CN104907220A - Liquid-level-self-adaptive scaling powder coating device - Google Patents
Liquid-level-self-adaptive scaling powder coating device Download PDFInfo
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- CN104907220A CN104907220A CN201510290589.8A CN201510290589A CN104907220A CN 104907220 A CN104907220 A CN 104907220A CN 201510290589 A CN201510290589 A CN 201510290589A CN 104907220 A CN104907220 A CN 104907220A
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- scaling powder
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Abstract
The invention relates to a liquid-level-self-adaptive scaling powder coating device which is characterized by comprising a scaling powder coating rack (1), wherein a scaling powder coating roller (5) is longitudinally erected between the lower sections of a support frame (4) of the scaling powder coating rack (1); the inner wall of a scaling powder tank (2) is provided with a first liquid level meter (2.1) and a second liquid level meter (2.2) which are distributed in an up-down manner; a scaling powder liquid storage barrel (8) is arranged at the top of the scaling powder coating rack (1); the liquid outlet of the scaling powder liquid storage barrel (8) is connected with a liquid outlet pipe (8.1) and is connected into the scaling powder tank (2); an electromagnetic valve (8.2) is arranged on the liquid outlet pipe (8.1); the electromagnetic valve (8.2), the first liquid level meter (2.1) and the second liquid level meter (2.2) are connected with a PLC. The liquid-level-self-adaptive scaling powder coating device has the advantages that the product quality is ensured, and the labor intensity is lowered.
Description
Technical field
The present invention relates to a kind of liquid level self adaptation scaling powder applying device.
Background technology
Coaxial cable has referred to two concentric conductors, and conductor and screen layer share the cable in same axle center.The copper conductors that modal coaxial cable is isolated by insulating materials forms, and be another layer of ring shaped conductor and insulator thereof in the outside of nexine insulating materials, then whole cable is encased by sheath.In the production process of coaxial cable, need as requested to carry out zinc-plated operation in coaxial cable copper line surface, after tin plating, the electrical contact getting final product supplied for electronic circuit unit uses copper cash, and it can be used for welding medium and connects different electrical contacts.
The scaling powder applying device of traditional coaxial cable copper wire tin-plating production line generally comprises a flux bath, the pressure roller that one is immersed in scaling powder liquid is set in flux bath, copper cash is pressed in the scaling powder liquid below it by pressure roller and carries out precoating, then upwards drawn by the guide wheel at rear, because the advance bending angle of trend of copper cash is larger in copper cash coating scaling powder process, there is residual stress, stress in follow-up copper cash cannot be eliminated, easily cause the Quality Down of final products, in scaling powder coating process, in flux bath, liquid level can decline, need to add scaling powder manually, improve labour intensity.
Therefore seek a kind of product quality to be guaranteed, the liquid level self adaptation scaling powder applying device reducing labour intensity is particularly important.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of product quality to be guaranteed, reduce the liquid level self adaptation scaling powder applying device of labour intensity.
The object of the present invention is achieved like this:
A kind of liquid level self adaptation scaling powder applying device, it comprises scaling powder coating frame, described scaling powder coating frame is provided with flux bath and motor, the scaling powder coating frame of described flux bath rear and front end is provided with bracing frame, between the hypomere of support frame as described above, erection has a scaling powder application roll of longitudinally arranging, the roller bearing of scaling powder application roll and motor are connected by belt and drive, a longeron longitudinally arranged is connected with between the epimere of support frame as described above, described longeron is fixedly installed hairbrush downwards, the brush finish of hairbrush is adjacent to scaling powder application roll, scaling powder application roll comprises roll shaft and roll body, described roll body is provided with a ring groove, the position of annular groove is corresponding with the position of hairbrush, both sides, front and back near roll body in annular groove are provided with one group of guiding subassembly, this guiding subassembly comprises eight flow guide bars, eight flow guide bars are evenly divided into four groups along the outer edge surface of annular groove, every two panels flow guide bar is one group, flow guide bar is arc strip, two panels flow guide bar in one group is outwards drawn from the outer edge surface of annular groove respectively, and two panels flow guide bar is arranged symmetrically along the radius of roll body, gap is left between the outer end of two panels flow guide bar, the inwall of described flux bath is provided with the first liquid level gauge and the second liquid level gauge arranged up and down, the top of described scaling powder coating frame arranges a scaling powder liquid storing barrel, the liquid outlet of described scaling powder liquid storing barrel connects a drain pipe in flux bath, drain pipe is provided with an electromagnetic valve, above-mentioned electromagnetic valve, first liquid level gauge and the second liquid level gauge all connect a PLC.
Compared with prior art, the invention has the beneficial effects as follows:
The scaling powder application roll of liquid level self adaptation scaling powder applying device of the present invention is by the drive of belt, continuous rotation, scaling powder in flux bath is brought to hairbrush place, by hairbrush, scaling powder is applied to Steel Wire Surface, by continuous coating, liquid level in flux bath can decline, when second liquid level gauge senses that the scaling powder liquid level in flux bath is lower, electromagnetic valve is opened, in flux bath, scaling powder is injected to compensate the liquid level of scaling powder from drain pipe, until when the first liquid level gauge senses that scaling powder liquid level arrives this height, electromagnetic valve is closed, drain pipe stops injecting scaling powder in flux bath, scaling powder application roll is by rotating, in annular groove and water conservancy diversion buffer area retain scaling powder, applied by the scaling powder of itself in annular groove in the process that steel wire is advanced in annular groove, the deficiency of scaling powder in annular groove, scaling powder in water conservancy diversion buffer area can flow in annular groove when a high position, make up the deficiency of scaling powder in annular groove, thus ensure the coating quality of scaling powder, steel wire passes through the annular groove of scaling powder application roll from top, the bending angle of steel wire is less, reduce residual stress, the quality of final products is higher.Therefore liquid level self adaptation scaling powder applying device of the present invention has product quality and is guaranteed, and reduces the advantage of labour intensity.
Accompanying drawing explanation
Fig. 1 is the front view of liquid level self adaptation scaling powder applying device of the present invention.
Fig. 2 is the side view of liquid level self adaptation scaling powder applying device of the present invention.
Fig. 3 is the structural representation of scaling powder application roll in Fig. 2.
Fig. 4 is the A-A sectional view of Fig. 3.
Wherein:
Scaling powder coating frame 1, flux bath 2, first liquid level gauge 2.1, second liquid level gauge 2.2, motor 3, bracing frame 4, scaling powder application roll 5, roll shaft 5.1, roll body 5.2, annular groove 5.3, flow guide bar 5.4, gap 5.5, water conservancy diversion buffer area 5.6, belt 6, hairbrush 7, scaling powder liquid storing barrel 8, drain pipe 8.1, electromagnetic valve 8.2.
Detailed description of the invention
See Fig. 1 ~ Fig. 4, a kind of liquid level self adaptation scaling powder applying device that the present invention relates to, it comprises scaling powder coating frame 1, described scaling powder coating frame 1 is provided with the flux bath 2 and motor 3 arranged up and down, the inwall of described flux bath 2 is provided with the first liquid level gauge 2.1 and the second liquid level gauge 2.2 arranged up and down, first liquid level gauge 2.1 and the second liquid level gauge 2.2 are for responding to the scaling powder liquid level in flux bath 2, the scaling powder coating frame 1 of described flux bath 2 rear and front end is provided with bracing frame 4, the bottom of bracing frame 4 is arranged in the chute of a left and right directions, bracing frame 4 can carry out moving left and right with adjusting position in chute.Between the hypomere of support frame as described above 4, erection has a scaling powder application roll 5 of longitudinally arranging, the roller bearing of scaling powder application roll 5 and motor 3 are connected by belt 6 and drive, a longeron 6 longitudinally arranged is connected with between the epimere of support frame as described above 4, the leading portion of described longeron 6 and back segment are fixedly installed hairbrush 7 all downwards, and the brush finish of hairbrush 7 is adjacent to scaling powder application roll 5.The top of described scaling powder coating frame 1 is provided with a scaling powder liquid storing barrel 8, the liquid outlet of described scaling powder liquid storing barrel 8 connects in drain pipe 8.1 a to flux bath 2, drain pipe 8.1 is provided with an electromagnetic valve 8.2, above-mentioned electromagnetic valve 8.2, first liquid level gauge 2.1 and the second liquid level gauge 2.2 all connect a PLC.Wherein, scaling powder application roll 5 have employed a kind of structure of uniqueness, scaling powder application roll 5 comprises roll shaft 5.1 and roll body 5.2, the leading portion of described roll body 5.2 and back segment are symmetrically arranged with a ring groove 5.3, the position of annular groove 5.3 is corresponding with the position of hairbrush 7, both sides, front and back near roll body 5.2 in annular groove 5.3 are provided with one group of guiding subassembly, this guiding subassembly comprises eight flow guide bars 5.4, eight flow guide bars 5.4 are evenly divided into four groups along the outer edge surface of annular groove 5.3, every two panels flow guide bar 5.4 is one group, flow guide bar 5.4 is arc strip, two panels flow guide bar 5.4 in one group is outwards drawn from the outer edge surface of annular groove 5.3 respectively, and two panels flow guide bar 5.4 is arranged symmetrically along the radius of roll body 5.2, gap 5.5 is left between the outer end (free end) of two panels flow guide bar 5.4, a relative closure region is formed between the outer surface of two panels flow guide bar 5.4 and annular groove 5.3, this relative closure region is referred to as water conservancy diversion buffer area 5.6, therefore this region, place is called relative closure due to the existence in gap 5.5, if the outer end that gap 5.5 does not exist i.e. two panels flow guide bar 5.4 contacts with each other or interference fit, can be called closed.
The operation principle of liquid level self adaptation scaling powder applying device: scaling powder application roll is by the drive of belt, continuous rotation, scaling powder in flux bath is brought to hairbrush place, by hairbrush, scaling powder is applied to Steel Wire Surface, by continuous coating, liquid level in flux bath can decline, when second liquid level gauge senses that the scaling powder liquid level in flux bath is lower, electromagnetic valve is opened, in flux bath, scaling powder is injected to compensate the liquid level of scaling powder from drain pipe, until when the first liquid level gauge senses that scaling powder liquid level arrives this height, electromagnetic valve is closed, drain pipe stops injecting scaling powder in flux bath.Scaling powder application roll is by rotating, in annular groove and water conservancy diversion buffer area retain scaling powder, applied by the scaling powder of itself in annular groove in the process that steel wire is advanced in annular groove, the deficiency of scaling powder in annular groove, scaling powder in water conservancy diversion buffer area can flow in annular groove when a high position, make up the deficiency of scaling powder in annular groove, thus ensure the coating quality of scaling powder.
Claims (1)
1. a liquid level self adaptation scaling powder applying device, it is characterized in that it comprises scaling powder coating frame (1), described scaling powder coating frame (1) is provided with flux bath (2) and motor (3), scaling powder coating frame (1) of described flux bath (2) rear and front end is provided with bracing frame (4), between the hypomere of support frame as described above (4), erection has a scaling powder application roll (5) of longitudinally arranging, the roller bearing of scaling powder application roll (5) and motor (3) are connected by belt (6) and drive, a longeron (6) longitudinally arranged is connected with between the epimere of support frame as described above (4), described longeron (6) is fixedly installed hairbrush (7) downwards, the brush finish of hairbrush (7) is adjacent to scaling powder application roll (5), scaling powder application roll (5) comprises roll shaft (5.1) and roll body (5.2), described roll body (5.2) is provided with a ring groove (5.3), the position of annular groove (5.3) is corresponding with the position of hairbrush (7), both sides, front and back near roll body (5.2) in annular groove (5.3) are provided with one group of guiding subassembly, this guiding subassembly comprises eight flow guide bars (5.4), eight flow guide bars (5.4) are evenly divided into four groups along the outer edge surface of annular groove (5.3), every two panels flow guide bar (5.4) is one group, flow guide bar (5.4) is arc strip, two panels flow guide bar (5.4) in one group is outwards drawn from the outer edge surface of annular groove (5.3) respectively, and two panels flow guide bar (5.4) is arranged symmetrically along the radius of roll body (5.2), gap (5.5) is left between the outer end of two panels flow guide bar (5.4), the inwall of described flux bath (2) is provided with the first liquid level gauge (2.1) and the second liquid level gauge (2.2) arranged up and down, the top of described scaling powder coating frame (1) arranges a scaling powder liquid storing barrel (8), the liquid outlet of described scaling powder liquid storing barrel (8) connects a drain pipe (8.1) in flux bath (2), drain pipe (8.1) is provided with an electromagnetic valve (8.2), above-mentioned electromagnetic valve (8.2), first liquid level gauge (2.1) and the second liquid level gauge (2.2) all connect a PLC.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105413942A (en) * | 2015-10-27 | 2016-03-23 | 合肥安奎思成套设备有限公司 | Brushing device for anti-adhesion powder |
CN114570613A (en) * | 2022-03-07 | 2022-06-03 | 樊玮 | Medical adhesive tape production equipment and production process thereof |
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JPH07891A (en) * | 1993-06-18 | 1995-01-06 | East Japan Railway Co | Coating apparatus for trolley wire |
DE19744546A1 (en) * | 1997-10-09 | 1999-04-15 | Grafotec Wet Spray Gertrud E K | Apparatus for production of sheet or strip glass |
CN201262854Y (en) * | 2008-09-23 | 2009-06-24 | 东莞市大忠电子有限公司 | Lacquer lack alarm device suitable for enamel conductor production |
CN203460495U (en) * | 2013-07-09 | 2014-03-05 | 天津市茂海纸业印刷有限公司 | Honeycomb paperboard gluing circulation system |
CN203855628U (en) * | 2014-05-27 | 2014-10-01 | 温岭市旭升光电科技有限公司 | Copper wire tinned soldering flux coating device |
CN203904434U (en) * | 2014-05-19 | 2014-10-29 | 同享(苏州)电子材料科技有限公司 | Flux coating mechanism for high-speed welding-strip tin plating machine |
CN203982905U (en) * | 2014-08-09 | 2014-12-03 | 杭州金纶电子科技有限公司 | Enamelled wire painting device |
CN204699886U (en) * | 2015-06-01 | 2015-10-14 | 神宇通信科技股份公司 | Liquid level self adaptation scaling powder applying device |
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2015
- 2015-06-01 CN CN201510290589.8A patent/CN104907220A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH07891A (en) * | 1993-06-18 | 1995-01-06 | East Japan Railway Co | Coating apparatus for trolley wire |
DE19744546A1 (en) * | 1997-10-09 | 1999-04-15 | Grafotec Wet Spray Gertrud E K | Apparatus for production of sheet or strip glass |
CN201262854Y (en) * | 2008-09-23 | 2009-06-24 | 东莞市大忠电子有限公司 | Lacquer lack alarm device suitable for enamel conductor production |
CN203460495U (en) * | 2013-07-09 | 2014-03-05 | 天津市茂海纸业印刷有限公司 | Honeycomb paperboard gluing circulation system |
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CN203982905U (en) * | 2014-08-09 | 2014-12-03 | 杭州金纶电子科技有限公司 | Enamelled wire painting device |
CN204699886U (en) * | 2015-06-01 | 2015-10-14 | 神宇通信科技股份公司 | Liquid level self adaptation scaling powder applying device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105413942A (en) * | 2015-10-27 | 2016-03-23 | 合肥安奎思成套设备有限公司 | Brushing device for anti-adhesion powder |
CN114570613A (en) * | 2022-03-07 | 2022-06-03 | 樊玮 | Medical adhesive tape production equipment and production process thereof |
CN114570613B (en) * | 2022-03-07 | 2023-09-08 | 北京泰科斯曼科技发展有限公司 | Medical adhesive tape production equipment and production process thereof |
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