CN104928769A - Spinning feeding and spinning system with double-layer material barrel and sectional type spinning nozzles - Google Patents
Spinning feeding and spinning system with double-layer material barrel and sectional type spinning nozzles Download PDFInfo
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- CN104928769A CN104928769A CN201510405248.0A CN201510405248A CN104928769A CN 104928769 A CN104928769 A CN 104928769A CN 201510405248 A CN201510405248 A CN 201510405248A CN 104928769 A CN104928769 A CN 104928769A
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- 239000000463 material Substances 0.000 title claims abstract description 64
- 238000009987 spinning Methods 0.000 title claims abstract description 59
- 238000009413 insulation Methods 0.000 claims abstract description 23
- 238000009826 distribution Methods 0.000 claims abstract description 21
- 230000005684 electric field Effects 0.000 claims abstract description 13
- 239000007921 spray Substances 0.000 claims description 7
- 239000012774 insulation material Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 abstract description 12
- 238000002474 experimental method Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract 1
- 239000012768 molten material Substances 0.000 abstract 1
- 238000005192 partition Methods 0.000 abstract 1
- 238000004321 preservation Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000002074 melt spinning Methods 0.000 description 7
- 238000010041 electrostatic spinning Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004093 laser heating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Abstract
The invention discloses a spinning feeding and spinning system with a double-layer material barrel and sectional type spinning nozzles, and belongs to the field of spinning equipment. The spinning feeding and spinning system comprises feeding holes, flow valves, the double-layer material barrel, temperature controller connectors, a material barrel partition plate, material channels, sectional type spinning nozzle conduction regions, sectional type spinning nozzle insulation regions, an upper electrode plate of an electric field, a material distributing plate and a heat preservation box. The spinning feeding and spinning system is characterized in that two kinds of molten materials can simultaneously produce two kinds of fiber through the distribution of the material distributing plate, and a needle tip type receiver is adopted to receive the fiber to obtained yarn formed by combining the fiber; in addition, the sectional type spinning nozzles are composed of the sectional type spinning nozzle conduction regions and the sectional type spinning nozzle insulation regions, the sectional type spinning nozzle insulation regions can not be influenced by temperature so that the spinning hole diameter size of the sectional type spinning nozzle insulation regions is fixed, the sectional type spinning nozzle insulation regions isolate the materials from the upper electrode plate of the electric field, and therefore heat can be prevented from transferring to the upper electrode plate and an insulation layer of an electrode wire. According to the spinning feeding and spinning system with the double-layer material barrel and the sectional type spinning nozzles, metal screws prone to be influenced by the temperature are prevented from being used at the spinning nozzle element portions, therefore, the service life of a spinning device can be prolonged, and the experiment and production safety can be improved.
Description
Technical field
The present invention a kind ofly can produce two kinds of spinning fibres simultaneously and reduce the melt-spinning apparatus shower nozzle place thermal field melt charging spray silk system to spinning component influences, and this system makes melt spinning product more diversified, and production process is safer, belongs to spinning instrument field.
Background technology
Intensity, function and needs attractive in appearance are reached in order to make textile product, blended yarns is needed under most cases, but simple raw material mixing may make to have an effect between raw material sometimes, the fiber of different materials character can not be had simultaneously, and the yarn formed by multiple fiber combinations can show the character of often kind of fiber simultaneously, there is very strong flexible and changeable property.
The mode of heating of melt electrostatic spinning has multiple, such as electrical heating, LASER HEATING, liquid or gas-heated etc., and wherein Electric heating is low because of its cost, is easy to get, good control and control accuracy higher and adopted by a lot of researcher.Usually, for the point-board-like melt electrostatic spinning of Electric heating, spinning nozzle element is connected with barrel, and one end of electrode is connected on the spinning nozzle that directly contacts with high temperature (being greater than material fusing point) material.When melt electrostatic spinning starts, spinning nozzle element, attachment screw, electrode wires are subject to the heat effects of material transmission and are in high temperature thermal field, have impact on shower nozzle pore size; When spinning stops, various piece gets back to normal temperature again gradually.Temperature repeatedly alternating action easily makes its stripped thread lose efficacy in attachment screw, and electrode wires insulating barrier is also easily aging, brings safety problem.
In order to obtain by multiple fibrous yarn by the method for electrostatic spinning, reduce melt-spinning apparatus shower nozzle place thermal field to the impact of spinning device simultaneously, the invention discloses a kind of spinning feeding spray silk system having double-deck barrel, sectional type shower nozzle, both the product variation of melt electrostatic spinning can have been made, produce two kinds of fibers simultaneously, obtain two kinds of fibrous dichromatism complex yarns or composite fibrofelt, composite cellulosic membrane etc., can get rid of again material thermal field in melt spinning, to the destruction of spinning device, makes spinning process safer.
Summary of the invention
What the object of this invention is to provide a kind ofly can produce two kinds of spinning fibres simultaneously and reduce the melt-spinning apparatus shower nozzle place thermal field melt charging spray silk system to spinning component influences.
A kind of spinning feeding spray silk system having double-deck barrel sectional type shower nozzle of the present invention, it comprises: charging aperture, flow valve, double-deck barrel, temperature controller interface, barrel demarcation strip, material channel, sectional type shower nozzle conduction region, sectional type shower nozzle insulation layer, the electric pole plate of electric field, material distribution plate, incubator; Double-deck barrel every layer arranges charging aperture and temperature controller interface respectively, flow valve is arranged on the junction of material channel and barrel demarcation strip, its control button is arranged on outside barrel through barrel, material distribution plate adopts with sectional type shower nozzle conduction region and is threaded, sectional type shower nozzle conduction region adopts outside small casing to be connected with sectional type shower nozzle insulation layer, is interference fit between the electric pole plate of electric field and sectional type shower nozzle insulation layer.This double-deck barrel is for the accurate adjustment of material before spinning, the material entering double-deck barrel from charging aperture is the fused materials having reached spinning temperature, need material to supplement at any time according to spinning and enter less double-deck barrel, cause the overlong time waiting for spinning always under avoiding a large amount of material to be in spinning temperature, thus occur the phenomenon of degraded or oxidation.The two kinds of fused materials having reached spinning temperature flow into double-deck barrel by corresponding charging aperture respectively, and its temperature and flow are adjusted further by the temperature controller accessed from temperature controller interface and the flow valve for controlling flow respectively; Wherein temperature controller has certain heating function, realizes the constant of melt temperature by electrified regulation, power-off insulation.Double-deck barrel stores similar and different material according to actual needs, and this double-deck barrel also can make multilayer arrangement mode or discrete type, to spin various materials simultaneously.The outside of the airtight annular channel of double-deck barrel, barrel demarcation strip, material channel and material distribution plate, all adopts partiting thermal insulation material, to ensure that material heat is not scattered and disappeared.Two kinds of materials reach material distribution plate through material channel, the spray-head interface on material distribution plate is flowed to respectively through the airtight annular channel one of material distribution plate and airtight annular channel two, the spray-head interface connection segment formula spinning nozzle of material distribution plate, material ejects from corresponding sectional type shower nozzle respectively, obtains two kinds of fibers simultaneously.Be provided with incubator outside the airtight annular channel one of material distribution plate and airtight annular channel two, if the spinning temperature difference of two kinds of materials is large, incubator need be separated and arrange to guarantee that two kinds of materials temperature does not separately reduce.Material is drawn into fiber after sectional type shower nozzle ejects under the effect of electric field force, adopts needle point formula receiver to receive the yarn formed by this two kinds of fiber combinations.
Sectional type shower nozzle is divided into sectional type shower nozzle conduction region and sectional type shower nozzle insulation layer, and sectional type shower nozzle conduction region is on sectional type shower nozzle insulation layer, and two regions adopt outside small casing to connect.The flow of charge transmission that sectional type shower nozzle conduction region is used between material and the external world needs, and this charge property is identical with the polarity of the electric pole plate forming electric field.Sectional type shower nozzle insulation layer has adiabatic feature, and when material flows out from this region, sectional type shower nozzle insulation layer not temperature influence, spinneret orifice footpath size is fixed, and spinning process controls more accurate.In addition, the electric pole plate of material and electric field cuts off by sectional type shower nozzle insulation layer, battery lead plate and electrode wires insulating barrier all no longer temperature influence.Be that interference fit is connected between sectional type shower nozzle insulation layer and the electric pole plate of electric field, connect without the need to metallic screw, equipment safety is higher, and service life extends.This device avoids at spinning nozzle element position the metallic screw using easy temperature influence, by sectional type shower nozzle insulation layer, the impact of heat on spout itself and electrode wires insulating barrier is dropped to minimum, device for spinning is extended service life, thermal loss reduces, control accuracy is accurate, the security improving experiment and produce.
The present invention can produce two kinds of spinning fibres simultaneously, obtains two kinds of fibrous yarns, can reduce again melt-spinning apparatus shower nozzle place thermal field to the impact of spinning device, improves service precision and the life-span of melt-spinning apparatus, ensures to produce and experiment safety.When not heating, the present invention is also applicable to normal temperature solution-polymerized SBR and solution electrostatic spinning.
accompanying drawing illustrates:
Fig. 1 is a kind of spinning feeding spray silk system global structure figure having double-deck barrel sectional type shower nozzle of the present invention
Fig. 2 is material distribution plate flow passage structure sketch of the present invention
In figure: (1) charging aperture; (2) flow valve; (3) double-deck barrel; (4) temperature controller interface; (5) barrel demarcation strip; (6) material channel; (7) sectional type shower nozzle conduction region; (8) sectional type shower nozzle insulation layer; (9) electric pole plate of electric field; (10) material distribution plate; (11) incubator; (12) airtight annular channel one; (13) airtight annular channel two; (14) spray-head interface.
detailed description of the invention:
As depicted in figs. 1 and 2, the two kinds of fused materials having reached spinning temperature flow in double-deck barrel (3) by corresponding charging aperture (1) respectively, and its temperature and flow are adjusted further by the temperature controller accessed from temperature controller interface (4) and the flow valve (2) for controlling flow respectively.After reaching setting spinning condition, two kinds of materials flow to (10) on material distribution plate by material channel (6), the spray-head interface (14) on material distribution plate is flowed to respectively through the airtight annular channel one (12) of material distribution plate (10) and airtight annular channel two (13), spray-head interface (14) the connection segment formula spinning nozzle (7 of material distribution plate, 8), sectional type spinning nozzle (7, 8) sectional type shower nozzle conduction region (7) and sectional type shower nozzle insulation layer (8) is divided into, be interference fit between the electric pole plate (9) of electric field and sectional type shower nozzle insulation layer (8), double-deck barrel (3), barrel demarcation strip (5), the airtight annular channel (12 of material channel (6) and material distribution plate (10), 13) outside, all adopt partiting thermal insulation material, the airtight annular channel one (12) of material distribution plate (10) and airtight annular channel two (13) outside are provided with incubator (11), material is respectively from corresponding sectional type shower nozzle (7, 8) eject, fiber is drawn under the effect of electric field force, employing needle point formula receiver receives the complex yarn that this two kinds of fibers obtain.
Claims (1)
1. have a spinning feeding spray silk system for double-deck barrel sectional type shower nozzle, it is characterized in that, this system comprises charging aperture, flow valve, double-deck barrel, temperature controller interface, barrel demarcation strip, material channel, sectional type shower nozzle conduction region, sectional type shower nozzle insulation layer, the electric pole plate of electric field, material distribution plate, incubator, double-deck barrel every layer arranges charging aperture and temperature controller interface respectively, flow valve is arranged on the junction of material channel and barrel demarcation strip, its control button is arranged on outside through barrel, material distribution plate adopts with sectional type shower nozzle conduction region and is threaded, sectional type shower nozzle conduction region adopts outside small casing to be connected with sectional type shower nozzle insulation layer, be interference fit between the electric pole plate of electric field and sectional type shower nozzle insulation layer, double-deck barrel, barrel demarcation strip, the airtight annular channel outside of material channel and material distribution plate all adopts partiting thermal insulation material, the airtight annular channel one of material distribution plate and airtight annular channel two are by spray-head interface connection segment formula shower nozzle, incubator is provided with outside airtight annular channel one and airtight annular channel two.
Priority Applications (1)
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CN201510405248.0A CN104928769B (en) | 2015-07-13 | 2015-07-13 | A kind of spinning feeding spinneret system for having double-deck barrel segmented shower nozzle |
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CN201510405248.0A CN104928769B (en) | 2015-07-13 | 2015-07-13 | A kind of spinning feeding spinneret system for having double-deck barrel segmented shower nozzle |
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CN104928769A true CN104928769A (en) | 2015-09-23 |
CN104928769B CN104928769B (en) | 2018-01-30 |
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Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0756026A1 (en) * | 1995-07-27 | 1997-01-29 | Bayer Faser GmbH | Process for manufacturing divisible thanelast-yarns |
KR20090083121A (en) * | 2008-01-29 | 2009-08-03 | 주식회사 아모메디 | A nozzle for electrospinning of multi-phase nanofibers and a producing method of multi-phase nanofibers using the same |
CN201367496Y (en) * | 2009-02-25 | 2009-12-23 | 北京化工大学 | Device for producing composite fiber by utilizing melt electrostatic spinning |
CN202369685U (en) * | 2011-11-09 | 2012-08-08 | 无锡市宇翔化纤工程设备有限公司 | Double-end composite chemical fiber spinning assembly |
CN103409818A (en) * | 2013-07-16 | 2013-11-27 | 东华大学 | Multi-spraying-nozzle electrostatic spinning device with controllable spinning environment |
CN103451751A (en) * | 2013-08-02 | 2013-12-18 | 北京化工大学 | Electrospinning device with bi-layer petal-shaped nozzle |
CN203474968U (en) * | 2013-08-02 | 2014-03-12 | 北京化工大学 | Electrostatic spinning device with double-layered spray nozzle |
CN104562245A (en) * | 2015-01-28 | 2015-04-29 | 河南省龙都生物科技有限公司 | Polylactic acid double-component composite fiber double-spray-orifice parallel type spinning component |
CN104611775A (en) * | 2015-02-10 | 2015-05-13 | 北京化工大学 | Valve type microfluidic bi-component electrostatic spinning nozzle |
CN104630911A (en) * | 2015-01-22 | 2015-05-20 | 北京化工大学 | Multi-nozzle melt differential electrostatic spinning device with uniform and stable electric fields |
-
2015
- 2015-07-13 CN CN201510405248.0A patent/CN104928769B/en active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0756026A1 (en) * | 1995-07-27 | 1997-01-29 | Bayer Faser GmbH | Process for manufacturing divisible thanelast-yarns |
KR20090083121A (en) * | 2008-01-29 | 2009-08-03 | 주식회사 아모메디 | A nozzle for electrospinning of multi-phase nanofibers and a producing method of multi-phase nanofibers using the same |
CN201367496Y (en) * | 2009-02-25 | 2009-12-23 | 北京化工大学 | Device for producing composite fiber by utilizing melt electrostatic spinning |
CN202369685U (en) * | 2011-11-09 | 2012-08-08 | 无锡市宇翔化纤工程设备有限公司 | Double-end composite chemical fiber spinning assembly |
CN103409818A (en) * | 2013-07-16 | 2013-11-27 | 东华大学 | Multi-spraying-nozzle electrostatic spinning device with controllable spinning environment |
CN103451751A (en) * | 2013-08-02 | 2013-12-18 | 北京化工大学 | Electrospinning device with bi-layer petal-shaped nozzle |
CN203474968U (en) * | 2013-08-02 | 2014-03-12 | 北京化工大学 | Electrostatic spinning device with double-layered spray nozzle |
CN104630911A (en) * | 2015-01-22 | 2015-05-20 | 北京化工大学 | Multi-nozzle melt differential electrostatic spinning device with uniform and stable electric fields |
CN104562245A (en) * | 2015-01-28 | 2015-04-29 | 河南省龙都生物科技有限公司 | Polylactic acid double-component composite fiber double-spray-orifice parallel type spinning component |
CN104611775A (en) * | 2015-02-10 | 2015-05-13 | 北京化工大学 | Valve type microfluidic bi-component electrostatic spinning nozzle |
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Application publication date: 20150923 Assignee: Qingdao Yijiao Intelligent Technology Co.,Ltd. Assignor: BEIJING University OF CHEMICAL TECHNOLOGY Contract record no.: X2024980001442 Denomination of invention: A Spinning Feed Spray System with Double Layer Barrel Segmented Spray Head Granted publication date: 20180130 License type: Exclusive License Record date: 20240124 |
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