolt again on upper end cover (4), bar magnet (5) is under the magnetic field that specific currents produces, filter medium absorption is containing plentiful and substantial gold, silver, copper, ferrum useful component, improve filtering accuracy sufficiently to be recycled with purity.
CN201510384069.3A 2015-07-03 2015-07-03 A monoblock type ROCKET filter element Active CN104941248B (en)

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Application Number Priority Date Filing Date Title
CN201510384069.3A CN104941248B (en) 2015-07-03 2015-07-03 A monoblock type ROCKET filter element

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CN104941248B true CN104941248B (en) 2016-08-10

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016005762A1 (en) * 2016-05-10 2017-11-16 Hydac Filter Systems Gmbh filter element
CN106334624A (en) * 2016-09-29 2017-01-18 博大新能科技有限公司 Device for improving gas combustion efficiency

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006022816B4 (en) * 2006-05-13 2008-03-27 Wolftechnik Filtersysteme Gmbh Installation kit for filter housing
CN201618467U (en) * 2009-12-31 2010-11-03 晋江市捷达汽车配件有限公司 Magnetic-type filter
CN103867537B (en) * 2014-03-20 2016-08-17 上海朗境流体技术有限公司 Return filter and the method filtering fluid thereof
CN204170489U (en) * 2014-10-23 2015-02-25 上海闰铭精密技术有限公司 A kind of core type filter bag

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Address after: Room 472, 1180 Nanting Highway, Fengxian Zhuang Xingzhen, Fengxian District, Shanghai, 201415

Patentee after: FEICHAO (SHANGHAI) ENVIRONMENTAL TECHNOLOGY Co.,Ltd.

Address before: Room 472, 1180 Nanting Highway, Fengxian Zhuang Xingzhen, Fengxian District, Shanghai, 201415

Patentee before: SHANGHAI RUNMING PRECISION TECHNOLOGY Co.,Ltd.

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Address after: 201400 Room 101, floor 1, block B, building 5, Lane 123, Huancheng East Road, Fengxian District, Shanghai

Patentee after: Feichao (Shanghai) Environmental Technology Co.,Ltd.

Address before: Room 472, 1180 Nanting Highway, Fengxian Zhuang Xingzhen, Fengxian District, Shanghai, 201415

Patentee before: FEICHAO (SHANGHAI) ENVIRONMENTAL TECHNOLOGY Co.,Ltd.

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Address after: 201401 Room 101, 1st floor, block B, No.1, Lane 123, Huancheng East Road, Fengxian District, Shanghai

Patentee after: Feichao (Shanghai) New Materials Co.,Ltd.

Address before: 201400 Room 101, floor 1, block B, building 5, Lane 123, Huancheng East Road, Fengxian District, Shanghai

Patentee before: Feichao (Shanghai) Environmental Technology Co.,Ltd.

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