CN104902601B - A kind of Novel variable-frequency heating system - Google Patents

A kind of Novel variable-frequency heating system Download PDF

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Publication number
CN104902601B
CN104902601B CN201510239662.9A CN201510239662A CN104902601B CN 104902601 B CN104902601 B CN 104902601B CN 201510239662 A CN201510239662 A CN 201510239662A CN 104902601 B CN104902601 B CN 104902601B
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China
Prior art keywords
resistance
microprocessor
power switch
switch pipe
frequency heating
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Expired - Fee Related
Application number
CN201510239662.9A
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Chinese (zh)
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CN104902601A (en
Inventor
聂琦
邹建斌
孙干林
邹燕辉
李辉
聂小飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Electric Power Co Of Jiangxi Province Xingan County Power Supply Co
State Grid Corp of China SGCC
State Grid Jiangxi Electric Power Co Ltd
Original Assignee
State Grid Electric Power Co Of Jiangxi Province Xingan County Power Supply Co
State Grid Corp of China SGCC
State Grid Jiangxi Electric Power Co Ltd
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Publication date
Application filed by State Grid Electric Power Co Of Jiangxi Province Xingan County Power Supply Co, State Grid Corp of China SGCC, State Grid Jiangxi Electric Power Co Ltd filed Critical State Grid Electric Power Co Of Jiangxi Province Xingan County Power Supply Co
Priority to CN201510239662.9A priority Critical patent/CN104902601B/en
Publication of CN104902601A publication Critical patent/CN104902601A/en
Application granted granted Critical
Publication of CN104902601B publication Critical patent/CN104902601B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • General Induction Heating (AREA)

Abstract

The present invention relates to heating system technical field, particularly a kind of Novel variable-frequency heating system, including heater and microprocessor, also include rectification filtering unit, described rectification filtering unit input is connected with alternating current power supply, described rectification filtering unit forms series loop by power switch pipe with heater, described series loop is provided with current sampling resistor, described current sampling resistor is connected with microprocessor by current sampling unit, and described microprocessor is connected with power switch pipe by PWM control unit.After using said structure, the present invention is by the electric current in current sampling unit collection heating series loop, and then microprocessor output PWM ripple exports to power switch pipe to PWM control unit adjustment PWM waveform, thus realizes the variable-frequency heating to heating series loop.The present invention controls variable-frequency heating in real time, saves electric energy, controls effective.

Description

A kind of Novel variable-frequency heating system
Technical field
The present invention relates to heating system technical field, particularly a kind of Novel variable-frequency heating system.
Background technology
The progress of science and technology leads society to move towards intelligent, energy-saving, nowadays increasing new science and technology innovative product Gradually change our world, bring new change to life and production.In the commercial production of modernization, The consumption of electric energy is the one that in production, all energy resource consumptions are maximum, so to reduce power consumption as far as possible, Allowing limited electric energy is that we create more value.
Chinese utility model patent CN 203757830 U discloses a kind of varible-frequency electromagnetic heater, including heating Tank, electric control box and converter, heating tank includes the elbow that steel pipe and steel pipe two ends connect, heating tank Outer felt is wound with coil, and electric control box is connected with coil by converter;One section is also had in described steel pipe Auxiliary adds heat pipe, and auxiliary adds heat pipe and is connected with steel pipe upper end.Although this patent application can avoid heat waste significantly Consumption, it is ensured that heating effect;But converter technique aspect is not improved.
Summary of the invention
The technical issues that need to address of the present invention provide a kind of Novel variable-frequency by PWM control realization variable-frequency heating Heating system.
For solving above-mentioned technical problem, a kind of Novel variable-frequency heating system of the present invention includes heater and Wei Chu Reason device, also includes that rectification filtering unit, described rectification filtering unit input are connected with alternating current power supply, institute State rectification filtering unit and form series loop by power switch pipe with heater, described series loop is arranged Current sampling resistor, described current sampling resistor is had to be connected with microprocessor by current sampling unit, institute State microprocessor to be connected with power switch pipe by PWM control unit.
Further, described heater being provided with temperature sensor, described temperature sensor is changed by A/D Device is connected with microprocessor.
Further, described PWM control unit includes metal-oxide-semiconductor J1, and the drain electrode of described metal-oxide-semiconductor J1 is by electricity Resistance R7 ground connection, the source electrode of described metal-oxide-semiconductor J1 is connected with power switch pipe;The grid of described metal-oxide-semiconductor J1 And it is parallel with diode D1 and resistance R4 between source electrode;The grid of described metal-oxide-semiconductor J1 passes through resistance R5 and three The colelctor electrode of pole pipe Q1 is connected, the grounded emitter of described audion Q1, the base of described audion Q1 Pole is connected with audion Q2 emitter stage, and being connected between described audion Q2 base stage and emitter stage has diode D2, the base stage of described audion Q2 is connected with microprocessor by resistance R6.
Further, it is connected between described microprocessor and power switch pipe and has sampling unit, described sampling list Unit includes that series resistance R1 and R2, the described resistance R1 other end are connected with microprocessor, described resistance R2 The other end is connected with power switch pipe, and the intermediate connection point of described resistance R1 and resistance R2 passes through resistance R3 Ground connection.
Further, described current sampling unit includes being sequentially connected in series rectification circuit, filter circuit, dividing potential drop electricity Road and amplifying circuit.
Further, described rectification circuit is the full bridge rectifier that diode D3, D4, D5 and D6 are formed, Described filter circuit is C4, and described bleeder circuit is the series connection bleeder circuit of resistance R9 and R10, described amplification Circuit is amplifier U1, and the intermediate connection point of described resistance R9 and R10 is by resistance R11 and amplifier U1 Electrode input end is connected, and described amplifier U1 negative input passes through resistance R12 ground connection, described amplifier U1 outfan is connected with microprocessor.
After using said structure, the present invention is by the electric current in current sampling unit collection heating series loop, so Rear microprocessor output PWM ripple adjusts PWM waveform to PWM control unit and exports to power switch pipe, thus Realize the variable-frequency heating to heating series loop.The present invention controls variable-frequency heating in real time, saves electric energy, controls Effective.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is the structured flowchart of the present invention a kind of Novel variable-frequency heating system.
Fig. 2 is the circuit theory diagrams of PWM control unit of the present invention.
Fig. 3 is the circuit theory diagrams of current sampling unit of the present invention.
In figure: 1 is microprocessor, 2 is power switch pipe, and 3 is heater, and 4 is rectification filtering unit, 5 For temperature sensor, 6 is current sampling unit, and 7 is A/D converter, and 8 is PWM control unit
Detailed description of the invention
As it is shown in figure 1, a kind of Novel variable-frequency heating system of the present invention includes heater 3 and microprocessor 1, Also including rectification filtering unit 4, described rectification filtering unit 4 input is connected with alternating current power supply, the most logical Heater 3 is heated by over commutation filter unit 4 by after alternating current power supply rectification.Described rectification filtering unit 4 Form series loop by power switch pipe 2 and heater 3, described series loop is provided with current sample Resistance R8, described current sampling resistor R8 are connected with microprocessor 1 by current sampling unit 6, described Microprocessor 1 is connected with power switch pipe 2 by PWM control unit 8.The present invention passes through current sample Electric current in unit collection heating series loop, then microprocessor output PWM ripple is adjusted to PWM control unit Whole PWM waveform exports to power switch pipe, thus realizes the variable-frequency heating to heating series loop.
In order to preferably control PWM waveform, described heater 3 is provided with temperature sensor 5, described temperature Sensor is connected with microprocessor 1 by A/D converter 7.
As in figure 2 it is shown, the PWM control unit 8 of present embodiment includes metal-oxide-semiconductor J1, described metal-oxide-semiconductor J1 Drain electrode be connected with power switch pipe by resistance R7 ground connection, the source electrode of described metal-oxide-semiconductor J1;Described MOS Diode D1 and resistance R4 it is parallel with between grid and the source electrode of pipe J1;The grid of described metal-oxide-semiconductor J1 passes through Resistance R5 is connected with the colelctor electrode of audion Q1, the grounded emitter of described audion Q1, and described three The base stage of pole pipe Q1 is connected with audion Q2 emitter stage, connects between described audion Q2 base stage and emitter stage Being connected to diode D2, the base stage of described audion Q2 is connected with microprocessor by resistance R6.
In order to preferably realize PWM waveform control, it is connected between described microprocessor 1 and power switch pipe 2 and has Sampling unit, described sampling unit includes series resistance R1 and R2, the described resistance R1 other end and micro-process Device is connected, and the described resistance R2 other end is connected with power switch pipe, described resistance R1's and resistance R2 Intermediate connection point passes through resistance R3 ground connection.The output waveform of power switch pipe 2 is so gathered by sampling unit Being transferred to microprocessor 1, microprocessor 1 adjusts accordingly, it is ensured that the output waveform of power switch pipe 2 is Required frequency conversion adjusts waveform
As it is shown on figure 3, described current sampling unit include being sequentially connected in series rectification circuit, filter circuit, dividing potential drop Circuit and amplifying circuit.Described rectification circuit is the full-bridge rectification electricity that diode D3, D4, D5 and D6 are formed Road, described filter circuit is C4, and described bleeder circuit is the series connection bleeder circuit of resistance R9 and R10, described Amplifying circuit is amplifier U1, and the intermediate connection point of described resistance R9 and R10 passes through resistance R11 and amplifier U1 electrode input end is connected, and described amplifier U1 negative input passes through resistance R12 ground connection, described amplification Device U1 outfan is connected with microprocessor.
Although the foregoing describing the detailed description of the invention of the present invention, but those skilled in the art should managing Solving, these are merely illustrative of, and present embodiment can be made various changes or modifications, without departing from sending out Bright principle and essence, protection scope of the present invention is only limited by the claims that follow.

Claims (5)

1. a Novel variable-frequency heating system, including heater and microprocessor, it is characterised in that:
Also including rectification filtering unit, described rectification filtering unit input is connected with alternating current power supply, described Rectification filtering unit forms series loop by power switch pipe with heater, is provided with in described series loop Current sampling resistor, described current sampling resistor is connected with microprocessor by current sampling unit, described Microprocessor is connected with power switch pipe by PWM control unit;
Described PWM control unit includes metal-oxide-semiconductor J1, the drain electrode of described metal-oxide-semiconductor J1 by resistance R7 ground connection, The source electrode of described metal-oxide-semiconductor J1 is connected with power switch pipe;Between grid and the source electrode of described metal-oxide-semiconductor J1 It is parallel with diode D1 and resistance R4;The grid of described metal-oxide-semiconductor J1 is by resistance R5 and audion Q1's Colelctor electrode is connected, the grounded emitter of described audion Q1, the base stage of described audion Q1 and audion Q2 emitter stage is connected, and being connected between described audion Q2 base stage and emitter stage has diode D2, and described three The base stage of pole pipe Q2 is connected with microprocessor by resistance R6.
2. according to a kind of Novel variable-frequency heating system described in claim 1, it is characterised in that: on described heater Being provided with temperature sensor, described temperature sensor is connected with microprocessor by A/D converter.
3. according to a kind of Novel variable-frequency heating system described in claim 1, it is characterised in that: described microprocessor Being connected with between power switch pipe and have sampling unit, described sampling unit includes series resistance R1 and R2, described The resistance R1 other end is connected with microprocessor, and the described resistance R2 other end is connected with power switch pipe, The intermediate connection point of described resistance R1 and resistance R2 passes through resistance R3 ground connection.
4. according to a kind of Novel variable-frequency heating system described in claim 1, it is characterised in that: described current sample Unit includes rectification circuit, filter circuit, bleeder circuit and the amplifying circuit being sequentially connected in series.
5. according to a kind of Novel variable-frequency heating system described in claim 4, it is characterised in that: described rectification circuit The full bridge rectifier formed for diode D3, D4, D5 and D6, described filter circuit is C4, described point Volt circuit is the series connection bleeder circuit of resistance R9 and R10, and described amplifying circuit is amplifier U1, described resistance The intermediate connection point of R9 with R10 is connected with amplifier U1 electrode input end by resistance R11, described amplification Device U1 negative input passes through resistance R12 ground connection, and described amplifier U1 outfan is connected with microprocessor.
CN201510239662.9A 2015-05-12 2015-05-12 A kind of Novel variable-frequency heating system Expired - Fee Related CN104902601B (en)

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CN104902601B true CN104902601B (en) 2016-11-23

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105323875B (en) * 2015-11-25 2018-01-30 王志成 The electric rice cooker heated circuit of 12V~24V DC-voltage supplies
CN105307293B (en) * 2015-11-25 2018-01-30 王志成 The electric rice cooker heated circuit of 220V AC voltage power supply
CN108548893B (en) * 2018-03-12 2021-03-30 宁波安创电子科技有限公司 Variable-frequency heating method for nitrogen-oxygen sensor
CN108925040A (en) * 2018-08-06 2018-11-30 芜湖莫森泰克汽车科技股份有限公司 A kind of PCB circuit board structure

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JP2008135321A (en) * 2006-11-29 2008-06-12 Matsushita Electric Ind Co Ltd Induction heating device
CN201841654U (en) * 2010-08-20 2011-05-25 雷中喜 Electricity-saving appliance of electromagnetic induction heating and injection molding device
CN104359752B (en) * 2014-12-03 2017-10-13 北京东航科仪仪器有限公司 Electric heating clears up instrument
CN204244499U (en) * 2014-12-19 2015-04-01 邢台竹源电子科技有限公司 Invariable power varible-frequency electromagnetic heater

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C06 Publication
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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C41 Transfer of patent application or patent right or utility model
CB03 Change of inventor or designer information

Inventor after: Nie Qi

Inventor after: Zou Jianbin

Inventor after: Sun Ganlin

Inventor after: Zou Yanhui

Inventor after: Li Hui

Inventor after: Nie Xiaofei

Inventor before: Liu Jinding

COR Change of bibliographic data
TA01 Transfer of patent application right

Effective date of registration: 20160909

Address after: No. 19 Jinchuan road 331399 Ji'an city of Jiangxi Province in Xingan County

Applicant after: State Grid Electric Power Company of Jiangxi province Xingan County power supply company

Applicant after: State Grid Corporation of China

Applicant after: GANXI POWER SUPPLY BRANCH, STATE GRID JIANGXI ELECTRIC POWER CO., LTD.

Address before: 410000 Hunan Province, Changsha high tech Development Zone, No. 39 pointed Road, software park headquarters building A598

Applicant before: Changsha Jin Ding Information Technology Co., Ltd

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161123

Termination date: 20170512