CN104913944A - Hammer type breaker intelligent detection system - Google Patents

Hammer type breaker intelligent detection system Download PDF

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Publication number
CN104913944A
CN104913944A CN201510292012.0A CN201510292012A CN104913944A CN 104913944 A CN104913944 A CN 104913944A CN 201510292012 A CN201510292012 A CN 201510292012A CN 104913944 A CN104913944 A CN 104913944A
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China
Prior art keywords
image
velocity
audio frequency
monitoring system
monitoring
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CN201510292012.0A
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CN104913944B (en
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陈洲邦
赵荣刚
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ZUNYI LIXIN MACHINERY CO Ltd
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ZUNYI LIXIN MACHINERY CO Ltd
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Abstract

The invention provides a hammer type breaker intelligent detection system, comprising a speed measurement system, an image monitoring system, an audio frequency monitoring system, a core monitoring module, a history database, and a man-machine interactive module. The speed measurement system, the image monitoring system and the audio frequency monitoring system are connected to the core monitoring module in a parallel manner; the core monitoring module is connected to the history database and the man-machine interaction module. The hammer type breaker intelligent detection system performs monitoring on the operation state of the hammer type breaker through setting the speed measurement system, the image monitoring system and the audio frequency monitoring system. The hammer type breaker intelligent detection system can guarantee that the monitoring on the breaker is comprehensive and accurate based on the prior art.

Description

A kind of hammer mill intelligent checking system
Technical field
The present invention relates to a kind of hammer mill intelligent checking system.
Background technology
Prior art is for the duty intellectual monitoring of hammer mill, mainly completed by various index, and due to hammer mill relative closure, especially visually close, and shake larger in the disintegrating machine course of work, therefore the index that intellectual monitoring is used, possibly well cannot complete comprehensive monitoring.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of hammer mill intelligent checking system, this hammer mill intelligent checking system is by the setting of velocity-measuring system, image monitoring system, audio frequency monitoring system, monitor the running status of hammer mill, what can well ensure disintegrating machine operational monitoring on the basis of existing technology is comprehensive, accurate.
The present invention is achieved by the following technical programs.
A kind of hammer mill intelligent checking system provided by the invention, comprises velocity-measuring system, image monitoring system, audio frequency monitoring system, core monitoring modular, historical data base, human-computer interaction module; Described velocity-measuring system, image monitoring system, audio frequency monitoring system parallel join are to core monitoring modular, and core monitoring modular is also connected with historical data base, human-computer interaction module simultaneously; Described velocity-measuring system comprises motor speed measuring to disintegrating machine, transmission is tested the speed, rotor tests the speed three; Described image monitoring system institute altimetric image is crusher shell internal image; Described audio frequency monitoring system institute acoustic comprises the audio frequency of motor of crusher position, rotor-position, unloading position three part frequently; Described core monitoring modular extracts historical data from historical data base, then according to historical data, the judgement of disintegrating machine current operating conditions is carried out to the current data that velocity-measuring system, image monitoring system, audio frequency monitoring system are transmitted, and by judgment result displays in human-computer interaction module.
Described velocity-measuring system, image monitoring system, audio frequency monitoring system connect core monitoring modular after connection speed arbiter, image discriminating device, audio frequency arbiter respectively again.
Described speed arbiter, image discriminating device, audio frequency arbiter first access to signal relay device, signal relay device access core monitoring modular.
Described core monitoring modular also connects master control interactive module.
Described speed arbiter carries out anticipation to velocity information that velocity-measuring system is surveyed, and anticipation value is exported in the lump as with reference to value together with velocity information.
Described image discriminating device carries out anticipation to velocity-measuring system institute altimetric image information, and anticipation value is exported in the lump as with reference to value together with image information.
Described audio frequency arbiter carries out anticipation to audio-frequency information that velocity-measuring system is surveyed, and anticipation value is exported in the lump as with reference to value together with audio-frequency information.
Beneficial effect of the present invention is: by the setting of velocity-measuring system, image monitoring system, audio frequency monitoring system, monitor the running status of hammer mill, what can well ensure disintegrating machine operational monitoring on the basis of existing technology is comprehensive, accurate.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
In figure: 101-velocity-measuring system, 102-speed arbiter, 201-image monitoring system, 202-image discriminating device, 301-audio frequency monitoring system, 302-audio frequency arbiter, 401-signal relay device, 402-core monitoring modular, 501-historical data base, 502-master control interactive module, 503-human-computer interaction module.
Embodiment
Further describe technical scheme of the present invention below, but described in claimed scope is not limited to.
A kind of hammer mill intelligent checking system as shown in Figure 1, comprises velocity-measuring system 101, image monitoring system 201, audio frequency monitoring system 301, core monitoring modular 402, historical data base 501, human-computer interaction module 503; Described velocity-measuring system 101, image monitoring system 201, audio frequency monitoring system 301 parallel join are to core monitoring modular 402, and core monitoring modular 402 is also connected with historical data base 501, human-computer interaction module 503 simultaneously; Described velocity-measuring system 101 comprises motor speed measuring to disintegrating machine, transmission is tested the speed, rotor tests the speed three; Described image monitoring system 201 altimetric images are crusher shell internal image; Described audio frequency monitoring system 301 acoustics comprise the audio frequency of motor of crusher position, rotor-position, unloading position three part frequently; Described core monitoring modular 402 extracts historical data from historical data base 501, then according to historical data, the judgement of disintegrating machine current operating conditions is carried out to the current data that velocity-measuring system 101, image monitoring system 201, audio frequency monitoring system 301 are transmitted, and by judgment result displays in human-computer interaction module 503.
Thus, the rotating speed of hammer mill in operational process, image, acoustic signals are all well collected, and carry out integration analysis by core monitoring modular 402, in conjunction with machine learning techniques of the prior art, thus can ensure that the height of monitoring is intelligent.
Because the calculated amount of machine learning techniques is very large, very likely serious delay is caused thus in Real-Time Monitoring, even crash, therefore in order to well avoid the generation of this situation, described velocity-measuring system 101, image monitoring system 201, audio frequency monitoring system 301 connect core monitoring modular 402 after connection speed arbiter 102, image discriminating device 202, audio frequency arbiter 302 respectively again; Described speed arbiter 102 pairs of velocity-measuring systems 101 survey velocity information and carry out anticipation, and anticipation value to be exported as with reference to value in the lump together with velocity information; Described image discriminating device 202 pairs of velocity-measuring systems 101 altimetric image information carry out anticipation, and anticipation value are exported in the lump as with reference to value together with image information; Described audio frequency arbiter 302 pairs of velocity-measuring systems 101 survey audio-frequency information and carry out anticipation, and anticipation value to be exported as with reference to value in the lump together with audio-frequency information.
Thus, core monitoring modular 402, when carrying out analysis and judging, can have reference value as calculating parameter, thus can reduce calculated amount greatly, ensures that the smoothness of system is run.
Because the format differences of rate signal, picture signal, sound signal is very large, and this species diversity also can affect the analysis efficiency of core monitoring modular 402, thus the fluency of influential system, therefore described speed arbiter 102, image discriminating device 202, audio frequency arbiter 302 first access to signal relay device 401, and signal relay device 401 accesses core monitoring modular 402.Thus, by signal relay device 401 settling signal conversion to a certain extent, make signal data be more conducive to analyze, thus improve system effectiveness.
Due in prior art for the monitoring of the relevant apparatus of disintegrating machine, and the control to disintegrating machine, existing comparatively ripe Host Technology, therefore the present invention is more suitable for being integrated in the master control system of prior art, the great degree of intelligence improving control, therefore described core monitoring modular 402 also connects master control interactive module 502.

Claims (7)

1. a hammer mill intelligent checking system, comprise velocity-measuring system (101), image monitoring system (201), audio frequency monitoring system (301), core monitoring modular (402), historical data base (501), human-computer interaction module (503), it is characterized in that: described velocity-measuring system (101), image monitoring system (201), audio frequency monitoring system (301) parallel join is to core monitoring modular (402), core monitoring modular (402) simultaneously also with historical data base (501), human-computer interaction module (503) connects, described velocity-measuring system (101) comprises motor speed measuring to disintegrating machine, transmission is tested the speed, rotor tests the speed three, described image monitoring system (201) institute altimetric image is crusher shell internal image, described audio frequency monitoring system (301) institute acoustic comprises the audio frequency of motor of crusher position, rotor-position, unloading position three part frequently, described core monitoring modular (402) extracts historical data from historical data base (501), then according to historical data, the judgement of disintegrating machine current operating conditions is carried out to the current data that velocity-measuring system (101), image monitoring system (201), audio frequency monitoring system (301) are transmitted, and by judgment result displays in human-computer interaction module (503).
2. hammer mill intelligent checking system as claimed in claim 1, is characterized in that: connect core monitoring modular (402) again after described velocity-measuring system (101), image monitoring system (201), audio frequency monitoring system (301) difference connection speed arbiter (102), image discriminating device (202), audio frequency arbiter (302).
3. hammer mill intelligent checking system as claimed in claim 2, it is characterized in that: described speed arbiter (102), image discriminating device (202), audio frequency arbiter (302) first access to signal relay device (401), signal relay device (401) access core monitoring modular (402).
4. hammer mill intelligent checking system as claimed in claim 1, is characterized in that: described core monitoring modular (402) also connects master control interactive module (502).
5. hammer mill intelligent checking system as claimed in claim 2, it is characterized in that: described speed arbiter (102) to velocity-measuring system (101) survey velocity information and carry out anticipation, and anticipation value to be exported as with reference to value in the lump together with velocity information.
6. hammer mill intelligent checking system as claimed in claim 1, it is characterized in that: described image discriminating device (202) carries out anticipation to velocity-measuring system (101) institute altimetric image information, and anticipation value is exported together with image information in the lump as with reference to value.
7. hammer mill intelligent checking system as claimed in claim 1, it is characterized in that: described audio frequency arbiter (302) to velocity-measuring system (101) survey audio-frequency information and carry out anticipation, and anticipation value to be exported as with reference to value in the lump together with audio-frequency information.
CN201510292012.0A 2015-06-01 2015-06-01 A kind of hammer mill intelligent checking system Expired - Fee Related CN104913944B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106289825A (en) * 2015-06-02 2017-01-04 安顺市晶英科技研发有限责任公司 A kind of tea picking machine intelligent checking system
CN107350068A (en) * 2017-09-07 2017-11-17 苏州艾乐蒙特机电科技有限公司 A kind of ore deposit machine crushes monitoring of software with rock ballast

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04281859A (en) * 1990-12-28 1992-10-07 Mitsubishi Heavy Ind Ltd Detector for retainment of refuse in crusher
CN201776170U (en) * 2010-09-16 2011-03-30 济南重工股份有限公司 Device for detecting load of mill
CN102645334A (en) * 2012-04-23 2012-08-22 华北电力大学 State monitoring device for wind generating set
CN203444252U (en) * 2013-08-20 2014-02-19 江苏天舒电器有限公司 Online self-diagnosis system for heat pump water heater
CN104549703A (en) * 2014-11-18 2015-04-29 中国矿业大学 Intelligent speed regulating method and system for mine crusher

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04281859A (en) * 1990-12-28 1992-10-07 Mitsubishi Heavy Ind Ltd Detector for retainment of refuse in crusher
CN201776170U (en) * 2010-09-16 2011-03-30 济南重工股份有限公司 Device for detecting load of mill
CN102645334A (en) * 2012-04-23 2012-08-22 华北电力大学 State monitoring device for wind generating set
CN203444252U (en) * 2013-08-20 2014-02-19 江苏天舒电器有限公司 Online self-diagnosis system for heat pump water heater
CN104549703A (en) * 2014-11-18 2015-04-29 中国矿业大学 Intelligent speed regulating method and system for mine crusher

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106289825A (en) * 2015-06-02 2017-01-04 安顺市晶英科技研发有限责任公司 A kind of tea picking machine intelligent checking system
CN107350068A (en) * 2017-09-07 2017-11-17 苏州艾乐蒙特机电科技有限公司 A kind of ore deposit machine crushes monitoring of software with rock ballast

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