A kind of food one processing unit (plant)
Technical field
The present invention relates to a kind of food one processing unit (plant), be applicable to fried food suitability for industrialized production.
Background technology
Also need during current fried food suitability for industrialized production to adopt plurality of devices to complete final fried and material loading flow chart, so not only working (machining) efficiency is low, and crudy also cannot keep, easily affect carrying out smoothly of follow-up producing process, be unsuitable for large-scale industrial production.Therefore, are objects that the present invention studies for the problems referred to above.
Summary of the invention
In order to solve existing technical deficiency, the invention provides a kind of food one processing unit (plant).
The present invention adopts following scheme to realize: a kind of food one processing unit (plant), comprise fried frame and feed frame, the side of described fried frame is provided with oil cauldron, the opposite side of described fried frame is provided with foraminous conveyer, described oil cauldron is provided with a pot cover, it is characterized in that: described pot cover is provided with a charging aperture, be provided with an outer end in described oil cauldron and be connected to helical baffle plates on oil cauldron inwall, be positioned at the oil cauldron conduit that helical baffle plates formed and be installed on electrical heating elements, the oil cauldron being positioned at helical baffle plates center is provided with an oil-in, the oil cauldron being positioned at helical baffle plates outer end is provided with an oil-out, described oil-in is connected with the oil-out pipeline of an oil transfer pump, the oil body temporary storage tank pipeline that described oil-out and is fixed on below oil cauldron in oil cauldron frame is connected, described oil body temporary storage tank is connected with the oil-in pipeline of described oil transfer pump, described oil body temporary storage tank is provided with a cooling device, for the oil temperature of cooling for reflux, be provided with three from the oil-in of oil cauldron to the helical form oil circuit of the oil-out of oil cauldron and become 120 degree first to the 3rd oily fast governor motions distributed, the fast governor motion of each oil is positioned on different circle helical form oil circuits, described first to the 3rd oily fast governor motion includes one and is rotationally connected with speed governing rotating shaft on oil circuit helical baffle plates and radial direction and is connected to blade in speed governing rotating shaft, one side end of described speed governing rotating shaft is connected with speed governing driven gear, described speed governing driven gear is engaged by the speed governing driving gear on the stepper motor output shaft be located on pot cover and drives, on described pot cover, the fast governor motion of corresponding each oil offers one in order to run through the port of driving gear, the oil cauldron being positioned at oil-out place is installed with the swash plate that has some oil leaking holes, the side of described swash plate is immersed in oil body, the opposite side of described swash plate stretches out oil cauldron and is positioned at above the feed side of foraminous conveyer, be rotationally connected in the middle part of described swash plate and send rotating shaft together, described is sent rotating shaft to be radially connected with some arc shape strainers be positioned on swash plate end face, the pot cover being positioned at swash plate place offers one so that the opening that rotates of strainer, be positioned on the swash plate above foraminous conveyer and offer blanking conduit, the below of the exit side of described foraminous conveyer is provided with the screen cloth that is fixed on the skewed laying on feed frame, be provided with one above the middle part of described screen cloth and be rotationally connected with cylinder on feed frame, described drums inside has the die cavity installing cumin powder, described cylinder be provided with radially lay and with cylinder die cavity UNICOM some go out material through hole, the cumin powder screen cloth that a circle tilts to lay is fixed with in the die cavity of described cylinder, one side end face of described cylinder offers the port that feeds intake being positioned at cumin powder screen cloth feed side, the opposite side end face of described cylinder offers the waste material port being positioned at cumin powder screen cloth exit side, described feed intake port and waste material port are respectively equipped with folding cover plate, the exit side of described screen cloth is connected with the feeder collecting food, the feed frame be positioned at below screen cloth is provided with accumulator tank.
In an embodiment of the present invention, described oil-in is connected with the oil-out pipeline of an oil transfer pump, and the oil body temporary storage tank pipeline that described oil-out and is fixed on below oil cauldron in fried frame is connected, and described oil body temporary storage tank is connected with the oil-in pipeline of described oil transfer pump.
In an embodiment of the present invention, the oil-out of described oil cauldron is provided with one deck filter screen, is also provided with one in order to control the check valve that oil body flows between the oil-in of described oil cauldron and the oil-out of described oil transfer pump.
In an embodiment of the present invention, the fried frame being positioned at the below of foraminous conveyer is provided with one in order to reclaim the oil groove of oil body.
In an embodiment of the present invention, described is sent rotating shaft upper end to be provided with to send driven pulley together, and described is sent driven pulley to drive with the power transmission machine that rises be located on oil cauldron sidewall through belt transmission agency to be connected.
In an embodiment of the present invention, described cylinder to be driven through pulley mechanism by the motor be located on work housing and rotates, and the work housing being positioned at screen cloth both sides is respectively equipped with a pole, sets up described cylinder between two poles.
In an embodiment of the present invention, described cooling device is a Water-cooling circulating device; Described oil cauldron conduit comprises oil-feed district, first thermal treatment zone, second thermal treatment zone, the 3rd thermal treatment zone, pre-cooling zone and fuel-displaced district; Described oil-in is arranged at oil-feed district; Described oil-out is arranged at fuel-displaced district; Described first thermal treatment zone, second thermal treatment zone, the 3rd thermal treatment zone separately correspondence are provided with the first electrical heating elements, the second electrical heating elements, the 3rd electrical heating elements; Described first oily velocity modulation joint organization establishes is in first thermal treatment zone, and the second oily velocity modulation joint organization establishes is in second thermal treatment zone, and the 3rd oily velocity modulation joint organization establishes is in the 3rd thermal treatment zone.
In an embodiment of the present invention, described frame is provided with a control box, control circuit is provided with in described control box, described control circuit comprises a MCU, described MCU is connected with the drive circuit of the first to the 3rd electrical heating elements, the motor-drive circuit of first to three stepper motor corresponding with the first to the 3rd oily fast governor motion, for detecting the first temperature sensor of the first thermal treatment zone oil temperature, for detecting the second temperature sensor of the second thermal treatment zone oil temperature, for detecting the three-temperature sensor of the 3rd thermal treatment zone oil temperature, for detecting the 4th temperature sensor of oil-feed district oil temperature, for detecting the 5th temperature sensor of pre-cooling zone, for detecting the 6th temperature sensor and the oil transfer pump drive circuit in fuel-displaced district.
In an embodiment of the present invention, the temperature data that described MCU gathers according to the first to the 5th temperature sensor controls the described first to the 3rd stepper motor and the first to the 3rd electrical heating elements work, and its control strategy comprises:
Strategy one, when the first temperature sensor detects that the first thermal treatment zone oil temperature is lower than temperature T1, then MCU controls the first stepping motor speed and rises to V1, improves the heating power of the first electrical heating elements simultaneously; When the first temperature sensor detects that the first thermal treatment zone oil temperature is higher than temperature T1, then MCU controls the first stepping motor speed and reduces to V, and strengthens the power of oil transfer pump, to improve oil circulation speed, makes the first thermal treatment zone oil temperature remain on T1;
Strategy two, when the second temperature sensor detects that the second thermal treatment zone oil temperature is lower than temperature T2, then MCU controls the second stepping motor speed and rises to V2, improves the heating power of the second electrical heating elements simultaneously; When the second temperature sensor detects that the second thermal treatment zone oil temperature is higher than temperature T2, then MCU controls the second stepping motor speed and reduces to V, and strengthens the power of oil transfer pump, to improve oil circulation speed, the second thermal treatment zone oil temperature is reached and remains on T2;
Strategy three, detect that the 3rd thermal treatment zone oil temperature is lower than temperature T3 when three-temperature sensor, then MCU controls the 3rd stepper motor rotating speed and rises to V3, improves the heating power of the 3rd electrical heating elements simultaneously; When three-temperature sensor detects that the 3rd thermal treatment zone oil temperature is higher than temperature T3, then MCU controls the 3rd stepper motor rotating speed and reduces to V, and strengthens the power of oil transfer pump, to improve oil circulation speed, the 3rd thermal treatment zone oil temperature is reached and remains on T3; The priority level of above-mentioned strategy is: strategy one is greater than strategy two, and strategy two is greater than strategy three.
Advantage of the present invention: simple structure of the present invention, simple operation, integrated degree is high, can effectively meet food industry Production requirement.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention overall structure schematic diagram,
Fig. 2 is the plan structure schematic diagram of embodiment of the present invention swash plate part,
Fig. 3 is the structure cross-sectional schematic of embodiment of the present invention oil cauldron part,
Fig. 4 is the plan structure schematic diagram of embodiment of the present invention oil cauldron part,
Fig. 5 is the structure cross-sectional schematic of embodiment of the present invention drum segment,
Fig. 6 is the plan structure schematic diagram of another embodiment of the present invention oil cauldron part,
Fig. 7 is oil cauldron control circuit theory diagram of the present invention.
Detailed description of the invention
Referring to figs. 1 to Fig. 7, the present invention relates to a kind of food one processing unit (plant), comprise fried frame 1 and feed frame 2, the side of described fried frame is provided with oil cauldron 3, the opposite side of described fried frame is provided with foraminous conveyer 4, described oil cauldron is provided with a pot cover 5, described pot cover is provided with a charging aperture 6, be provided with an outer end in described oil cauldron and be connected to helical baffle plates 7 on oil cauldron inwall, be positioned at the oil cauldron conduit that helical baffle plates formed and be installed on electrical heating elements 8, the oil cauldron being positioned at helical baffle plates center is provided with an oil-in 9, the oil cauldron being positioned at helical baffle plates outer end is provided with an oil-out 10, in order to the oil body realized in oil cauldron recycles, above-mentioned oil-in is connected with the oil-out pipeline of an oil transfer pump 29, oil body temporary storage tank 30 pipeline that described oil-out and is fixed on below oil cauldron in fried frame is connected, described oil body temporary storage tank is connected with the oil-in pipeline of described oil transfer pump, described oil body temporary storage tank is provided with a cooling device 47, for the oil temperature of cooling for reflux, be provided with three from the oil-in of oil cauldron to the helical form oil circuit of the oil-out of oil cauldron and become the fast governor motions of the oil of 120 degree distributions, the fast governor motion of each oil is positioned on different circle helical form oil circuits, the fast governor motion of described oil comprises one and is rotationally connected with speed governing rotating shaft 12 on oil circuit helical baffle plates and radial direction and is connected to blade 13 in speed governing rotating shaft, one side end of described speed governing rotating shaft is connected with speed governing driven gear 14, described speed governing driven gear engages driving by the speed governing driving gear 15 on the stepper motor output shaft be located on pot cover, on described pot cover, the fast governor motion of corresponding each oil offers one in order to run through the port 16 of driving gear, the oil cauldron being positioned at oil-out place is installed with the swash plate 17 that has some oil leaking holes, the side of described swash plate is immersed in oil body, the opposite side of described swash plate stretches out oil cauldron and is positioned at above the feed side of foraminous conveyer, be rotationally connected in the middle part of described swash plate and send rotating shaft 18 together, described is sent rotating shaft to be radially connected with some arc shape strainers 19 be positioned on swash plate end face, the pot cover being positioned at swash plate place offers one so that the opening that rotates of strainer, be positioned on the swash plate above foraminous conveyer and offer blanking conduit 20, the below of the exit side of described foraminous conveyer is provided with the screen cloth 21 that is fixed on the skewed laying on feed frame, be provided with one above the middle part of described screen cloth and be rotationally connected with cylinder 22 on feed frame, described drums inside has the die cavity installing cumin powder, described cylinder be provided with radially lay and with cylinder die cavity UNICOM some go out material through hole 23, the cumin powder screen cloth 24 that a circle tilts to lay is fixed with in the die cavity of described cylinder, one side end face of described cylinder offers the port 25 that feeds intake being positioned at cumin powder screen cloth feed side, the opposite side end face of described cylinder offers the waste material port 26 being positioned at cumin powder screen cloth exit side, described feed intake port and waste material port are respectively equipped with folding cover plate 27, the exit side of described screen cloth is connected with the feeder 28 collecting food, the feed frame be positioned at below screen cloth is provided with accumulator tank 34.By the control to oil fast governor motion axis of rotation direction, oil body speed is changed, with oil body in the same way, then accelerate oil body speed, reverse with oil body, then slow down oil body speed, thus reach the object of oily velocity modulation joint, and simultaneously can also overturn fried food in blade rotary process, make its frying action better, thus indirectly ensure fried degree.
Oil transfer pump is entered in order to prevent fried broken end, the oil-out of above-mentioned oil cauldron is provided with one deck filter screen 31, in order to prevent oil body from flowing into from the oil-out of oil transfer pump when oil transportation air pump inoperative, be also provided with one between the oil-in of described oil cauldron and the oil-out of described oil transfer pump in order to control the check valve 32 that oil body flows to.
In order to be reclaimed by the oil body on foraminous conveyer, the fried frame being positioned at the below of foraminous conveyer is provided with one in order to reclaim the oil groove 33 of oil body.
Above-mentioned cylinder to be driven through pulley mechanism by the motor 37 be located on work housing and rotates, and the work housing being positioned at screen cloth both sides is respectively equipped with between pole 38, two pole and sets up described cylinder.
Above-mentioned is sent rotating shaft upper end to be provided with to send driven pulley 35 together, and described is sent driven pulley to drive with the power transmission machine 36 that rises be located on oil cauldron sidewall through belt transmission agency to be connected.
In an embodiment of the present invention, described cooling device 47 is a Water-cooling circulating device; Described oil cauldron conduit comprises the thermal treatment zone 43, the thermal treatment zone 42, second, oil-feed district 46, first, the 3rd thermal treatment zone 44, pre-cooling zone 45 and fuel-displaced district 41; Described oil-in is arranged at oil-feed district; Described oil-out is arranged at fuel-displaced district; Described first thermal treatment zone, second thermal treatment zone, the 3rd thermal treatment zone separately correspondence are provided with the first electrical heating elements, the second electrical heating elements, the 3rd electrical heating elements; Described first oily fast governor motion 131 is arranged at first thermal treatment zone, and the second oily fast governor motion 132 is arranged at second thermal treatment zone, and the 3rd oily fast governor motion 133 is arranged at the 3rd thermal treatment zone;
In an embodiment of the present invention, described frame is provided with a control box, control circuit is provided with in described control box, described control circuit comprises a MCU, described MCU is connected with the drive circuit of the first to the 3rd electrical heating elements, the motor-drive circuit of first to three stepper motor corresponding with the first to the 3rd oily fast governor motion, for detecting the first temperature sensor 52 of the first thermal treatment zone oil temperature, for detecting the second temperature sensor 53 of the second thermal treatment zone oil temperature, for detecting the three-temperature sensor 54 of the 3rd thermal treatment zone oil temperature, for detecting the 4th temperature sensor 56 of oil-feed district oil temperature, for detecting the 5th temperature sensor 55 of pre-cooling zone, for detecting the 6th temperature sensor 51 and the oil transfer pump drive circuit in fuel-displaced district.
In an embodiment of the present invention, the temperature data that described MCU gathers according to the first to the 5th temperature sensor controls the described first to the 3rd stepper motor and the first to the 3rd electrical heating elements work, and its control strategy comprises:
Strategy one, when the first temperature sensor detects that the first thermal treatment zone oil temperature is lower than temperature T1, then MCU controls the first stepping motor speed and rises to V1, improves the heating power of the first electrical heating elements simultaneously; When the first temperature sensor detects that the first thermal treatment zone oil temperature is higher than temperature T1, then MCU controls the first stepping motor speed and reduces to V, and strengthens the power of oil transfer pump, to improve oil circulation speed, makes the first thermal treatment zone oil temperature remain on T1;
Strategy two, when the second temperature sensor detects that the second thermal treatment zone oil temperature is lower than temperature T2, then MCU controls the second stepping motor speed and rises to V2, improves the heating power of the second electrical heating elements simultaneously; When the second temperature sensor detects that the second thermal treatment zone oil temperature is higher than temperature T2, then MCU controls the second stepping motor speed and reduces to V, and strengthens the power of oil transfer pump, to improve oil circulation speed, the second thermal treatment zone oil temperature is reached and remains on T2;
Strategy three, detect that the 3rd thermal treatment zone oil temperature is lower than temperature T3 when three-temperature sensor, then MCU controls the 3rd stepper motor rotating speed and rises to V3, improves the heating power of the 3rd electrical heating elements simultaneously; When three-temperature sensor detects that the 3rd thermal treatment zone oil temperature is higher than temperature T3, then MCU controls the 3rd stepper motor rotating speed and reduces to V, and strengthens the power of oil transfer pump, to improve oil circulation speed, the 3rd thermal treatment zone oil temperature is reached and remains on T3; The priority level of above-mentioned strategy is: strategy one is greater than strategy two, and strategy two is greater than strategy three.In the present embodiment, said temperature T1 can be 60 DEG C, and temperature T2 can be 90 DEG C, and temperature T3 can be 100 DEG C; Here not as restriction, those temperature can also according to preferably empirical value setting; Its medium velocity V1 can be 2 turns/S, speed V2 can be 2.5 turns/S, speed V3 can be 2 turns/S, speed V be 1 turn/S; This speed is not also as restriction, and those speed can also be set by key circuit according to preferably empirical value; The current value of described sensor collection also shows by display module; This strategy can ensure that oil temperature is in optimum state, the temperature of oil cauldron is formed gradient, the frying action reached.
Specific implementation process: start oil transfer pump, start to send oil in oil cauldron, then electric heating assembly is opened, oil temperature is made to rise to the degree of fried needs, the center will the fried food of processing being needed to be poured into the oil cauldron dividing plate of this device again, due to the effect of delivery pump, fried food is flowed from oil cauldron oil-in to oil-out along with oil body, thus realize fried food and walk while be fried, then by the control to oil fast governor motion axis of rotation direction, oil body speed is changed, with oil body in the same way, then accelerate oil body speed, reverse with oil body, then slow down oil body speed, thus reach the object of oily velocity modulation joint, and simultaneously can also overturn fried food in blade rotary process, make its frying action better, thus indirectly ensure fried degree.Fried food fried good after pulled out by the arc shape strainer be positioned on oil cauldron oil-out place swash plate, strainer along with axis of rotation to the blanking conduit place of swash plate time, fried food drops to foraminous conveyer in blanking conduit, again from the exit side guiding screen cloth of foraminous conveyer, due to sieve number setting, can screen for short grained fried food, and satisfactory fried food continues descending, and the covering of drum through hole cumin powder is out subject at medium position, make fried food complete the operation of cumin powder material loading.This device is provided with cumin powder screen cloth by connecting rod in cylinder, can prevent the bulky grain blocking through hole in cumin powder, and bulky grain cumin powder will be discharged from waste material port.Driving for cylinder then utilizes motor and pulley mechanism to realize.
Although specifically show in conjunction with preferred embodiment and describe the present invention; this technical scheme method and access of specific implementation is a lot; the above is only the preferred embodiment of the present invention; but those skilled in the art should be understood that; not departing from the spirit and scope of the present invention that appended claims limits; can make a variety of changes the present invention in the form and details, be protection scope of the present invention.