Background technology
Natural sand stone is the non-renewable resources in short-term, with the high speed development of China's capital construction, natural sand stone
It is closely exhausted.Simultaneously as the catastrophic collapse that excavation sandstone is caused to resource and environment, for flood control, environmental protection, protection of resources
Etc. all many factors, many cities have prohibitted the use of natural sand.Vertical-shaft sand making machine is exactly a kind of building materials system of developed recently
Sand equipment, the building stones such as rock, ore or natural cobblestone can be crushed and industrial sand is made by it, to replace natural sand.It is existing
Vertical-spindle hammer crusher more use individual layer or two-layer rotor structure, material falls from upper end charging aperture into crushing cabin to from discharging opening
During, the number of times that the impact being subject to casts and mutually collided is few, and the raw meal particle size after crushing is big, and Vibration Screen is passed through in discharging
After point, the rubble overproof to particle diameter is crushed again.Energy consumption of unit product is high, efficiency is low, second-time breakage amount account for 50% with
On.Therefore, those skilled in the art achieve certain progress through great efforts.Such as China Patent Publication No. CN104226421A,
December 24 2014 publication date, invention and created name " three layers of impeller breaker ".It the patent application disclose a kind of available
In the disintegrating machine of sand processed, it is by setting three layers of hardened structure of hammer, and increase impact casts the probability and number of times of material, and corresponding increase is touched
Number of times is hit, so as to effectively improve sand efficiency processed, sand energy consumption processed is reduced.But the equipment still eliminates lacking for generally existing in existing equipment
Fall into, i.e. the impact surface of bar crosses rotor axis.Because bar persistently rotates in the course of the work, bar impact surface near-end is reflected
Material, in ejection process easily by same bar impact surface distal end touch, it is this touching the overwhelming majority formed friction damage
Consumption, spent material kinetic energy, reduction and the mutual collision energy between barrel upper guard board or material, influence into sand coarse aggregate ratio.For this reason, it may be necessary to
Further improve.
The content of the invention
The present invention seeks to there is provided a kind of multistage bar sand making machine of vertical shaft type, it is right that it passes through in view of the shortcomings of the prior art
The improvement of board hammer structure, effectively increases the energy utilization rate of sand making machine and into sand coarse aggregate ratio.
To achieve the above object, the present invention is adopted the following technical scheme that.
A kind of multistage bar sand making machine of vertical shaft type, including main body are located at the bar rotor in crushing cabin, and bar rotor stretches out
The part of the crushing cabin bilge is connected by belt transmission component with motor, and bar rotor is hammered into shape by rotor block and multiple strips
Plate, arrangement form of the hammer plate by length perpendicular to rotor body axis is fixedly connected on rotor block, and multiple plates of hammering into shape are along rotor block axle
Line is distributed to form multilayer board hammer structure, tripper is provided with the charging aperture above bar rotor, the bilge of crushing cabin is provided with discharging
Hammer plate in bucket, any layer is provided with two of circumference uniform distribution, and the hammer plate of adjacent layer misplaces 90 ° in a circumferential direction, and hammer plate is by near
End to distal end is tilted backwards relative to direction of rotation.
Computer simulation according to scientific research institution to reaction pulverizer crushing material process, material it is broken more than 60%
It is mutually collision rift acquisition between material.Using the multistage bar rotor of preceding solution, plate quantity is hammered into shape in individual layer bar
Two of circumference uniform distribution are only set to, adjacent layer hammer plate misplaces 90 ° in a circumferential direction, compared with individual layer three and above hammer plate
Speech, its material crash space is improved significantly, collision probability and number of times after increase strike projectile;Meanwhile, on rotor
Hammer plate is scattered in sandwich construction, and material is in dropping process from top to bottom, with the chance for repeatedly being impacted and being cast by bar,
So as to the collision after repeatedly being accelerated with crushing the backplate collision of cabin bulkhead and repeatedly being formed between material;Importantly,
In this programme, hammer plate is tilted backwards by near-end to distal end relative to direction of rotation;The thing from hammer plate near-end refraction can effectively be reduced
Material is eliminated or reduced because touching and rub and the energy in-fighting that produces by the touching of hammer plate distal end, friction, improve energy utilization rate with
Percentage of damage, it is corresponding to obtain preferably into sand coarse aggregate ratio.Meanwhile, according to aerodynamic principle, by near-end to distal end relative to rotation side
To sweptback hammer plate, the wind-force pushed to bulkhead can be also formed in work rotation, further increase material is thrown from hammer plate
The energy of injection, it is to avoid axle center be formed about material be vortexed and material energy and equipment dynamic is lost so that improve percentage of damage and
Ensure energy utilization rate.
It is preferred that, the rotor is by hammering plate shape into shape at least two-stage bar area, and the hammer plate in any level bar area is provided with extremely
It is few two layers;The hammer plate back rake angle being located in adjacent two-stage bar area in lower plate hammer area is more than the hypsokinesis for hammering plate in the bar area of top into shape
Angle.To adapt to material, from top to bottom granularity is tapered into, the need for projectile flying speed slows down under same striking speed, it is ensured that
Material impact kinetic energy and energy loss is reduced, mutually it is ensured that into sand coarse aggregate ratio.
It is further preferred that the bar area is by top-down top bar area, middle part bar area and bottom bar area
Constitute three-level.By setting multiple bar floor in three bar areas and same bar area, increase material casts number of times by impact, carried
It is high into sand coarse aggregate ratio.
Still more preferably, 12~18 ° of the back rake angle of plate is hammered in the top bar area into shape;Hammered into shape in the middle part bar area
The back rake angle of plate is more than 8~12 ° of back rake angle for hammering plate in the bar area of top into shape;The back rake angle for hammering plate in the bottom bar area into shape is more than
Hammer 4~6 ° of the back rake angle of plate in the bar area of middle part into shape.To adapt to rotor often with working speed, the thing cast is impacted by hammer plate near-end
Material is not rubbed by the touching of hammer plate distal end, it is ensured that the crushing effect in top bar area;It is particularly suitable for use in the goose with 50~80mm of granularity
The sand making machine of cobble sand.
It is preferred that, the hammer plate of two layers of bottom is also formed with reversing downwards 3~8 ° of lower torsional angle on the rotor block.Formed
Sediment outflow wind-force downwardly and outwardly, in favor of downward sediment outflow, prevents sand stockpile product from causing resistance to increase, reduces energy in-fighting.
It is preferred that, the hammer plate in any level bar area is distributed as even level.Both sides or four layers are usually arranged as, with true
Protecting rotor has good dynamic balancing effect, reduces energy resource consumption, reduction noise.
It is further preferred that the rotor block upper end is equipped with top chock by upper end bearing holder (housing, cover), top chock passes through ten
Four spokes of font distribution are fixedly connected with the nacelle of crushing cabin, and rotor block lower end is set with lower bearing by bottom end bearing
Seat, eight lower spokes that step is distributed by groined type are fixedly connected with the nacelle of crushing cabin.The upper and lower side of rotor block
Bearing block is formed by the nacelle of four spokes of crossing distribution and eight spokes of groined type and crushing cabin respectively firmly may be used
That leans on is fixedly connected, it is ensured that nacelle reduces rotor flexible to the fastness of rotor supports, the stationarity and reliability of rotor operating
Deformation, increases the service life.
It is preferred that, the tripper includes the sub-material body in circular cone dish structure, the circular cone disk axis of sub-material body and institute
The coincidence of bar rotor axis is stated, the closing enclosing of annular is formed with the addendum cone platform periphery of sub-material body.It is provided with outside it
Barrel, has the gap being fed to sand cabin processed, the tripper formation waterfall that building stones pass through circular cone dish structure between barrel and tripper
Cloth sub-material, outer confession building stones from barrel it is suitable for reading by belt conveyor provide cobblestone class building stones, building stones by tripper addendum cone
Platform is accepted, and forms by enclosing certain thickness spoil pile on platform, its building stones accumulated and is effectively isolated continuous confession
Impact of the building stones to tripper, and being impacted to accumulation part building stones formation, reduces the continuous impact energy for building stones, effectively reduction or
The abrasion of powder device is reduced, is increased the service life, and it is simple in construction.Meanwhile, circular cone disk axis and the bar of sub-material body
Rotor axis overlap, Cone Disc also formed to rotor block upper end bearing as above end bearing cover, lubricating oil pipe and oil connection etc. protect
Shield.
It is further preferred that the sub-material body of the tripper is fastened on four cards on four spokes provided with correspondence
Groove.It can effectively ensure that tripper is fixed on setting position, improve the reliability of sub-material.
It is preferred that, the external part of the bar rotor is connected with two motors simultaneously, two motors and
In three axis of bar rotor are generally aligned in the same plane;The crushing cabin is provided with four circumference uniform distributions, and being hinged of opening and closing of level
Formula hatch door, hatch door is highly more than or equal to the 50% of crushing cabin height, and four hatch door outer wall gross areas, which are more than or equal to, to be crushed out of my cabin
The 50% of wall area.Bi-motor can cancel out each other to the belt pulley of drawing rotor and act on the moment of flexure of rotor shaft end, eliminate because of moment of flexure
Caused rotor fatigue rupture, Extending Rotor life-span;Crushing cabin is provided with four hatch doors of circumference uniform distribution, and hatch door height and area
It is all higher than or equal to crushing cabin height and the 50% of area, opens the backplate on the conveniently replaced bulkhead of hatch door and hatch door inwall, nothing
Personnel need to be changed into operation in cabin, it is ensured that safety.
When motor in this programme uses buncher, also with the wider array of scope of application.Such as cobblestone sand, gold
Lime stone, gypsum crush after cement sintering broken etc. before ball milling in ore reduction and manufacture of cement.
The beneficial effects of the invention are as follows by hammer plate structure optimization and the improvement of arrangement form, effectively increasing equipment
Energy utilization rate and into sand coarse aggregate ratio.And equipment operates steadily, noise is low.
Embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings, but does not therefore limit the present invention to described implementation
Among example scope.
Referring to Fig. 1, Fig. 2, a kind of multistage bar sand making machine of vertical shaft type, including main body are located at the bar rotor in crushing cabin 1
2, the part that bar rotor 2 stretches out the bilge of crushing cabin 1 is connected with two motors 5 simultaneously by belt transmission component, two
In three axis of motor 5 and bar rotor 2 are generally aligned in the same plane;Crushing cabin 1 is opened provided with four circumference uniform distributions, and level
Radial type the hatch door 1a, hatch door 1a closed is highly more than or equal to the 50% of the height of crushing cabin 1, and always product is big for four hatch door 1a outside wall surfaces
In or equal to the outer wall area of crushing cabin 1 50%.Tripper 3, the bilge of crushing cabin 1 are provided with the charging aperture of the top of bar rotor 2
Provided with discharge bucket 4.Bar rotor 2 includes rotor block 21 and multiple strips hammer plate 22, and the upper end of rotor block 21 passes through upper end bearing
Top chock 23 is set with, top chock 23 is fixedly connected by four spokes 24 of crossing distribution with the nacelle of crushing cabin 1,
The lower end of rotor block 21 is set with step 25, eight lower spokes that step 25 is distributed by groined type by bottom end bearing
27 are fixedly connected with the nacelle of crushing cabin 1.Axis of the plate 22 by length perpendicular to rotor block 21 is hammered into shape to arrange, and by hammering panel seat 26 into shape
It is fixedly connected on rotor block 21, multiple hammer plates 22 are distributed to form multilayer board hammer structure along the axis of rotor block 21;As shown in figure 4,
Hammer plate 22 in any layer is provided with two of circumference uniform distribution, and hammer plate 22 is tilted backwards by near-end to distal end relative to direction of rotation;
As shown in figure 5, the hammer plate 22 of adjacent layer misplaces 90 ° in a circumferential direction.
Wherein, as shown in figure 3, rotor by hammer into shape plate 22 formed by top-down top bar area, middle part bar area and
Hammer plate 22 in common three-level bar area of bottom bar area, any level bar area is provided with two layers or four floor;In adjacent two-stage bar area
Hammer plate 22 back rake angle in the bar area of lower section is more than the back rake angle for hammering plate 22 in the bar area of top into shape, as shown in figure 5, upper board
The back rake angle for hammering hammer plate 22 in area into shape is 15 °;As shown in fig. 6, the back rake angle for hammering plate 22 in the middle part bar area into shape is 25 °, it is more than
Hammer 10 ° of the back rake angle of plate 22 in the bar area of top into shape;As shown in Figure 7;The back rake angle for hammering plate 22 in the bar area of bottom into shape is 30 °, is more than
Hammer 5 ° of the back rake angle of plate 22 in the bar area of middle part into shape;As shown in Figure 7.In addition, the hammer plate 22 of two layers of bottom also shape on rotor block 21
Into the lower torsional angle for having 3~8 ° of torsion downwards.
As shown in Figure 8 and Figure 9, the tripper 3 includes the sub-material body 31 in circular cone dish structure, the circle of sub-material body 31
Cone disk axis are overlapped with the axis of bar rotor 2, and the closing that annular is formed with the addendum cone platform periphery of sub-material body 31 is enclosed
Gear 32;The sub-material body 31 of tripper 3 is provided with four neck 31a of crossing distribution, and four neck 31a are fastened on respectively
On four spokes 24 of top chock 23.
By verification experimental verification, sand making machine of the present invention is driven using two 37KW frequency control motors, and its production capacity is up to per small
When 50 tons, and into sand coarse aggregate ratio up to more than 80%;The production capacity that power is 264KW~500KW motor sand making machines is configured equivalent to existing, greatly
Width reduction energy resource consumption more than 70%, its obvious economic, meanwhile, corresponding reduction sand noise processed, beneficial to environmental protection, social effect
Substantially.
In the present embodiment, the back rake angle for hammering plate 22 in the bar area of top into shape can also be in 12~18 ° in addition to 15 °
Arbitrary value;The back rake angle for hammering plate 22 in the bar area of middle part into shape can also be except 10 ° more than the back rake angle of hammer plate 22 in the bar area of top
The arbitrary value in 8~12 ° in addition;The back rake angle for hammering plate 22 in the bar area of bottom into shape is more than the hypsokinesis for hammering plate 22 in the bar area of middle part into shape
Angle can also be the arbitrary value in 4~6 ° in addition to 5 °;The lower torsion of most lower two layers of the hammer formation of plate 22 on the rotor block 21
Angle can also be the arbitrary value in 3~8 ° in addition to 5 °.
Preferred embodiment of the invention described in detail above.It should be appreciated that one of ordinary skill in the art without
Need creative work just can make many modifications and variations according to the design of the present invention.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical scheme, all should be in the protection domain being defined in the patent claims.