CN104894776A - Dyeing device in denim fabric machining device - Google Patents
Dyeing device in denim fabric machining device Download PDFInfo
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- CN104894776A CN104894776A CN201510213644.3A CN201510213644A CN104894776A CN 104894776 A CN104894776 A CN 104894776A CN 201510213644 A CN201510213644 A CN 201510213644A CN 104894776 A CN104894776 A CN 104894776A
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Abstract
The invention provides a dyeing device in a denim fabric machining device and belongs to the technical field of textile machinery. The problems that the dyeing effect on denim fabrics cannot be significant and the like in the prior art are solved. The dyeing device comprises a first lower clamping block, a second lower clamping block, a first upper clamping block and a second upper clamping block; the first lower clamping block and the second lower clamping block are arranged in a dyeing groove; the first upper clamping block is arranged over the first lower clamping block; the second upper clamping block is arranged over the second lower clamping block; the first lower clamping block and the first upper clamping block are located on one side along the conveying direction of the denim fabrics; the second lower clamping block and the second upper clamping block are located on the other side along the conveying direction of the denim fabrics; a clamping mechanism which can be used for clamping the denim fabrics and enabling the denim fabrics to be located in the tightened state is arranged between the first upper clamping block and the second upper clamping block and the dyeing groove. According to the dyeing device in the denim fabric machining device, the denim fabrics can be located in the tightened state in the dyeing process and accordingly the dyeing effect is improved and the denim fabrics after being dyed can be dried.
Description
Technical field
The invention belongs to technical field of textile machine, relate to a kind of jean process equipment, the dyeing apparatus particularly in a kind of jean process equipment.
Background technology
Along with the raising of people's living standard, the requirement of people to jeans style, pattern also improves constantly, and also promotes the Improvement and perfection to jeans processing technology.At present, it is stable not mainly also to there is color and luster coloured light in the dyeing of denim, and dyeing repeatability is also poor.
Owing to there is above-mentioned problem, at present, people have developed a kind of dyeing machine, through retrieval, as Chinese patent literature discloses multi-functional cowboy's warp dyeing machine [patent No.: ZL201210065801.7; Authorization Notice No.: CN102605582A].This multi-functional cowboy's warp dyeing machine, comprise bank to be dyed, dyeing warp thread becomes pedestal, described bank to be dyed becomes to be provided with successively between pedestal with dyeing warp thread and carries out removing impurity and washing the warp thread pretreatment tank processed, the warp dyeing groove, warp dyeing after washing groove, the sizing groove that adopt bipseudoindoxyl dye or SULPHUR DYES to dye to warp thread to warp thread, is provided with successively to carry out colour to warp thread and to dye the combination drying cylinder processed, the little staining bath of the colour adopting reducing dye to dye, steaming box between described warp thread pretreatment tank and warp dyeing groove.
But this multi-functional cowboy's warp dyeing machine there is certain deficiency, dyes, thus can not ensure jean uniform coloring, cause Color poor under whole jean is generally in relaxed state.So, for those skilled in the art, need to develop a kind of dyeing apparatus that more can be conducive to jean dyeing, thus improve the effect of jean dyeing.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose the dyeing apparatus in a kind of jean process equipment, this dyeing apparatus has can be made jean be in tensioned state in dyeing course thus improve Color, and can also dry the jean after dyeing thus improve the adhering feature of color.
Object of the present invention realizes by following technical proposal: the dyeing apparatus in a kind of jean process equipment, described jean process equipment comprises frame, the two ends of described frame are respectively arranged with the receiving mechanism of discharge mechanism and the rolling jean that can discharge jean, described frame is fixed with a workbench, described workbench is between discharge mechanism and receiving mechanism, and be provided with staining trough and drying baker successively between discharge mechanism and workbench, described workbench is provided with conveyer belt, described conveyer belt is fixed with some working plates, described frame is fixed with the transmission mechanism that described conveyer belt can be driven to move, it is characterized in that, this dyeing apparatus comprises the lower clamp one be arranged in staining trough, lower clamp two and the upper clamping block one be arranged on directly over lower clamp one, upper clamping block two directly over lower clamp two, lower clamp one and upper clamping block one are in the side along jean throughput direction, lower clamp two and upper clamping block two are in the opposite side along jean throughput direction, described upper clamping block one and be provided with between upper clamping block two and staining trough and can clamp jean and make jean be in the clamp system of tensioned state, described drying baker offers charging aperture on the sidewall of staining trough, and another sidewall of drying baker offers discharging opening, is provided with and can carries out dry drying mechanism to the jean after dyeing in described drying baker.
The operation principle of the dyeing apparatus in this jean process equipment is such: first, under the effect of clamp system, jean between lower clamp one, upper clamping block one is clamped, jean between lower clamp two, upper clamping block two is clamped simultaneously, and to both sides stretching, jean is tightened, thus the dyeing of jean can be made more thorough; Then, under the effect of drying mechanism, the jean after dyeing can be dried, thus increase firm coloration degree, prevent from fading.
In dyeing apparatus in above-mentioned jean process equipment, the interior diapire of described staining trough offers groove one and groove two in the width direction, slide respectively in described groove one and groove two and be provided with slide block one and slide block two, spring one is provided with between described slide block one and staining trough cell wall, one end of spring one is fixed on slide block one, the other end of spring one is fixed on a cell wall of staining trough, and above-mentioned lower clamp one is fixed on slide block one; Be provided with spring two between described slide block two and staining trough cell wall, one end of spring two is fixed on slide block two, and the other end of spring two is fixed on a cell wall of staining trough, and above-mentioned lower clamp two is fixed on slide block two.Under the effect being subject to external force, lower clamp one can be slided along groove one by spring one, and meanwhile, lower clamp two can be slided along groove two by spring two; After laying down external force, spring one and spring one return to original state, thus drive lower clamp one and lower clamp two to return to the home position be positioned at below jean.
In dyeing apparatus in above-mentioned jean process equipment, described clamp system comprises the lift cylinder be fixed in frame, promote cylinder one and promote cylinder two, the piston rod of described lift cylinder straight down, and the piston rod end of lift cylinder is fixed with lifter plate, the length direction of described lifter plate and the throughput direction of jean perpendicular, the lower face of lifter plate offers groove three and groove four along its length respectively, and slide respectively in groove three and groove four and be provided with slide block three and slide block four, above-mentioned upper clamping block one is fixed on the lower surface of slide block three, above-mentioned upper clamping block two is fixed on the lower surface of slide block four, described promotion cylinder one is fixed on one end of lifter plate, and the piston rod end promoting cylinder two is fixed on slide block three, and described promotion cylinder two is fixed on the other end of lifter plate, and the piston rod end promoting cylinder two is fixed on slide block four.When lift cylinder drives lifter plate to move downward, upper clamping block one and lower clamp one by between jean clamp, upper clamping block two and lower clamp two by between jean clamp, simultaneously, under the effect promoting cylinder one, upper clamping block one drives lower clamp one along the Slideslip of groove three-dimensional near staining trough inwall, under the effect promoting cylinder two, upper clamping block two drives lower clamp two to slide along the opposite side of groove four-way near staining trough inwall, thus can realize jean to both sides and stretch; When lift cylinder drives lifter plate to move upward, promote cylinder one and promote cylinder two drive upper clamping block one and upper clamping block two to return to respectively and initially descend clamp one and lower clamp two relative position.
In dyeing apparatus in above-mentioned jean process equipment, described drying mechanism comprises air-heater one, air-heater two, heat radiation cylinder one and heat radiation cylinder two, described heat radiation cylinder one and heat radiation cylinder two are in setting up and down and perpendicular with the throughput direction of jean, heat radiation cylinder one and heat radiation cylinder two are hollow shape and barrel offer some louvres, described air-heater one and air-heater two are all fixed on the outer wall of drying baker, and the air outlet of air-heater one is connected with one end of heat radiation cylinder one, the air outlet of air-heater two is connected with one end of heat radiation cylinder two.Air-heater one is connected with heat radiation cylinder one, can be dried by louvre to the jean walking around heat radiation cylinder one; Air-heater two is connected with heat radiation cylinder two, can be dried, thus improve the color adhesiveness on jean by louvre to the jean walking around heat radiation cylinder two.
In dyeing apparatus in above-mentioned jean process equipment, described heat radiation cylinder one is in the charging aperture place of drying baker, and be fixed with the circular rails one that cross section is semi-annular shape between heat radiation cylinder one and the discharging opening of drying baker, described circular rails one and described heat radiation cylinder one concentric; Described heat radiation cylinder two is in the discharge outlet of drying baker, and be fixed with the circular rails two that cross section is semi-annular shape between heat radiation cylinder two and the charging aperture of drying baker, described circular rails two and described heat radiation cylinder two concentric, described circular rails one and circular rails two are arranged axisymmetricly, and the two ends of circular rails one and circular rails two are all fixed on the two side of drying baker.Be fixed on circular rails one in drying baker and circular rails two can play guiding function to jean, make the jean in drying baker can not depart from enough heat radiation cylinders one and heat radiation cylinder two, thus improve the oven dry degree to the jean carried.
In dyeing apparatus in above-mentioned jean process equipment, described transmission mechanism comprises active roller, return idler and drive motors, described active roller is arranged on one end of workbench by turning cylinder one, described return idler is arranged on the other end of workbench by turning cylinder two, above-mentioned conveyer belt is arranged between active roller and return idler, described drive motors is fixed in frame, the output shaft of drive motors is fixed with drive sprocket, one end of described turning cylinder one is stretched out described workbench and is fixed with driven sprocket, chain is provided with between drive sprocket and driven sprocket.Drive sprocket on drive motors output shaft is rotated by chain-driving driven sprocket, thus drive the active roller on turning cylinder one to rotate, meanwhile, under the effect of conveyer belt, drive driven rolling to rotate, working plate on conveyer belt is rotated, realizes the conveying to jean.
In dyeing apparatus in above-mentioned jean process equipment, described discharge mechanism comprises discharging frame, on described discharging frame by axial restraint and circumference rotate mode be provided with blowing roller, one end of described blowing roller passes discharging frame and is fixed with driven pulley one, the rotary electric machine one that driven pulley one and can drive blowing roller to rotate is connected, rotary electric machine one is fixed in frame, and the output shaft of rotary electric machine one is fixed with drive pulley one, be provided with belt one between described drive pulley one and driven pulley one.Rotary electric machine one drives drive pulley one rotation on output shaft, drives the blowing roller be fixed on driven pulley one to rotate, thus realize automatically carrying out blowing to the denim after dyeing by belt one.
In dyeing apparatus in above-mentioned jean process equipment, described receiving mechanism comprises rewinding frame, on described rewinding frame by axial restraint and circumference rotate mode be provided with rewinding roller, one end of described rewinding roller passes rewinding frame and is fixed with driven pulley two, the rotary electric machine two that driven pulley two and can drive blowing roller to rotate is connected, rotary electric machine two is fixed in frame, and the output shaft of rotary electric machine two is fixed with drive pulley two, be provided with belt two between described drive pulley two and driven pulley two.Rotary electric machine two drives drive pulley two rotation on output shaft, drives the rewinding roller be fixed on driven pulley two to rotate, thus realize automatically carrying out rewinding to the denim after dyeing by belt two.
Compared with prior art, the dyeing apparatus in this jean process equipment has the following advantages:
1, the present invention drives lifter plate to move downward by lift cylinder, upper clamping block one and lower clamp one by between jean clamp, upper clamping block two and lower clamp two by between jean clamp.
2, the present invention is under the effect promoting cylinder one, and upper clamping block one drives lower clamp one to the Slideslip near staining trough inwall; Under the effect promoting cylinder two, upper clamping block two drives lower clamp two to slide to the opposite side near staining trough inwall, thus jean can be made to stretch to both sides, dyes more thorough.
3, the present invention can be dried the jean walking around heat radiation cylinder one by the louvre on heat radiation cylinder one by air-heater one; Air-heater two can be dried the jean walking around heat radiation cylinder two by the louvre on heat radiation cylinder two, thus improves the color adhesiveness on jean.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 of the present inventionly faces structural representation;
Fig. 3 is plan structure schematic diagram of the present invention;
Fig. 4 is the structural representation of staining trough in the present invention;
Fig. 5 is the structural representation of drying baker in the present invention;
Fig. 6 is the structural representation of transmission mechanism in the present invention.
In figure, 1, frame; 2, workbench; 3, staining trough; 4, lower clamp one; 5, lower clamp two; 6, slide block one; 7, slide block two; 8, spring one; 9, spring two; 10, upper clamping block one; 11, upper clamping block two; 12, lift cylinder; 13, lifter plate; 14, cylinder one is promoted; 15, cylinder two is promoted; 16, slide block three; 17, slide block four; 18, drying baker; 19, air-heater one; 20, air-heater two; 21, dispel the heat cylinder one; 22, dispel the heat cylinder two; 23, circular rails one; 24, circular rails two; 25, conveyer belt; 26, working plate; 27, active roller; 28, return idler; 29, drive motors; 30, drive sprocket; 31, driven sprocket; 32, chain; 33, discharging frame; 34, blowing roller; 35, rotary electric machine one; 36, drive pulley one; 37, driven pulley one; 38, belt one; 39, rewinding frame; 40, rewinding roller; 41, rotary electric machine two; 42, drive pulley two; 43, driven pulley two; 44, belt two; 45, sliding cylinder one; 46, adjusting cylinders one; 47, connecting plate; 48, friction plate; 49, float stone; 50, spray line; 51, liquid reserve tank; 52, liquid pump; 53, feed tube; 54, drain pipe; 55, sliding cylinder two; 56, adjusting cylinders two; 57, radium-shine rifle; 58, adjustable plate; 59, sliding shoe.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in Figure 1, Figure 2 and Figure 3, a kind of process equipment of jean, comprises frame 1, and the two ends of frame 1 are respectively arranged with the receiving mechanism of discharge mechanism and the rolling jean that can discharge jean.Frame 1 is fixed with a workbench 2, workbench 2 is between discharge mechanism and receiving mechanism, and is provided with staining trough 3 and drying baker 18 between discharge mechanism and workbench 2 successively.The sidewall of staining trough 3 inner chamber is also provided with two guiding rollers, and guides the transmission direction of roller and jean perpendicular.Workbench 2 is also provided with conveyer belt 25, conveyer belt 25 is fixed with some working plates 26.
As shown in Figure 4, the dyeing apparatus that can carry out thoroughly dyeing to jean is provided with in staining trough 3.This dyeing apparatus comprises the lower clamp 1 be arranged in staining trough 3, lower clamp 25 and is arranged on the upper clamping block 1 directly over lower clamp 1, the upper clamping block 2 11 directly over lower clamp 25, lower clamp 1 and upper clamping block 1 are in the side along jean throughput direction, and lower clamp 25 and upper clamping block 2 11 are in the opposite side along jean throughput direction.Specifically, the interior diapire of staining trough 3 offers groove one and groove two in the width direction, slide respectively in groove one and groove two and be provided with slide block 1 and slide block 27, spring 1 is provided with between slide block 1 and staining trough 3 cell wall, one end of spring 1 is fixed on slide block 1, the other end of spring 1 is fixed on a cell wall of staining trough 3, and lower clamp 1 is fixed on slide block 1; Be provided with spring 29 between slide block 27 and staining trough 3 cell wall, one end of spring 29 is fixed on slide block 27, and the other end of spring 29 is fixed on a cell wall of staining trough 3, and lower clamp 25 is fixed on slide block 27.Under the effect being subject to external force, lower clamp 1 can be slided along groove one by spring 1, and meanwhile, lower clamp 25 can be slided along groove two by spring 29; After laying down external force, spring 1 and spring 1 return to original state, thus drive lower clamp 1 and lower clamp 25 to return to the home position be positioned at below jean.
Upper clamping block 1 and be provided with between upper clamping block 2 11 and staining trough 3 and can clamp jean and make jean be in the clamp system of tensioned state.More particularly, clamp system comprises the lift cylinder 12 be fixed in frame 1, promotes cylinder 1 and promote cylinder 2 15.The piston rod of lift cylinder 12 straight down, and the piston rod end of lift cylinder 12 is fixed with lifter plate 13, the length direction of lifter plate 13 and the throughput direction of jean perpendicular, the lower face of lifter plate 13 offers groove three and groove four along its length respectively, and slide respectively in groove three and groove four and be provided with slide block 3 16 and slide block 4 17, upper clamping block 1 is fixed on the lower surface of slide block 3 16, and upper clamping block 2 11 is fixed on the lower surface of slide block 4 17; Promote one end that cylinder 1 is fixed on lifter plate 13, and the piston rod end promoting cylinder 2 15 is fixed on slide block 3 16, promote the other end that cylinder 2 15 is fixed on lifter plate 13, and the piston rod end promoting cylinder 2 15 is fixed on slide block 4 17.When lift cylinder 12 drives lifter plate 13 to move downward, the jean be positioned between the two clamps by upper clamping block 1 and lower clamp 1, the jean be positioned between the two clamps by upper clamping block 2 11 and lower clamp 25, simultaneously, under the effect promoting cylinder 1, upper clamping block 1 drives lower clamp 1 along the Slideslip of groove three-dimensional near staining trough 3 inwall, under the effect promoting cylinder 2 15, upper clamping block 2 11 drives lower clamp 25 to slide along the opposite side of groove four-way near staining trough 3 inwall, thus jean can be realized stretch to both sides, when lift cylinder 12 drives lifter plate 13 to move upward, promote cylinder 1 and promote cylinder 2 15 drive upper clamping block 1 and upper clamping block 2 11 to return to respectively and initially descend clamp 1 and lower clamp 25 relative position.
As shown in Figure 5, drying baker 18 offers charging aperture on the sidewall of staining trough 3, and another sidewall of drying baker 18 offers discharging opening, is provided with and can carries out dry drying mechanism to the rear jean of dyeing in drying baker 18.Specifically, drying mechanism comprises air-heater 1, air-heater 2 20, heat radiation cylinder 1 and heat radiation cylinder 2 22.Heat radiation cylinder 1 and heat radiation cylinder 2 22 are in setting up and down and perpendicular with the throughput direction of jean, heat radiation cylinder 1 and heat radiation cylinder 2 22 are hollow shape and barrel offer some louvres, air-heater 1 and air-heater 2 20 are all fixed on the outer wall of drying baker 18, and the air outlet of air-heater 1 is connected with one end of heat radiation cylinder 1, the air outlet of air-heater 2 20 is connected with one end of heat radiation cylinder 2 22.Air-heater 1 is connected with heat radiation cylinder 1, can be dried by louvre to the jean walking around heat radiation cylinder 1; Air-heater 1 is connected with heat radiation cylinder 1, can be dried, thus improve the color adhesiveness on jean by louvre to the jean walking around heat radiation cylinder 1.
Specifically, heat radiation cylinder 1 is in the charging aperture place of drying baker 18, and is fixed with the circular rails 1 that cross section is semi-annular shape between heat radiation cylinder 1 and the discharging opening of drying baker 18, circular rails 1 and heat radiation cylinder 1 concentric; Heat radiation cylinder 2 22 is in the discharge outlet of drying baker 18, and be fixed with the circular rails 2 24 that cross section is semi-annular shape between heat radiation cylinder 2 22 and the charging aperture of drying baker 18, circular rails 2 24 and heat radiation cylinder 2 22 concentric, circular rails 1 and circular rails 2 24 are arranged axisymmetricly, and the two ends of circular rails 1 and circular rails 2 24 are all fixed on the two side of drying baker 18.Be fixed on circular rails 1 in drying baker 18 and circular rails 2 24 can play guiding function to jean, make the jean in drying baker 18 can not depart from enough heat radiation cylinders 1 and heat radiation cylinder 2 22, thus improve the drying efficiency to the jean carried.
As shown in Figure 6, be provided with between frame 1 with working plate 26 and jean surface treatment can be become alabastrine stir-fry snowflake device.This stir-fry snowflake device is in the side of working plate 26 near drying baker 18, comprises the friction plate 48 of sliding cylinder 1, adjusting cylinders 1 and rectangular in cross-section shape.The cylinder body of sliding cylinder 1 is horizontally fixed in frame 1, the piston rod of sliding cylinder 1 is horizontally disposed with and piston rod end level is fixed with connecting plate 47, the cylinder body of adjusting cylinders 1 is fixed on the lower face of connecting plate 47, and the piston rod of adjusting cylinders 1 straight down, friction plate 48 is horizontally fixed on the piston rod end of adjusting cylinders, the length direction of friction plate 48 and the throughput direction of jean perpendicular, and the length of friction plate 48 is less than the length of above-mentioned working plate 26, the lower surface of friction plate 48 is fixed with the float stone 49 of some irregular layouts, friction plate 48 is also provided with the hydrojet structure can spraying potassium permanganate solution.
Specifically, hydrojet structure comprises spray line 50, liquid reserve tank 51 and the liquid pump 52 with cavity, liquid reserve tank 51 and liquid pump 52 are all fixed in frame 1, the inlet of liquid pump 52 is connected with liquid reserve tank 51 by feed tube 53, the liquid outlet of liquid pump 52 is connected with spray line 50 by drain pipe 54, and drain pipe 54 is provided with electromagnetic valve, thus automatically can regulate the break-make of drain pipe 54.Spray line 50 is fixed on the lower face of above-mentioned friction plate 48, and spray line 50 is fixed with some nozzles on the arc surface of working plate 26.Frame 1 is fixed with a PLC, above-mentioned sliding cylinder 1, adjusting cylinders 1, liquid pump 52 are all connected with described PLC by circuit with electromagnetic valve.Potassium permanganate solution in liquid reserve tank 51 is transported on the spray line 50 on the lower face being fixed on friction plate 48 by liquid pump 52, then sprays potassium permanganate solution by nozzle to the jean on working plate 26.
First, under the effect of adjusting cylinders 1, the height realizing friction plate 48 regulates, and the float stone 49 be fixed on friction plate 48 can be contacted with jean; Secondly, under the effect of hydrojet structure, potassium permanganate solution can be sprayed to jean, be conducive to jean and carry out stir-fry snowflake; Finally, under the effect of sliding cylinder 1, can moving back and forth of friction plate 48 be driven, thus the float stone 49 pairs of jeans being fixed on friction plate 48 lower surface are rubbed, realize jean to be processed into residual old snowflower effect.
As shown in Figure 6, being also provided with between frame 1 and working plate 26 can to the laser apparatus of jean surface engraving lines, and this laser apparatus is in the side of working plate 26 away from drying baker 18, comprises sliding cylinder 2 55, adjusting cylinders 2 56 and radium-shine rifle 57.On the cylinder body fixed frame 1 of adjusting cylinders 2 56, the piston rod of adjusting cylinders 2 56 straight down and the end horizontal of piston rod is fixed with the adjustable plate 58 of rectangular in cross-section shape, length direction and the jean throughput direction of adjustable plate 58 are perpendicular, and the lower face of adjustable plate 58 offers T-shaped regulating tank along its length, slide in regulating tank and be provided with sliding shoe 59, and sliding shoe 59 and regulating tank match, one end of regulating tank is also provided with the limited block that can play position-limiting action to sliding shoe 59, the cylinder body of sliding cylinder 2 55 is fixed on one end of adjustable plate 58, the piston rod of sliding cylinder 2 55 is horizontally disposed with and piston rod end is fixed on sliding shoe 59, radium-shine rifle 57 is arranged on the lower surface of sliding shoe 59, hinged block is provided with between radium-shine rifle 57 and sliding shoe 59, the spray angle of radium-shine rifle 57 can be regulated according to actual conditions by hinged block.And the muzzle of radium-shine rifle 57 is towards working plate 26.By sliding cylinder 2 55, radium-shine rifle 57 can be moved back and forth along regulating tank, thus realize on jean radium-shine go out lines; Meanwhile, adjusting cylinders 2 56, can drive the oscilaltion of the radium-shine rifle 57 be arranged on adjustable plate 58, thus regulates and the distance of cowboy's cotton face fabric, realize on jean radium-shine go out the lines of the different depth.
In addition, frame 1 is also fixed with can driving conveying belt 25 move transmission mechanism.Specifically, transmission mechanism comprises active roller 27, return idler 28 and drive motors 29, active roller 27 is arranged on one end of workbench 2 by turning cylinder one, return idler 28 is arranged on the other end of workbench 2 by turning cylinder two, and conveyer belt 25 is arranged between active roller 27 and return idler 28.Drive motors 29 is fixed in frame 1, the output shaft of drive motors 29 is fixed with drive sprocket 30, and one end of turning cylinder one is stretched out workbench 2 and is fixed with driven sprocket 31, is provided with chain 32 between drive sprocket 30 and driven sprocket 31.Drive sprocket 30 on drive motors 29 output shaft drives driven sprocket 31 to rotate by chain 32, thus drive the active roller 27 on turning cylinder one to rotate, simultaneously, under the effect of conveyer belt 25, drive driven rolling to rotate, working plate 26 on conveyer belt 25 is rotated, realizes the conveying to jean.
One end of frame 1 is provided with the discharge mechanism that can discharge jean.Discharge mechanism comprises discharging frame 33, on discharging frame 33 by axial restraint and circumference rotate mode be provided with blowing roller 34, one end of blowing roller 34 passes discharging frame 33 and is fixed with driven pulley 1, the rotary electric machine 1 that driven pulley 1 and can drive blowing roller 34 to rotate is connected, rotary electric machine 1 is fixed in frame 1, and the output shaft of rotary electric machine 1 is fixed with drive pulley 1, be provided with belt 1 between drive pulley 1 and driven pulley 1.Rotary electric machine 1 drives the drive pulley 1 on output shaft to rotate, and drives the blowing roller 34 be fixed on driven pulley 1 to rotate, thus realize automatically carrying out blowing to the denim after dyeing by belt 1.
The other end of frame 1 is provided with can the receiving mechanism of rolling jean.Receiving mechanism comprises rewinding frame 39, on rewinding frame 39 by axial restraint and circumference rotate mode be provided with rewinding roller 40, one end of rewinding roller 40 passes rewinding frame 39 and is fixed with driven pulley 2 43, the rotary electric machine 2 41 that driven pulley 2 43 and can drive blowing roller 34 to rotate is connected, rotary electric machine 2 41 is fixed in frame 1, and the output shaft of rotary electric machine 2 41 is fixed with drive pulley 2 42, be provided with belt 2 44 between drive pulley 2 42 and driven pulley 2 43.Rotary electric machine 2 41 drives the drive pulley 2 42 on output shaft to rotate, and drives the rewinding roller 40 be fixed on driven pulley 2 43 to rotate, thus realize automatically carrying out rewinding to the denim after dyeing by belt 2 44.
Comprehensively above-mentioned, generally speaking the operation principle of the process equipment of this jean is such:
1, under the effect of clamp system, jean between lower clamp 1, upper clamping block 1 is clamped, jean between lower clamp 25, upper clamping block 2 11 is clamped simultaneously, and to both sides stretching, jean is tightened, thus the dyeing of jean can be made more thorough;
2, air-heater 1 can be dried the jean walking around heat radiation cylinder 1 by the louvre on heat radiation cylinder 1; Air-heater 2 20 can be dried the jean walking around heat radiation cylinder 2 22 by the louvre on heat radiation cylinder 2 22, thus improves the color adhesiveness on jean;
3, under the effect of adjusting cylinders 1, the height realizing friction plate 48 regulates and the float stone 49 be fixed on friction plate 48 can be contacted with jean, wherein, and the potassium permanganate solution in liquid reserve tank 51 is transported on spray line 50 by liquid pump 52, potassium permanganate solution is sprayed to the jean on working plate 26 by nozzle, then moving back and forth of friction plate 48 is driven by sliding cylinder 1, thus the float stone 49 pairs of jeans being fixed on friction plate 48 lower surface are rubbed, realize jean to be processed into residual old snowflower effect;
4, under the effect of adjusting cylinders 2 56, the rifle head of radium-shine rifle 57 and the distance of cowboy's cotton face fabric can be regulated, thus realize on jean radium-shine go out the lines of the different depth, and under the effect of sliding cylinder 2 55, radium-shine rifle 57 can be driven move back and forth along regulating tank, thus realize on jean radium-shine go out lines.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ 1 herein, frame; 2, workbench; 3, staining trough; 4, lower clamp one; 5, lower clamp two; 6, slide block one; 7, slide block two; 8, spring one; 9, spring two; 10, upper clamping block one; 11, upper clamping block two; 12, lift cylinder; 13, lifter plate; 14, cylinder one is promoted; 15, cylinder two is promoted; 16, slide block three; 17, slide block four; 18, drying baker; 19, air-heater one; 20, air-heater two; 21, dispel the heat cylinder one; 22, dispel the heat cylinder two; 23, circular rails one; 24, circular rails two; 25, conveyer belt; 26, working plate; 27, active roller; 28, return idler; 29, drive motors; 30, drive sprocket; 31, driven sprocket; 32, chain; 33, discharging frame; 34, blowing roller; 35, rotary electric machine one; 36, drive pulley one; 37, driven pulley one; 38, belt one; 39, rewinding frame; 40, rewinding roller; 41, rotary electric machine two; 42, drive pulley two; 43, driven pulley two; 44, belt two; 45, sliding cylinder one; 46, adjusting cylinders one; 47, connecting plate; 48, friction plate; 49, float stone; 50, spray line; 51, liquid reserve tank; 52, liquid pump; 53, feed tube; 54, drain pipe; 55, sliding cylinder two; 56, adjusting cylinders two; 57, radium-shine rifle; 58, adjustable plate; 59, the term such as sliding shoe, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.
Claims (8)
1. the dyeing apparatus in a jean process equipment, described jean process equipment comprises frame, the two ends of described frame are respectively arranged with the receiving mechanism of discharge mechanism and the rolling jean that can discharge jean, described frame is fixed with a workbench, described workbench is between discharge mechanism and receiving mechanism, and be provided with staining trough and drying baker successively between discharge mechanism and workbench, described workbench is provided with conveyer belt, described conveyer belt is fixed with some working plates, described frame is fixed with the transmission mechanism that described conveyer belt can be driven to move, it is characterized in that, this dyeing apparatus comprises the lower clamp one be arranged in staining trough, lower clamp two and the upper clamping block one be arranged on directly over lower clamp one, upper clamping block two directly over lower clamp two, lower clamp one and upper clamping block one are in the side along jean throughput direction, lower clamp two and upper clamping block two are in the opposite side along jean throughput direction, described upper clamping block one and be provided with between upper clamping block two and staining trough and can clamp jean and make jean be in the clamp system of tensioned state, described drying baker offers charging aperture on the sidewall of staining trough, and another sidewall of drying baker offers discharging opening, is provided with and can carries out dry drying mechanism to the jean after dyeing in described drying baker.
2. the dyeing apparatus in jean process equipment according to claim 1, it is characterized in that, the interior diapire of described staining trough offers groove one and groove two in the width direction, slide respectively in described groove one and groove two and be provided with slide block one and slide block two, spring one is provided with between described slide block one and staining trough cell wall, one end of spring one is fixed on slide block one, and the other end of spring one is fixed on a cell wall of staining trough, and above-mentioned lower clamp one is fixed on slide block one; Be provided with spring two between described slide block two and staining trough cell wall, one end of spring two is fixed on slide block two, and the other end of spring two is fixed on a cell wall of staining trough, and above-mentioned lower clamp two is fixed on slide block two.
3. the dyeing apparatus in jean process equipment according to claim 2, it is characterized in that, described clamp system comprises the lift cylinder be fixed in frame, promote cylinder one and promote cylinder two, the piston rod of described lift cylinder straight down, and the piston rod end of lift cylinder is fixed with lifter plate, the length direction of described lifter plate and the throughput direction of jean perpendicular, the lower face of lifter plate offers groove three and groove four along its length respectively, and slide respectively in groove three and groove four and be provided with slide block three and slide block four, above-mentioned upper clamping block one is fixed on the lower surface of slide block three, above-mentioned upper clamping block two is fixed on the lower surface of slide block four, described promotion cylinder one is fixed on one end of lifter plate, and the piston rod end promoting cylinder two is fixed on slide block three, and described promotion cylinder two is fixed on the other end of lifter plate, and the piston rod end promoting cylinder two is fixed on slide block four.
4. the dyeing apparatus in the jean process equipment according to claim 1 or 2 or 3, it is characterized in that, described drying mechanism comprises air-heater one, air-heater two, heat radiation cylinder one and heat radiation cylinder two, described heat radiation cylinder one and heat radiation cylinder two are in setting up and down and perpendicular with the throughput direction of jean, heat radiation cylinder one and heat radiation cylinder two are hollow shape and barrel offer some louvres, described air-heater one and air-heater two are all fixed on the outer wall of drying baker, and the air outlet of air-heater one is connected with one end of heat radiation cylinder one, the air outlet of air-heater two is connected with one end of heat radiation cylinder two.
5. the dyeing apparatus in jean process equipment according to claim 4, it is characterized in that, described heat radiation cylinder one is in the charging aperture place of drying baker, and be fixed with the circular rails one that cross section is semi-annular shape between heat radiation cylinder one and the discharging opening of drying baker, described circular rails one and described heat radiation cylinder one concentric; Described heat radiation cylinder two is in the discharge outlet of drying baker, and be fixed with the circular rails two that cross section is semi-annular shape between heat radiation cylinder two and the charging aperture of drying baker, described circular rails two and described heat radiation cylinder two concentric, described circular rails one and circular rails two are arranged axisymmetricly, and the two ends of circular rails one and circular rails two are all fixed on the two side of drying baker.
6. the dyeing apparatus in the jean process equipment according to claim 1 or 2 or 3, it is characterized in that, described transmission mechanism comprises active roller, return idler and drive motors, described active roller is arranged on one end of workbench by turning cylinder one, described return idler is arranged on the other end of workbench by turning cylinder two, above-mentioned conveyer belt is arranged between active roller and return idler, described drive motors is fixed in frame, the output shaft of drive motors is fixed with drive sprocket, one end of described turning cylinder one is stretched out described workbench and is fixed with driven sprocket, chain is provided with between drive sprocket and driven sprocket.
7. the dyeing apparatus in the jean process equipment according to claim 1 or 2 or 3, it is characterized in that, described discharge mechanism comprises discharging frame, on described discharging frame by axial restraint and circumference rotate mode be provided with blowing roller, one end of described blowing roller passes discharging frame and is fixed with driven pulley one, the rotary electric machine one that driven pulley one and can drive blowing roller to rotate is connected, rotary electric machine one is fixed in frame, and the output shaft of rotary electric machine one is fixed with drive pulley one, belt one is provided with between described drive pulley one and driven pulley one.
8. the dyeing apparatus in the jean process equipment according to claim 1 or 2 or 3, it is characterized in that, described receiving mechanism comprises rewinding frame, on described rewinding frame by axial restraint and circumference rotate mode be provided with rewinding roller, one end of described rewinding roller passes rewinding frame and is fixed with driven pulley two, the rotary electric machine two that driven pulley two and can drive blowing roller to rotate is connected, rotary electric machine two is fixed in frame, and the output shaft of rotary electric machine two is fixed with drive pulley two, belt two is provided with between described drive pulley two and driven pulley two.
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| CN201510213644.3A CN104894776B (en) | 2015-04-29 | 2015-04-29 | Dyeing device in denim fabric machining device |
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| CN201510213644.3A CN104894776B (en) | 2015-04-29 | 2015-04-29 | Dyeing device in denim fabric machining device |
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| CN107988735A (en) * | 2017-12-07 | 2018-05-04 | 安徽省榛瑞塑胶制品有限公司 | A kind of cloth production dyeing apparatus |
| CN108221230A (en) * | 2018-03-29 | 2018-06-29 | 宁波雯泽纺织品有限公司 | Textile dyeing device |
| CN108589114A (en) * | 2018-03-19 | 2018-09-28 | 湖州富丽华色带有限公司 | A kind of colour band tape base ink dip dyeing apparatus |
| CN108642849A (en) * | 2018-04-27 | 2018-10-12 | 浙江自由家居用品制造有限公司 | A kind of textile manufacturing woven fabric fixing device |
| CN109629153A (en) * | 2018-12-05 | 2019-04-16 | 王志坚 | A kind of a small amount of textile dyeing equipment |
| CN111926497A (en) * | 2020-08-26 | 2020-11-13 | 烟台骄阳针织有限公司 | Cloth dyeing air dryer |
| CN113046961A (en) * | 2021-03-02 | 2021-06-29 | 达凯 | Device for saving dye and improving textile dyeing |
| CN113930924A (en) * | 2021-11-26 | 2022-01-14 | 山东大统服饰有限责任公司 | Jean fabric production device and process |
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| CN109629153A (en) * | 2018-12-05 | 2019-04-16 | 王志坚 | A kind of a small amount of textile dyeing equipment |
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| CN113046961A (en) * | 2021-03-02 | 2021-06-29 | 达凯 | Device for saving dye and improving textile dyeing |
| CN113046961B (en) * | 2021-03-02 | 2023-09-29 | 台州市三鼎机电股份有限公司 | Device for saving dye and improving textile dyeing |
| CN113930924A (en) * | 2021-11-26 | 2022-01-14 | 山东大统服饰有限责任公司 | Jean fabric production device and process |
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