CN104924014A - Panel repairing method - Google Patents
Panel repairing method Download PDFInfo
- Publication number
- CN104924014A CN104924014A CN201510253776.9A CN201510253776A CN104924014A CN 104924014 A CN104924014 A CN 104924014A CN 201510253776 A CN201510253776 A CN 201510253776A CN 104924014 A CN104924014 A CN 104924014A
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- CN
- China
- Prior art keywords
- panel
- repairing
- matsurface
- matrix
- friction coat
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses a panel repairing method. According to the method, an anti-friction coating material is smeared on a squeegeed surface (6) of a panel base body (2), and repair of a panel is completed after the anti-friction coating material is cured. The panel repairing method can be implemented easily, conveniently and rapidly; the problem that a traditional panel machining technique is complex is solved, the implementation cycle is shortened, and the problem that a panel needs to be re-machined and re-manufactured during renewal and reformation of equipment is also solved to a great extent; a large number of materials are saved, and a large amount of machining cost is reduced; meanwhile, a large amount of labor cost is saved, and the quality control effect, the cost control effect and the like of a project are all remarkable. The panel repairing method can be widely applied during manufacturing and installing or renewal and reformation of panels of equipment and various machine tools for adjusting the thicknesses of the panels.
Description
[technical field]
The present invention relates to mechanical field, be specifically related to a kind of panel method for repairing and mending.
[background technology]
Known, in the making and installation or overhaul process of equipment and various lathe, often need the sliding pair gap by carrying out scraping to adjust to the gauge of panel between two relative sliding parts, to ensure precision during parts relative sliding, therefore just need before scraping, require that panel has certain lengthening adjustment amount, ensure there is certain effective contact length after its scraping completes.
In the making and installation of new equipment or the overhauling reform process of used equipment, usually there will be following three kinds of situations:
1, because the level restriction by scraping personnel makes final scraping amount excessive;
2, the reserved amount of elongation of designer to panel is underestimated;
3, after Long-Time Service because of wearing and tearing cause panel do not have adjustment amount or adjustment amount too small.
Above three kinds of situations all can cause effective contact length deficiency of panel to cause sliding pair excesssive gap lose precision and cannot use, and in the face of above-mentioned situation, traditional processing method is:
If when 1 panel is " steel substrate+copper coin " or " steel substrate+polyfluortetraethylene plate " structure, by on panel matrix inlay after copper coin or polyfluortetraethylene plate remove, the copper coin of the fixing more heavy thickness of bonding or polyfluortetraethylene plate, after re-starting the processing of lubricant reservoir, oilhole, again carry out the scraping of panel, adjustment.
If when 2 panels are overall cast iron quality structure, then original panel will thoroughly be scrapped, and again process new panel, again carry out the scraping of panel, adjustment.
Not only operation is loaded down with trivial details for above two kinds of methods, needs the longer process-cycle, and cost economy and cost of labor higher.Usually all therefore can have influence on the execution cycle node of installation or major repair project, thus cause more economic benefit loss etc., therefore need a kind of new process program badly to improve the deficiency of Traditional solutions.
[summary of the invention]
In order to overcome the deficiency existed in background technology, the invention provides a kind of panel method for repairing and mending, the present invention by smearing friction coat material on the frictioning face of panel matrix, the repairing to panel is completed after friction coat material cured, the invention process is simple and efficient, not only solve traditional panel processing technology loaded down with trivial details, shorten the implementation cycle, high degree solves panel in the overhauling reform process of equipment needs the problem of processing and manufacturing again, not only save a large amount of materials, processing cost, also save a large amount of human costs simultaneously, to the quality control of project, cost control etc. have positive effect.
For realizing goal of the invention as above, the present invention adopts technical scheme as described below:
A kind of panel method for repairing and mending, concrete steps are as follows:
One, matsurface is processed:
First on the frictioning face of panel matrix, matsurface is processed;
Two, clear up:
Connect step, by after the clearing up above of the frictioning face after processing and flat board, clean with industrial cleaning agent;
Three, Tu friction coat material:
Connect step, spread upon on frictioning face after being mixed by friction coat homogenize material, smearing thickness exceeds repairs thickness 1 ~ 2mm;
Four, fasten:
Connect step, by the panel matrix corner contour pad pad after smearing friction coat material well after fasten with flat board, fastening front flat board evenly need spray releasing agent, after fastening with weight by panel matrix uniform compaction;
Five, solidify, molding:
Connect step, after friction coat material cured, panel matrix is taken off from flat board;
Six, repair, perfect:
Connect step, unnecessary friction coat material panel matrix surrounding be squeezed out is cleared up, and pit gluing panel matrix corner being placed contour pad generation is floating.
Described panel method for repairing and mending, in the described first step, matsurface is zigzag matsurface or waveform matsurface.
Described panel method for repairing and mending, in the described first step panel matrix be above provided with wearing plate, below panel matrix, be provided with frictioning face.
Described panel method for repairing and mending, described wearing plate is copper coin or polyfluortetraethylene plate.
Described panel method for repairing and mending, the replacing structure of described second step middle plateform is pincers worker platform or guide pass.
Described panel method for repairing and mending, in described 5th step, the hardening time of friction coat material is 2 ~ 3 days.
Adopt technical scheme as above, the present invention has following beneficial effect:
A kind of panel method for repairing and mending of the present invention, the present invention by smearing friction coat material on the frictioning face of panel matrix, the repairing to panel is completed after friction coat material cured, the invention process is simple and efficient, not only solve traditional panel processing technology loaded down with trivial details, shorten the implementation cycle, high degree solves panel in the overhauling reform process of equipment needs the problem of processing and manufacturing again, not only save a large amount of materials, processing cost, also save a large amount of human costs simultaneously, to the quality control of project, cost control etc. have positive effect, the present invention can be widely used in adjusting panel gauge in the panel making and installation of equipment and various lathe or overhauling reform process.
[accompanying drawing explanation]
Fig. 1 is that schematic diagram repaired by panel frictioning of the present invention;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Fig. 3 is the A partial schematic diagram of Fig. 1;
Fig. 4 is the B-B sectional structure schematic diagram of Fig. 2;
Fig. 5 is the B partial schematic diagram of Fig. 1;
In the drawings: 1, contour pad; 2, panel matrix; 3, wearing plate; 4, frictioning district; 5, dull and stereotyped; 6, frictioning face.
[detailed description of the invention]
Can explain the present invention in more detail by the following examples, the present invention is not limited to the following examples;
By reference to the accompanying drawings 1 ~ 5, a kind of panel method for repairing and mending of the present invention, concrete steps are as follows:
One, matsurface is processed:
First on the frictioning face 6 of panel matrix 2, matsurface is processed, described matsurface is zigzag matsurface or waveform matsurface, wherein zigzag matsurface is precessing saw tooth-like recesses on frictioning face 6, to increase the contact area between frictioning face 6 and friction coat material, improve bond properties, matsurface described in the present invention is not limited to zigzag matsurface or waveform matsurface, also can for process a plurality of irregular groove or arrange a plurality of boss or surface knurling on frictioning face 6; Further, be provided with wearing plate 3 above panel matrix 2, described wearing plate 3 is copper coin or polyfluortetraethylene plate, is provided with frictioning face 6 below panel matrix 2;
Two, clear up:
Connect step, behind the frictioning face 6 after processing and dull and stereotyped 5 clear up above, clean with industrial cleaning agent; The described replacing structure of dull and stereotyped 5 is pincers worker platform or guide pass or other large plane, its objective is the flatness ensureing the panel matrix 2 after smearing friction coat material;
Three, Tu friction coat material:
Connect step, spread upon in the frictioning district 4 in frictioning face 6 after being mixed by friction coat homogenize material, smearing thickness exceeds repairs thickness 1 ~ 2mm; Wherein friction coat material is current material, and a lot of producer is all in production, and friction coat material is not the emphasis that the present invention protects, therefore will not tire out at this and state;
Four, fasten:
Connect step, fasten after being padded by the panel matrix 2 four jiaos contour pad 1 after smearing friction coat material with dull and stereotyped 5, before fastening, dull and stereotyped 5 evenly need spray releasing agent, after fastening with weight by panel matrix 2 uniform compaction;
Five, solidify, molding:
Connect step, after friction coat material cured, panel matrix 2 is taken off from dull and stereotyped 5; The hardening time of described friction coat material is 2 ~ 3 days;
Six, repair, perfect:
Connect step, unnecessary friction coat material panel matrix 2 surrounding be squeezed out is cleared up, and panel matrix 2 four jiaos is placed the floating repairing namely completed panel of pit gluing that produces of contour pad 1.
The present invention is formed primarily of contour pad 1, panel matrix 2, wearing plate 3, dull and stereotyped 5 in implementation process, and wherein the material of contour pad 1 is the steel plate of Q235-A, is processed wear into by surface grinding machine; Panel matrix 2 and wearing plate 3 are the original panel and wearing plate 3 thereof that enough do not lengthen adjustment amount, select the smooth processing plane reaching certain fineness for dull and stereotyped 5 in process implementing process, and the guide pass of former sliding pair also can be adopted alternative.
The specific embodiment of the invention is as follows:
The making and installation of heavy machine processing department Φ 3.5x20 rice heavy type numerical control sleeping carriage, Φ 2x25 rice heavy type numerical control sleeping carriage, Φ 2x25 rice heavy type numerical control sleeping carriage, RG300x150/260L-NC heavy-duty numerical control roll grinder, the overhaul etc. of rivet welding factory 12 meters of edge planers, 16 meters of edge planers all adopts novel panel repair technology of the present invention, its result of use is obvious, up to now, above-mentioned lathe has completed assembling (overhaul) all, and hand over inspection qualified, major part has completed and has come into operation, and machine tool accuracy all reaches designing requirement.
Part not in the detailed description of the invention is prior art.
The embodiment selected in this article in order to open object of the present invention, currently thinks to be suitable for, but it is to be understood that the present invention is intended to comprise all changes belonging to the embodiment in this design and invention scope and improvement.
Claims (6)
1. a panel method for repairing and mending, is characterized in that: concrete steps are as follows:
One, matsurface is processed:
First on the frictioning face (6) of panel matrix (2), matsurface is processed;
Two, clear up:
Connect step, by after the clearing up above of the frictioning face (6) after processing and dull and stereotyped (5), clean with industrial cleaning agent;
Three, Tu friction coat material:
Connect step, spread upon on frictioning face (6) after being mixed by friction coat homogenize material, smearing thickness exceeds repairs thickness 1 ~ 2mm;
Four, fasten:
Connect step, fasten with dull and stereotyped (5) after good for panel matrix (2) corner contour pad (1) pad after smearing friction coat material, before fastening, dull and stereotyped (5) evenly need spray releasing agent, after fastening with weight by panel matrix (2) uniform compaction;
Five, solidify, molding:
Connect step, after friction coat material cured, panel matrix (2) is taken off from dull and stereotyped (5);
Six, repair, perfect:
Connect step, unnecessary friction coat material panel matrix (2) surrounding be squeezed out is cleared up, and the pit gluing produced panel matrix (2) corner placement contour pad (1) is floating.
2. panel method for repairing and mending according to claim 1, is characterized in that: in the described first step, matsurface is zigzag matsurface or waveform matsurface.
3. panel method for repairing and mending according to claim 1, is characterized in that: in the described first step panel matrix (2) be above provided with wearing plate (3), below panel matrix (2), be provided with frictioning face (6).
4. panel method for repairing and mending according to claim 3, is characterized in that: described wearing plate (3) is copper coin or polyfluortetraethylene plate.
5. panel method for repairing and mending according to claim 1, is characterized in that: the replacing structure of described second step middle plateform (5) is pincers worker platform or guide pass.
6. panel method for repairing and mending according to claim 1, is characterized in that: in described 5th step, the hardening time of friction coat material is 2 ~ 3 days.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510253776.9A CN104924014A (en) | 2015-05-19 | 2015-05-19 | Panel repairing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510253776.9A CN104924014A (en) | 2015-05-19 | 2015-05-19 | Panel repairing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104924014A true CN104924014A (en) | 2015-09-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510253776.9A Pending CN104924014A (en) | 2015-05-19 | 2015-05-19 | Panel repairing method |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201300320Y (en) * | 2008-11-26 | 2009-09-02 | 天水星火机床有限责任公司 | Exposed clip panel clamping device |
| CN102773504A (en) * | 2012-08-02 | 2012-11-14 | 隆昌山川精密焊管有限责任公司 | Carriage repair method of double-end digital controlled lathe |
| CN103785988A (en) * | 2012-11-02 | 2014-05-14 | 深圳市百安百科技有限公司 | Method for restoring and repairing damaged equipment and parts |
| CN203622195U (en) * | 2013-12-20 | 2014-06-04 | 岳阳中卓机床制造股份有限公司 | Panel grinding mold |
-
2015
- 2015-05-19 CN CN201510253776.9A patent/CN104924014A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201300320Y (en) * | 2008-11-26 | 2009-09-02 | 天水星火机床有限责任公司 | Exposed clip panel clamping device |
| CN102773504A (en) * | 2012-08-02 | 2012-11-14 | 隆昌山川精密焊管有限责任公司 | Carriage repair method of double-end digital controlled lathe |
| CN103785988A (en) * | 2012-11-02 | 2014-05-14 | 深圳市百安百科技有限公司 | Method for restoring and repairing damaged equipment and parts |
| CN203622195U (en) * | 2013-12-20 | 2014-06-04 | 岳阳中卓机床制造股份有限公司 | Panel grinding mold |
Non-Patent Citations (2)
| Title |
|---|
| 薛明彦: "抗磨涂料修复旧斜铁（镶条）", 《润滑与密封》 * |
| 金炯福: "胶粘剂在抗磨与减摩上的几例应用", 《中国胶粘剂》 * |
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Application publication date: 20150923 |
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| RJ01 | Rejection of invention patent application after publication |