CN104889080A - Online automatic sorting method for magnet ring inductance - Google Patents

Online automatic sorting method for magnet ring inductance Download PDF

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Publication number
CN104889080A
CN104889080A CN201510277852.XA CN201510277852A CN104889080A CN 104889080 A CN104889080 A CN 104889080A CN 201510277852 A CN201510277852 A CN 201510277852A CN 104889080 A CN104889080 A CN 104889080A
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China
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inductance
magnet ring
sorting
metal cap
hole
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CN201510277852.XA
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CN104889080B (en
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马峻
孙建明
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Huang Yanhong
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Suzhou Yasike Precision Numerical Control Co Ltd
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Abstract

The invention discloses an online automatic sorting method for magnet ring inductance. The online automatic sorting method comprises the following steps: mounting an online automatic sorting device for magnet ring inductance; setting test parameters; debugging the online automatic sorting device; compressing a spring in a through hole when a test base lifts and a vertical slide rod slides towards the outer side in the radial direction of the test base, and extruding a telescopic plate until the inner diameter of the telescopic plate is greater than the inner diameter of a metal cover; descending the meal cover, penetrating the metal cover through a metal column in the test base and an inner hole of the telescopic plate, and matching the metal cover with the test base to form a closed magnetic path; and carrying out inductance sorting. The online automatic sorting device comprises a multi-indexing rotary disc with a plurality of through holes, the test base, a jacking device, an inductance tester, an automatic feeding device, an unloading device and an integrated control panel with a built-in PLC (programmable logic controller). After the method is adopted, the whole inductance sorting process is high in degree of automation, free of artificial participation, high in test speed and high in efficiency, and the tested data is accurate and reliable.

Description

The on-line automatic method for separating of a kind of magnet ring inductance
Technical field
The present invention relates to a kind of magnet ring inductance method for separating, particularly the on-line automatic method for separating of a kind of magnet ring inductance.
Background technology
After the making completing magnetic product, need to test magnetic product, whether qualified to detect magnetic product, and provide Data support for later process modification.
For the inductance measurement of toroidal core, particularly for the magnetic device of small sensible weight, as the ferrite core of nickel-zinc of small inductor, single turn inductors amount unit is in nH rank, and existing electric inductance measuring-testing instrument can not directly be tested substantially.
For testing its inductance and avoiding instrument and test error, existing technology be on magnetic core to be measured around on multiturn coil, usually more than 50 circles, utilize peripheral tester to read inductance value.
But such test technology, needs the time of at substantial and manpower to carry out winding around, and also needs coil to take off after being completed, then go the test carrying out next magnetic core.This both improve production cost, wasted again a large amount of time, and its production efficiency is extremely low, suffers untold misery for the producer producing magnetic core in enormous quantities.If it is simple to design a kind of structure, and the magnetic core testing tool of test fast can be realized, then can solve the problem well.
Disclosed in 11 days July in 2012, No. 201120445738.0 Chinese invention patent application, discloses a kind of magnet ring inductance separation tool; This sorting instrument comprises the magnet ring being wound with plain conductor, the electric inductance measuring-testing instrument be connected with wire, metal column, metal platform, annular insulating boot, base etc.
Application number disclosed in 25 days April in 2013 is the Chinese invention patent application of 201310149474.8, the name of its innovation and creation is called a kind of small inductor annular magnetic core inductance separation tool, comprise metab, be wound with the magnet ring of plain conductor, electric inductance measuring-testing instrument, metal column, described magnet ring is magnetic field sources, described metal column, metal cap, uncovered can contact, common formation closed magnetic path; Uncovered can matches with annular insulating lid, and metal cap coordinates with annular insulating lid activity, and described metal column passes metal cap, annular insulating lid, magnet ring and uncovered can successively under upper; Uncovered can side has hole, allows the plain conductor of coiling on magnet ring to pass.
Above-mentioned two patent applications, its structure can complete the inductance sorting of magnet ring substantially, but in test uses, be manual operation to complete, each test, all needs metal cap to take off from metal column, then will treat that sorting magnet ring is placed on annular insulating boot or annular insulating lid, again metal cap is closed, test, record, finally again by contrary order, by metal cap with surveyed magnet ring taking-up etc., complex operation step, passes, test period is long, inefficiency, after long-time test, tester's hand can be felt to ache, swelling.In addition, manual testing and reading, test error is large.
Summary of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, and provide a kind of degree automatically high, do not need artificial participation, test speed is fast, efficiency is high, test data accurately, the on-line automatic method for separating of magnet ring inductance reliably.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
The on-line automatic method for separating of a kind of magnet ring inductance, comprises the following steps:
The first step, the installation of the on-line automatic sorting unit of magnet ring inductance: the on-line automatic sorting unit of described magnet ring inductance comprises the integrated control panel with many calibration rotary disk of multiple through hole, test bench, jacking apparatus, electric inductance measuring-testing instrument, automatic feeder, device for discharging and inside PLC; Many calibration rotary disk, test bench, jacking apparatus, electric inductance measuring-testing instrument, automatic feeder are connected with integrated control panel respectively with device for discharging; Described test bench comprises testing base and metal cap; Testing base is arranged on the jacking apparatus below many calibration rotary disk, and coaxially installs with one of them through hole, metal cap is arranged on the top of many calibration rotary disk, and coaxially installs with testing base; Wherein, the lead to the hole site that testing base or metal cap are just right, is called test bit; The diameter of each through hole is all greater than the external diameter of metal cap.
Second step, test parameter is arranged: on integrated control panel, arrange the gyration period of many calibration rotary disk, the flexible stroke of metal cap and jacking apparatus, the boot sequence of device for discharging treating the inductance acceptability limit of sorting magnet ring, the charging rate of automatic feeder and match with inductance acceptability limit.
3rd step, the debugging of the on-line automatic sorting unit of magnet ring inductance: start magnet ring inductance on-line automatic sorting unit, the abundant feed of automatic feeder, to guarantee in the through hole before test bit and test bit that all fillings need sorting magnet ring; Electric inductance measuring-testing instrument is calibrated; All be provided with a flexible dish in each through hole, this flexible dish encloses formation primarily of several secter pats, and each secter pat is all fixedly connected with through-hole wall, and flexible dish can be used for carrying and treat sorting magnet ring, and can stretch in through hole.
4th step, testing base rises, be positioned on the jacking apparatus outside testing base and the vertical slide bar equal with secter pat quantity is installed, when testing base continue to rise and vertical slide bar along the radially outward side slip of testing base time, can by the spring-compressed in the 3rd step, thus flexible dish is extruded towards the direction of through-hole wall, until the internal diameter of flexible dish is greater than the internal diameter of metal cap; Treat that the weight of sorting magnet ring will all be supported by testing base.
5th step, metal cap declines, and passes from the metal column testing base, and metal cap continues to decline, and passes, and match in the endoporus of dish flexible from the 4th step with testing base, forms a closed flux path.
6th step, inductance sorting: electric inductance measuring-testing instrument carries out reading by the inductance formed in the 5th step, and reading is passed to integrated control panel.
7th step, the flexible dish in metal cap, testing base and through hole all resets, and the continuation of flexible dish carries sorting magnet ring, and many calibration rotary disk rotates; Integrated control panel is according to the inductance acceptability limit arranged in second step, and the inductance reading received in the 6th step, after comparing, judging, the magnet ring that sorting completes is placed on by instruction device for discharging corresponding region.
8th step, repeats the 4th step and the 7th step.
In described 3rd step, front 5-20 product of magnet ring inductance on-line automatic sorting unit institute sorting, be called debugging product, debugging product need manually to carry out sorting totally, when the product of debugging separation results is consistent with magnet ring inductance on-line automatic sorting unit separation results, the operation of the 4th step to the 8th step can be carried out, otherwise, need to proceed debugging.
In the described first step, the on-line automatic sorting unit of magnet ring inductance should be arranged in the environment of constant temperature.
In described 4th step, described in every root, the top of vertical slide bar is provided with the driving lever of a L-type.
The quantity of described secter pat is 2 pieces, and the quantity of described vertical slide bar is 2.
After the present invention adopts said method, before using, operator installs the testing base corresponding with treating sorting magnet ring and metal cap, and integrated control panel sets the gyration period of many calibration rotary disk, the flexible stroke of metal cap and Lifting bench, the boot sequence of device for discharging treating the inductance acceptability limit of sorting magnet ring, the charging rate of automatic feeder and match with inductance acceptability limit; During use, operator only need guarantee that the on-line automatic sorting unit of magnet ring inductance of the application is opened, treat the abundant feed of sorting magnet ring and electric inductance measuring-testing instrument calibration zero, just the inductance automatic sorting work that this treats sorting magnet ring can be completed, operation is very simple, efficient, whole inductance assorting room automaticity is high, do not need artificial participation, test speed is fast, efficiency is high, and test data accurately, reliably.
Accompanying drawing explanation
Fig. 1 shows the structural representation of the on-line automatic sorting unit of a kind of magnet ring of the present invention inductance;
Fig. 2 shows structural representation during the on-line automatic sorting unit inductance sorting of a kind of magnet ring of the present invention inductance.
Wherein have: 10. more than calibration rotary disk;
11. through holes; 12. secter pats; 13. springs;
20. testing base;
21. metabs; 211. insulation board; 22. metal columns; 23. standard magnet rings; 24. insulating boots;
25. metal caps; 251. insulating telescopic bars;
30. jacking apparatus; 31. Lifting benches; 32. vertical slide bars; 321. driving lever;
40. electric inductance measuring-testing instruments;
50. integrated control panels;
60. treat sorting magnet ring.
Detailed description of the invention
Below in conjunction with accompanying drawing and concrete better embodiment, the present invention is further detailed explanation.
As shown in Figure 1, the on-line automatic sorting unit of a kind of magnet ring inductance, comprises the integrated control panel 50 of many calibration rotary disk 10, test bench, jacking apparatus 30, electric inductance measuring-testing instrument 40, automatic feeder, device for discharging and inside PLC.
Above-mentioned many calibration rotary disk 10, test bench, jacking apparatus 30, electric inductance measuring-testing instrument 40, automatic feeder are all connected with integrated control panel 50 with device for discharging.
Above-mentioned many calibration rotary disk 10 is preferably connected with protractor, and protractor is preferably 8 protractors, and protractor is connected with integrated control panel 50, and operating personnel can arrange the parameters such as the speed of gyration of many calibration rotary disk 10 on integrated control panel 50.
Many calibration rotary disk 10 is circumferentially evenly provided with several through holes 11 along it, and excellent is 8.
Be provided with a flexible dish in each through hole 11 all with one heart, the secter pat 12 that each flexible dish is all arranged with one heart primarily of some pieces encloses formation.
The quantity of secter pat 12 is preferably 2 pieces, centered by the circle of many calibration rotary disk 10, is symmetrical arranged.Every block secter pat 12 is all fixedly connected with by the sidewall of spring 12 with through hole 11.When spring 12 normal reset, the internal diameter that secter pat 12 encloses the flexible dish of formation is greater than the external diameter treating sorting magnet ring 60, thus carrying can be treated sorting magnet ring 60.When spring 12 maximum radial compresses, the internal diameter that secter pat 12 encloses the flexible dish of formation should be greater than the external diameter of following metal cap 25 or following insulating boot 24, thus metal cap 25 or insulating boot 24 can be made therefrom to pass through smoothly.
Above-mentioned test bench comprises testing base 20 and the metal cap 25 of coaxial setting.
Above-mentioned testing base 20 comprises all coaxial metab 21, metal column 22, standard magnet ring 23 and the insulating boot 24 that arrange.
Wherein, above-mentioned insulating boot 24 is arranged on metab 21, and standard magnet ring 23 is built in insulating boot 24.
Standard magnet ring 23 is wound with metal wire, and as magnetic field sources, the metal wire of standard magnet ring 23 is connected with electric inductance measuring-testing instrument 40.
Metal column 22 is arranged on metab 21, and metal column 22 is from bottom to up successively through standard magnet ring 23 and insulating boot 24.
Above-mentioned metal cap 25 is arranged at directly over one of them through hole 11 of many calibration rotary disk 10, and the height of metal cap 25 can be elevated.
The lift in height of metal cap 25, preferably controlled by the insulating telescopic bar 251 being arranged on metal cap 25 top, this insulating telescopic bar 251 is preferably connected with integrated control panel 50, and operating personnel can arrange the parameter such as lifting travel and rising or falling speed of insulating telescopic bar 251 on integrated control panel 50.
Above-mentioned jacking apparatus 30 is a Lifting bench, and be preferably disposed on the below of many calibration rotary disk 10, testing base 20 is positioned on Lifting bench, and testing base 20 and metal cap 25 are coaxially arranged.
Be provided with one piece of insulation board 211 between metab 21 and Lifting bench, the top of insulation board 211 is preferably mutually bonding with metab 21, and the bottom of insulation board 21 is preferably mutually bonding with Lifting bench.
The Lifting bench being positioned at above-mentioned testing base 21 periphery is evenly provided with the vertical slide bar 32 equal with secter pat 12 quantity, is preferably 2.The vertical slide bar 32 of every root all radially can carry out slippage, and the top of the vertical slide bar 32 of every root is all fixedly installed the driving lever 321 of a L-type.The minimum spacing of 2 driving levers 321 is less than the maximal clearance between 2 pieces of secter pats 12.
In addition, when jacking apparatus 30 rises, can carry out spacing to the lifting travel of Lifting bench bottom the driving lever 321 of L-type.
Above-mentioned integrated control panel 50 is preferably arranged on jacking apparatus 30, operating personnel can arrange the parameter such as lifting travel and rising or falling speed of jacking apparatus 30 on integrated control panel 50, but also vertical slide bar 32 can be set on integrated control panel 50 radially slide the parameter such as displacement and sliding speed.
Above-mentioned automatic feeder of stating is a prior art, does not mark in figure, is preferably automatic charging cylinder or automatic conveyor line.
Above-mentioned device for discharging is also a prior art, does not mark in figure, is preferably some material returned bars and several automatic air blowing devices.
Before using, operator first installs the testing base 20 corresponding with treating sorting magnet ring 60 and metal cap 25, integrated control panel 50 sets the gyration period of many calibration rotary disk 10, metal cap 25 and Lifting bench flexible stroke, treat the parameters such as the inductance acceptability limit of sorting magnet ring 60, the charging rate of automatic feeder and the boot sequence of device for discharging that matches with inductance acceptability limit.
The on-line automatic method for separating of a kind of magnet ring inductance, comprises the following steps:
The first step, the installation of the on-line automatic sorting unit of magnet ring inductance: in isoperibol, installs on-line automatic for magnet ring inductance sorting unit.
The on-line automatic sorting unit of magnet ring inductance comprises the integrated control panel with many calibration rotary disk of multiple through hole, test bench, jacking apparatus, electric inductance measuring-testing instrument, automatic feeder, device for discharging and inside PLC; Many calibration rotary disk, test bench, jacking apparatus, electric inductance measuring-testing instrument, automatic feeder are connected with integrated control panel respectively with device for discharging; Described test bench comprises testing base and metal cap; Testing base is arranged on the jacking apparatus below many calibration rotary disk, and coaxially installs with one of them through hole, metal cap is arranged on the top of many calibration rotary disk, and coaxially installs with testing base; Wherein, the lead to the hole site that testing base or metal cap are just right, is called test bit; The diameter of each through hole is all greater than the external diameter of metal cap.
Second step, test parameter is arranged: on integrated control panel, arrange the gyration period of many calibration rotary disk, the flexible stroke of metal cap and jacking apparatus, the boot sequence of device for discharging treating the inductance acceptability limit of sorting magnet ring, the charging rate of automatic feeder and match with inductance acceptability limit.
3rd step, the debugging of the on-line automatic sorting unit of magnet ring inductance: start magnet ring inductance on-line automatic sorting unit, the abundant feed of automatic feeder, to guarantee in the through hole before test bit and test bit that all fillings need sorting magnet ring; Electric inductance measuring-testing instrument is calibrated; All be provided with a flexible dish in each through hole, this flexible dish encloses formation primarily of several secter pats, and each secter pat is all fixedly connected with through-hole wall, and flexible dish can be used for carrying and treat sorting magnet ring, and can stretch in through hole.
Front 5-20 product of magnet ring inductance on-line automatic sorting unit institute sorting, be called debugging product, debugging product need manually to carry out sorting totally, when the product of debugging separation results is consistent with magnet ring inductance on-line automatic sorting unit separation results, the operation of the 4th step to the 8th step can be carried out, otherwise, need to proceed debugging.
4th step, testing base rises, be positioned on the jacking apparatus outside testing base and the vertical slide bar equal with secter pat quantity is installed, when testing base continue to rise and vertical slide bar along the radially outward side slip of testing base time, can by the spring-compressed in the 3rd step, thus flexible dish is extruded towards the direction of through-hole wall, until the internal diameter of flexible dish is greater than the internal diameter of metal cap; Treat that the weight of sorting magnet ring will all be supported by testing base.
5th step, metal cap declines, and passes from the metal column testing base, and metal cap continues to decline, and passes, and match in the endoporus of dish flexible from the 4th step with testing base, as shown in Figure 2, forms a closed flux path.
6th step, inductance sorting: electric inductance measuring-testing instrument carries out reading by the inductance formed in the 5th step, and reading is passed to integrated control panel.
7th step, the flexible dish in metal cap, testing base and through hole all resets, and the continuation of flexible dish carries sorting magnet ring, and many calibration rotary disk rotates; Integrated control panel is according to the inductance acceptability limit arranged in second step, and the inductance reading received in the 6th step, after comparing, judging, the magnet ring that sorting completes is placed on by instruction device for discharging corresponding region.
8th step, repeats the 4th step and the 7th step.
Above-mentioned whole inductance automatic sorting work, operation is very simple, efficient, and whole inductance assorting room automaticity is high, and do not need artificial participation, test speed is fast, efficiency is high, and test data is accurate, reliable.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.

Claims (5)

1. the on-line automatic method for separating of magnet ring inductance, is characterized in that: comprise the following steps:
The first step, the installation of the on-line automatic sorting unit of magnet ring inductance: the on-line automatic sorting unit of described magnet ring inductance comprises the integrated control panel with many calibration rotary disk of multiple through hole, test bench, jacking apparatus, electric inductance measuring-testing instrument, automatic feeder, device for discharging and inside PLC; Many calibration rotary disk, test bench, jacking apparatus, electric inductance measuring-testing instrument, automatic feeder are connected with integrated control panel respectively with device for discharging; Described test bench comprises testing base and metal cap; Testing base is arranged on the jacking apparatus below many calibration rotary disk, and coaxially installs with one of them through hole, metal cap is arranged on the top of many calibration rotary disk, and coaxially installs with testing base; Wherein, the lead to the hole site that testing base or metal cap are just right, is called test bit; The diameter of each through hole is all greater than the external diameter of metal cap;
Second step, test parameter is arranged: on integrated control panel, arrange the gyration period of many calibration rotary disk, the flexible stroke of metal cap and jacking apparatus, the boot sequence of device for discharging treating the inductance acceptability limit of sorting magnet ring, the charging rate of automatic feeder and match with inductance acceptability limit;
3rd step, the debugging of the on-line automatic sorting unit of magnet ring inductance: start magnet ring inductance on-line automatic sorting unit, the abundant feed of automatic feeder, to guarantee in the through hole before test bit and test bit that all fillings need sorting magnet ring; Electric inductance measuring-testing instrument is calibrated; All be provided with a flexible dish in each through hole, this flexible dish encloses formation primarily of several secter pats, and each secter pat is all fixedly connected with through-hole wall, and flexible dish can be used for carrying and treat sorting magnet ring, and can stretch in through hole;
4th step, testing base rises, be positioned on the jacking apparatus outside testing base and the vertical slide bar equal with secter pat quantity is installed, when testing base continue to rise and vertical slide bar along the radially outward side slip of testing base time, can by the spring-compressed in the 3rd step, thus flexible dish is extruded towards the direction of through-hole wall, until the internal diameter of flexible dish is greater than the internal diameter of metal cap; Treat that the weight of sorting magnet ring will all be supported by testing base;
5th step, metal cap declines, and passes from the metal column testing base, and metal cap continues to decline, and passes, and match in the endoporus of dish flexible from the 4th step with testing base, forms a closed flux path;
6th step, inductance sorting: electric inductance measuring-testing instrument carries out reading by the inductance formed in the 5th step, and reading is passed to integrated control panel;
7th step, the flexible dish in metal cap, testing base and through hole all resets, and the continuation of flexible dish carries sorting magnet ring, and many calibration rotary disk rotates; Integrated control panel is according to the inductance acceptability limit arranged in second step, and the inductance reading received in the 6th step, after comparing, judging, the magnet ring that sorting completes is placed on by instruction device for discharging corresponding region;
8th step, repeats the 4th step and the 7th step.
2. the on-line automatic method for separating of magnet ring inductance according to claim 1, it is characterized in that: in described 3rd step, front 5-20 product of magnet ring inductance on-line automatic sorting unit institute sorting, be called debugging product, debugging product need manually to carry out sorting totally, when the product of debugging separation results is consistent with magnet ring inductance on-line automatic sorting unit separation results, can carry out the operation of the 4th step to the 8th step, otherwise, need to proceed debugging.
3. the on-line automatic method for separating of magnet ring inductance according to claim 1, is characterized in that: in the described first step, and the on-line automatic sorting unit of magnet ring inductance should be arranged in the environment of constant temperature.
4. the on-line automatic method for separating of magnet ring inductance according to claim 1, is characterized in that: in described 4th step, and described in every root, the top of vertical slide bar is provided with the driving lever of a L-type.
5. the on-line automatic method for separating of magnet ring inductance according to claim 1, is characterized in that: the quantity of described secter pat is 2 pieces, and the quantity of described vertical slide bar is 2.
CN201510277852.XA 2015-05-27 2015-05-27 A kind of on-line automatic method for separating of ring inductance Expired - Fee Related CN104889080B (en)

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CN109513623A (en) * 2018-09-29 2019-03-26 慈溪市龙山汽配有限公司 A kind of automatic streamline processing unit (plant) of copper sheathing

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