CN104929052A - Cable heating device - Google Patents
Cable heating device Download PDFInfo
- Publication number
- CN104929052A CN104929052A CN201510373977.2A CN201510373977A CN104929052A CN 104929052 A CN104929052 A CN 104929052A CN 201510373977 A CN201510373977 A CN 201510373977A CN 104929052 A CN104929052 A CN 104929052A
- Authority
- CN
- China
- Prior art keywords
- heating
- cable
- ring
- axially open
- compression ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 40
- 238000009413 insulation Methods 0.000 claims abstract description 5
- 238000005260 corrosion Methods 0.000 claims description 17
- 230000007797 corrosion Effects 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 238000002955 isolation Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract 4
- 238000004321 preservation Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 21
- 229910001220 stainless steel Inorganic materials 0.000 description 12
- 239000010935 stainless steel Substances 0.000 description 12
- 239000000835 fiber Substances 0.000 description 11
- 230000001681 protective effect Effects 0.000 description 10
- 238000004026 adhesive bonding Methods 0.000 description 7
- 230000001965 increasing effect Effects 0.000 description 7
- 238000003466 welding Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 238000000576 coating method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002040 relaxant effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Resistance Heating (AREA)
Abstract
The invention discloses a cable heating device, which comprises a heating layer provided with a heating wire, wherein a heating ring provided with an axial opening is formed by the heating layer, and a heat preservation layer, a metal elastic pressurizing ring and a heat insulation layer which are sequentially stacked outside one surface of the heating layer; a plurality of annular tightening belts are arranged on the metal elastic pressing ring at intervals; each annular tightening belt bypasses the metal elastic pressurizing ring from the edge of one side of the axial opening of the metal elastic pressurizing ring to the edge of the other side of the axial opening, one end of each annular tightening belt is connected with a tension ring buckle, and the other end of each annular tightening belt is provided with a tightening belt extending part which extends out of the axial opening and is buckled with the tension ring buckle; and a temperature control sensor is arranged on the heating ring, and the control end of the temperature control sensor is electrically connected with the controller. Compared with the prior art, the invention can form a sealed space between the winding and lapping layers on the cable, and prevent the cable from being corroded by water and harmful objects in the atmosphere.
Description
Technical field
The present invention relates to bridge construction field of engineering technology, especially a kind of for circular or object polygons such as galvanized wire for suspension bridges, need outer wrapping fiber enhancing resilient flexibility buffer zone or the contour molecular flexibility material of rubber to carry out the instrument of thermal welding.
Background technology
Cable is one of most important primary structure member of suspension bridge, is called as " lifeline ", and it is chronically exposed in atmospheric environment, undergos the erosion of various adverse environmental factors.And cable is non-exchange component, therefore the life-span of cable directly affects the service life of suspension bridge.The anti-corrosion mode of most of galvanized wire for suspension bridge is for case to be: steel wire carries out zinc-plated process, and coating putty after cable is shaped also is wound around round wire, finally at its external coating composite coating.Carry out anticorrosion, but under harsh environments, be especially used in the structure of stressed complexity, these composite coatings are easy to cracking, once cracking, the impurity such as moisture will invade its internal corrosion cable.Therefore, it is most important that the anticorrosion sheath of outermost layer is set, before increasing by using fiber, resilient flexibility protective materials, rubber strip or macromolecular material are wrapped on cable, fiber is made to increase front resilient flexibility protective materials or rubber strip and macromolecular material gluing on cable, as anticorrosion sheath by the mode of heating pressurization again; Extraneous rugged environment can be completely cut off, effectively prevent the intrusion of moisture.At present adopt adhesive tape to be directly wrapped in cable dries naturally or local application of heat's blower fan heats and makes it gluing more.In use there are the following problems for the bonding mode of this winding: 1, easily occur phenomenons such as relaxing, come off along with passage of time is wound around between bonding layer and overlap joint mouth, do not reach the effect of sealing protection, application life is short.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of cable heater, easily occurs relaxing to solve existing winding bonding layer on cable and the overlap joint mouth of being wrapped in, comes off and problem that application life is short.
The technical scheme that technical solution problem of the present invention adopts is: this cable heater comprises the zone of heating being provided with heater strip, by described zone of heating and successively folded insulation layer, metallic elastic compression ring and the isolation layer be located at outside described zone of heating one side form the heating collar that is provided with axially open; Described metallic elastic compression ring is interval with many annular belt tensioners; Annular belt tensioner described in every bar walks around the edge of described metallic elastic compression ring to described axially open opposite side from the edge of described metallic elastic compression ring axially open side, one end of described annular belt tensioner is connected with pulling force latch closure, and the other end of described annular belt tensioner is provided with the belt tensioner extension stretching out described axially open and described pulling force latch closure and be interlockingly connected; Described heating collar is provided with temperature control sensor, and the control end of described temperature control sensor is electrically connected with controller.
In above-mentioned cable heater technical scheme, technical scheme can also be more specifically: described metallic elastic compression ring is made up of corrosion resistant plate, and the thickness of this corrosion resistant plate is 0.5 millimeter ~ 0.8 millimeter.
Further: the edge of described heating collar in described axially open both sides is equipped with corrosion resistant plate liner plate, and described corrosion resistant plate liner plate is provided with handle.
Further: described sensor unit has temperature pick up and humidity sensor, the control end of described temperature pick up and the control end of described humidity sensor are electrically connected with described controller respectively by wire.
Owing to have employed technique scheme, the present invention compared with prior art has following beneficial effect: 1, during heating, first heating collar is enclosed within the cable cylindrical being wound with the front resilient flexibility protective materials of fiber increasing or rubber strip and macromolecular material etc., the belt tensioner extension that every bar annular is tightened up and pulling force latch closure snapping, constantly tighten up the pulling force latch closure on belt tensioner extension, tightening force annular belt tensioner is delivered on stainless steel elastic pressurized circle, before fiber on cable increases, resilient flexibility protective materials or rubber strip and macromolecular material etc. are subject to the normal pressure that stainless steel elastic pressurized circle applies, thus make the front resilient flexibility protective materials of multi-layer fiber increasing or rubber strip and macromolecular material etc. at high temperature, effective hot melt gluing under the effect of pressure, simultaneously by controller setting heating-up temperature and heat time, design temperature is reached, after the time when heating-up temperature, time, snare will be heated again and rotate an angle, heated again by the cable of heating collar to same sections, its objective is that before increasing the fiber at axially open place, resilient flexibility protective materials or rubber strip and macromolecular material etc. carry out thermal welding, when heating-up temperature, time reach design temperature, the time unclamps pulling force latch closure, takes off the hot melt gluing that heating collar then completes cable first sections, now can carry out thermal welding to the next sections of cable, circulate successively, adhesive tape layer and layer, the gluing overlapped between mouth are firm, there will not be the phenomenon that gets loose, not only improve construction quality, also shorten the construction period, 2, the winding overlap joint on cable forms gluing between layers, between overlap joint mouth and overlap joint mouth, thus forms seal cavity, and protection cable or capped object by the erosion of the water in air and harmful object, do not reach the effect of Long-Time Service, improve application life.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Fig. 2 is the sectional view at the A-A place of Fig. 1.
Fig. 3 is the partial enlarged drawing at the B place of Fig. 2.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described:
Embodiment 1:
Cable heater as depicted in figs. 1 and 2 comprises the zone of heating 4 being provided with heater strip, by zone of heating 4 and successively folded insulation layer 3, metallic elastic compression ring 2 and the isolation layer 9 being located at zone of heating 4 one side form the heating collar that is provided with axially open; The metallic elastic compression ring 2 of the present embodiment is made up of corrosion resistant plate, and the thickness of this corrosion resistant plate is 0.5 millimeter, 0.5 millimeter of corrosion resistant plate is pressed into the stainless steel elastic pressurized circle with axially open; Another side superposition being bonded in the insulation layer 3 of zone of heating 4 one side is bonded on the inner surface of stainless steel elastic pressurized circle, isolation layer 9 on the external surface of stainless steel elastic pressurized circle is bonding; In the edge of the stainless steel elastic pressurized circle axially open both sides of heating collar outer ring, one piece of corrosion resistant plate liner plate 1-2 is all housed, the present embodiment is equipped with two respectively to corresponding handle 7 on the corrosion resistant plate liner plate 1-2 of both sides, carries out operation use to facilitate workman; On the external surface of isolation layer 9, four annular belt tensioners 1 are equipped with at interval; Every bar annular belt tensioner 1 walks around isolation layer 9 edge of isolation layer 9 to the stainless steel elastic pressurized circle axially open opposite side outside stainless steel elastic pressurized circle from the edge of stainless steel elastic pressurized circle axially open side, one end of annular belt tensioner 1 is connected with pulling force latch closure 1-1, and the other end of annular belt tensioner 1 is linked with the belt tensioner extension stretching out stainless steel elastic pressurized circle axially open and pulling force latch closure 1-1 and be interlockingly connected; The zone of heating 4 of heating collar is equipped with the sensor unit 5 be electrically connected with controller 6, and sensor unit 5 has temperature pick up and humidity sensor, and the control end of temperature pick up and the control end of humidity sensor are electrically connected with controller 6 respectively by wire; When heating collar is buckled on cable 8 cylindrical around cover, the width of axially open is s, and namely the spreading width of zone of heating 4 is 2 π D, D is the external diameter of cable 8.
Embodiment 2:
The metallic elastic compression ring 2 of the present embodiment is made up of corrosion resistant plate, and the thickness of this corrosion resistant plate is 0.8 millimeter.
When the heating of first sections is carried out to cable 8, first heating collar is enclosed within cable 8 cylindrical being wound with the front resilient flexibility protective materials of fiber increasing or rubber strip and macromolecular material, by the belt tensioner extension on every bar annular belt tensioner 1 and pulling force latch closure 1-1 snapping, constantly tighten up the pulling force latch closure 1-1 on belt tensioner extension, tightening force is delivered on stainless steel elastic pressurized circle by annular belt tensioner 1, fiber on cable 8 increases the normal pressure that front resilient flexibility protective materials or rubber strip and macromolecular material are subject to the applying of stainless steel elastic pressurized circle, thus reach the front resilient flexibility protective materials of multi-layer fiber increasing or rubber strip and macromolecular material at high temperature, effective hot melt gluing under the effect of pressure, set heating-up temperature and heat time by controller 6 simultaneously, design temperature is reached, after the time when heating-up temperature, time, again heating collar is unclamped rotation angle, its objective is that the fiber at axially open place is increased front resilient flexibility protective materials or rubber strip and macromolecular material carries out thermal welding, heated again by the cable 8 of heating collar to same sections, when heating-up temperature, time reach design temperature, unclamp pulling force latch closure 1-1 after the time, take off the thermal welding that namely heating collar completes cable 8 first sections, now can take off, carry out the thermal welding of next sections, circulate successively, winding overlaps between layers, it is firmly bonding to be wound around between overlap joint mouth, there will not be the phenomenon that gets loose, not only improves construction quality, also shorten the construction period, can also improve application life.
Claims (4)
1. a cable heater, comprise the zone of heating (4) being provided with heater strip, it is characterized in that: by described zone of heating (4) and successively folded insulation layer (3), metallic elastic compression ring (2) and the isolation layer (9) being located at described zone of heating (4) one side form the heating collar that is provided with axially open; Described metallic elastic compression ring (2) is interval with many annular belt tensioners (1); Annular belt tensioner (1) described in every bar walks around the edge of described metallic elastic compression ring (2) to described axially open opposite side from the edge of described metallic elastic compression ring (2) axially open side, one end of described annular belt tensioner (1) is connected with pulling force latch closure (1-1), and the other end of described annular belt tensioner (1) is provided with the belt tensioner extension stretching out described axially open and described pulling force latch closure (1-1) and be interlockingly connected; Described heating collar is provided with the sensor unit (5) be electrically connected with controller (6).
2. cable heater according to claim 1, is characterized in that: described metallic elastic compression ring (2) is made up of corrosion resistant plate, and the thickness of this corrosion resistant plate is 0.5 millimeter ~ 0.8 millimeter.
3. cable heater according to claim 2, is characterized in that: the edge of described heating collar in described axially open both sides is equipped with corrosion resistant plate liner plate (1-2), and described corrosion resistant plate liner plate (1-2) is provided with handle (7).
4. the cable heater according to claim 1 or 2 or 3, it is characterized in that: described sensor unit (5) has temperature pick up and humidity sensor, the control end of described temperature pick up and the control end of described humidity sensor are electrically connected with described controller (6) respectively by wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510373977.2A CN104929052A (en) | 2015-07-01 | 2015-07-01 | Cable heating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510373977.2A CN104929052A (en) | 2015-07-01 | 2015-07-01 | Cable heating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104929052A true CN104929052A (en) | 2015-09-23 |
Family
ID=54116461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510373977.2A Pending CN104929052A (en) | 2015-07-01 | 2015-07-01 | Cable heating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104929052A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11241310A (en) * | 1997-12-22 | 1999-09-07 | Nippon Mentec Kk | Covering method for laid cable and cylindrical joint therefor |
| JP2003227107A (en) * | 2002-02-04 | 2003-08-15 | Wekkusu Japan:Kk | Connecting plate and connecting ring used for cover of erection cable |
| CN2709512Y (en) * | 2004-05-17 | 2005-07-13 | 柳州欧维姆机械股份有限公司 | Thermal shrinkage heating device |
| CN1966863A (en) * | 2005-11-18 | 2007-05-23 | 上海浦江缆索股份有限公司 | Method for sealing joint of anchor and cable |
| CN101725118A (en) * | 2009-12-08 | 2010-06-09 | 中铁大桥(郑州)缆索有限公司 | High-density polyethylene cable rope jacket repairing technology and device thereof |
| CN201574361U (en) * | 2009-12-08 | 2010-09-08 | 中铁大桥(郑州)缆索有限公司 | Cable jacket repairing clamp |
| KR101107304B1 (en) * | 2009-12-11 | 2012-01-20 | 재단법인 포항산업과학연구원 | Device for removing addition from steel wire cable |
| CN204780618U (en) * | 2015-07-01 | 2015-11-18 | 湖南省交通规划勘察设计院 | Cable heating device |
-
2015
- 2015-07-01 CN CN201510373977.2A patent/CN104929052A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11241310A (en) * | 1997-12-22 | 1999-09-07 | Nippon Mentec Kk | Covering method for laid cable and cylindrical joint therefor |
| JP2003227107A (en) * | 2002-02-04 | 2003-08-15 | Wekkusu Japan:Kk | Connecting plate and connecting ring used for cover of erection cable |
| CN2709512Y (en) * | 2004-05-17 | 2005-07-13 | 柳州欧维姆机械股份有限公司 | Thermal shrinkage heating device |
| CN1966863A (en) * | 2005-11-18 | 2007-05-23 | 上海浦江缆索股份有限公司 | Method for sealing joint of anchor and cable |
| CN101725118A (en) * | 2009-12-08 | 2010-06-09 | 中铁大桥(郑州)缆索有限公司 | High-density polyethylene cable rope jacket repairing technology and device thereof |
| CN201574361U (en) * | 2009-12-08 | 2010-09-08 | 中铁大桥(郑州)缆索有限公司 | Cable jacket repairing clamp |
| KR101107304B1 (en) * | 2009-12-11 | 2012-01-20 | 재단법인 포항산업과학연구원 | Device for removing addition from steel wire cable |
| CN204780618U (en) * | 2015-07-01 | 2015-11-18 | 湖南省交通规划勘察设计院 | Cable heating device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150923 |
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| RJ01 | Rejection of invention patent application after publication |