CN104876589A - Huge curved ceramic board painting and preparation method thereof - Google Patents
Huge curved ceramic board painting and preparation method thereof Download PDFInfo
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- CN104876589A CN104876589A CN201510305601.8A CN201510305601A CN104876589A CN 104876589 A CN104876589 A CN 104876589A CN 201510305601 A CN201510305601 A CN 201510305601A CN 104876589 A CN104876589 A CN 104876589A
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- ceramic plate
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- web member
- jumbo
- ceramic board
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Abstract
The invention relates to a preparation method for a huge curved ceramic board painting. The preparation method comprises the following steps of firstly, calculating Moh's hardness and flexural strength parameters of a ceramic board, and determining maximum size data of the parameters; secondly, measuring and calculating the compressive strength of the ceramic board, and during sintering, adding toughening and moisturizing chemical additives in a ceramic biscuit; thirdly, performing heat treatment on the chemical additives of the ceramic board, removing the added additives, and rapidly shaping in the high-temperature process; fourthly, measuring and calculating a curvature radius parameter of a mold bent surface by adopting a lightweight high-temperature-resistant combined die of which an upper die is connected with a lifting mechanism; fifthly, placing the die and the ceramic board into a roller hearth kiln, and heating to a predetermined temperature, and enabling the ceramic board to be downward bent and attached to the surface of the die. According to the huge curved ceramic board painting disclosed by the invention can be made into large size and is not easy to break; the consistency of the curved surface size in the burning process is guaranteed.
Description
Technical field
The present invention relates to a kind of jumbo curved ceramic plate to draw.
Background technology
Existing curved ceramic plate is drawn, and general size is less, and when the curved ceramic plate needing manufactured size larger is drawn, material and the technology of traditional ceramic process device can produce certain limitation to curved ceramic plate picture.Because traditional ceramics biscuit plate is very fragile, sheet material is more large more curved easier to be broken; Secondly, biscuit of ceramics plate has certain contraction in sintering procedure, and curved surface size differs; And the unconventional size of curved ceramic plate, causes installation difficulty to strengthen, the problems such as safety coefficient is too low.
Summary of the invention
The present invention, in order to solve the problem of prior art, provides a kind of large size, installs Portable safety, curved surface unanimously and not breakable jumbo curved ceramic plate draw and preparation method thereof.
Concrete technical scheme is as follows: the making method that a kind of jumbo curved ceramic plate is drawn, and it comprises the following steps: the Mohs' hardness and the folding strength parameter that 1, calculate ceramic plate, determines its maximum specification data; 2, calculate ceramic plate ultimate compression strength, when firing, biscuit of ceramics is added the auxiliary chemicals of toughness reinforcing moisturizing class; 3, ceramic plate auxiliary chemicals are heat-treated, remove the auxiliary agent of interpolation, for rapid-result type in the process of high temperature; 4, the lightening fire resistant assembling die adopting patrix to be connected with hoisting appliance, calculates the radius-of-curvature parameter in mold bending face; 5, mould is put into roller kiln together with ceramic plate, be heated to predetermined temperature, ceramic plate will be bent downwardly and fit with die surface.
Preferably, after completing described step 5, taken off by curved ceramic plate from mould, be placed on by ceramic anchoring piece on ceramic plate and carry out hot bending process, when pyroprocessing, ceramic anchoring piece and ceramic curved plate are sintered to one.
A kind of jumbo curved ceramic plate is drawn, described jumbo curved ceramic plate is drawn and is made up of above-mentioned making method, described jumbo curved ceramic plate is drawn and is also comprised anchoring piece, supporting component and fixation kit, described supporting component comprises strut member and counterpart, described fixation kit comprises the first web member and the second web member, described strut member and the first web member are arranged in basic unit, second web member is connected with anchoring piece, described counterpart is arranged on ceramic plate, can be fixedly connected with between first web member and the second web member, can be fixedly connected with between strut member and counterpart, electrostatic isolation pad is provided with between described first web member and the second web member.
Preferably, described anchoring piece has groove, and described second web member has lug boss, and described lug boss and groove connect, and are provided with dry-hang glue between lug boss and groove.
Preferably, between described first web member and the second web member by first bolt connect, between described counterpart and strut member by second bolt connect, described first bolt and the second bolt place axis orthogonal.
Preferably, described ceramic plate is provided with extension, and described counterpart is arranged on below extension.
Technique effect of the present invention: jumbo curved ceramic plate of the present invention is drawn and can be accomplished large size, and not easily broken, ensure in sintering procedure mean camber consistent size; Meanwhile, when mounted, conveniently can install, ensure the security that jumbo curved ceramic plate is drawn.
Accompanying drawing explanation
Fig. 1 is the sectional view that the jumbo curved ceramic plate of the embodiment of the present invention is drawn.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.
The making method of a kind of jumbo curved ceramic plate picture of the present embodiment, it comprises the following steps: the Mohs' hardness and the folding strength parameter that 1, calculate ceramic plate, determines its maximum specification data; 2, calculate ceramic plate ultimate compression strength, when firing, biscuit of ceramics is added the auxiliary chemicals of toughness reinforcing moisturizing class; 3, ceramic plate auxiliary chemicals are heat-treated, remove the auxiliary agent of interpolation, for rapid-result type in the process of high temperature; 4, the lightening fire resistant assembling die adopting patrix to be connected with hoisting appliance, calculates the radius-of-curvature parameter in mold bending face; 5, mould is put into roller kiln together with ceramic plate, be heated to predetermined temperature, ceramic plate will be bent downwardly fits with die surface.Aforesaid method solves the vulnerability of biscuit of ceramics, ensure that the yield rate of product, solves biscuit of ceramics plate excessive shrinkage in sintering procedure.In order to solve curved ceramic plate unconventional size, installation difficulty and safety coefficient.Experimentally test, calculate ceramic plate deformation coefficient, determine that it installs the maximum modulus in direction in length and breadth; According to the compressive strength of weight per unit area, measuring and calculating Fast Installation anchoring piece, the suitable position be placed on by ceramic anchoring piece on ceramic plate carries out hot bending process, when pyroprocessing, ceramic anchoring piece and ceramic curved plate are sintered to one, solve the quick installation question of ceramic plate.
As shown in Figure 1, in the present embodiment, described jumbo curved ceramic plate is drawn and is comprised anchoring piece 10, supporting component and fixation kit, described supporting component comprises strut member 11 and counterpart 12, described fixation kit comprises the first web member 21 and the second web member 22, described strut member 11 and the first web member 21 are arranged in basic unit 30, second web member 22 is connected with anchoring piece 10, described counterpart 12 is arranged on ceramic plate 50, can be fixedly connected with between first web member 21 and the second web member 22, can be fixedly connected with between strut member 11 and counterpart 12, electrostatic isolation pad 60 is provided with between described first web member 21 and the second web member 22.Described anchoring piece 10 has groove 101, and described second web member 22 has lug boss 221, and described lug boss 221 and groove 101 connect, and are provided with dry-hang glue 70 between lug boss 221 and groove 101.Connected by the first bolt 81 between described first web member 21 and the second web member 22, connected by the second bolt 82 between described counterpart 12 and strut member 11, described first bolt 81 and the second bolt 82 place axis orthogonal.Described ceramic plate 50 is provided with extension 51, and described counterpart 12 is arranged on below extension 51.In the present embodiment, described ceramic plate 50 is high-strength light ceramic plate.Described first web member 21 and strut member 11 are fixed in basic unit 30 by expansion bolt 90.
The jumbo curved ceramic plate of the present embodiment is drawn and can be accomplished large size, and not easily broken, ensures in sintering procedure mean camber consistent size; Meanwhile, when mounted, conveniently can install, ensure the security that jumbo curved ceramic plate is drawn.It is pointed out that above-mentioned preferred embodiment is only and technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to spirit of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (6)
1. a making method for jumbo curved ceramic plate picture, it comprises the following steps:
1) calculate Mohs' hardness and the folding strength parameter of ceramic plate, determine its maximum specification data;
2) calculate ceramic plate ultimate compression strength, when firing, biscuit of ceramics is added the auxiliary chemicals of toughness reinforcing moisturizing class;
3) ceramic plate auxiliary chemicals are heat-treated, remove the auxiliary agent of interpolation, for rapid-result type in the process of high temperature;
4) the lightening fire resistant assembling die adopting patrix to be connected with hoisting appliance, calculates the radius-of-curvature parameter in mold bending face;
5) mould is put into roller kiln together with ceramic plate, be heated to predetermined temperature, ceramic plate will be bent downwardly and fit with die surface.
2. the making method of jumbo curved ceramic plate picture as claimed in claim 1, it is characterized in that: after completing described step 5), curved ceramic plate is taken off from mould, be placed on by ceramic anchoring piece on ceramic plate and carry out hot bending process, when pyroprocessing, ceramic anchoring piece and ceramic curved plate are sintered to one.
3. a jumbo curved ceramic plate is drawn, it is characterized in that: described jumbo curved ceramic plate is drawn and is made up of the making method of claim 1 or 2, described jumbo curved ceramic plate is drawn and is also comprised anchoring piece, supporting component and fixation kit, described supporting component comprises strut member and counterpart, described fixation kit comprises the first web member and the second web member, described strut member and the first web member are arranged in basic unit, second web member is connected with anchoring piece, described counterpart is arranged on ceramic plate, can be fixedly connected with between first web member and the second web member, can be fixedly connected with between strut member and counterpart, electrostatic isolation pad is provided with between described first web member and the second web member.
4. jumbo curved ceramic plate as claimed in claim 3 is drawn, and it is characterized in that: described anchoring piece has groove, described second web member has lug boss, and described lug boss and groove connect, and are provided with dry-hang glue between lug boss and groove.
5. jumbo curved ceramic plate as claimed in claim 4 is drawn, it is characterized in that: connected by the first bolt between described first web member and the second web member, between described counterpart and strut member by second bolt connect, described first bolt and the second bolt place axis orthogonal.
6. jumbo curved ceramic plate as claimed in claim 5 is drawn, and it is characterized in that: described ceramic plate is provided with extension, described counterpart is arranged on below extension.
Priority Applications (1)
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CN201510305601.8A CN104876589B (en) | 2015-06-05 | 2015-06-05 | Jumbo curved ceramic plate is drawn |
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CN201510305601.8A CN104876589B (en) | 2015-06-05 | 2015-06-05 | Jumbo curved ceramic plate is drawn |
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CN104876589A true CN104876589A (en) | 2015-09-02 |
CN104876589B CN104876589B (en) | 2017-06-30 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1071362A (en) * | 1991-10-08 | 1993-04-28 | 山东省新材料研究所 | The manufacture method and the goods thereof of curved surface ceramic wafer (brick) |
CN1133790A (en) * | 1995-04-05 | 1996-10-23 | 矶崎寿子 | Wall-hung decoration implement |
CN201353088Y (en) * | 2009-02-19 | 2009-12-02 | 衢州天能工具有限公司 | Multifunction wall hanging device |
CN102829289A (en) * | 2012-08-20 | 2012-12-19 | 广东威创视讯科技股份有限公司 | Displacement-adjustable screen frame |
CN204661572U (en) * | 2015-06-05 | 2015-09-23 | 苏州金螳螂建筑装饰股份有限公司 | Jumbo curved ceramic plate is drawn |
-
2015
- 2015-06-05 CN CN201510305601.8A patent/CN104876589B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1071362A (en) * | 1991-10-08 | 1993-04-28 | 山东省新材料研究所 | The manufacture method and the goods thereof of curved surface ceramic wafer (brick) |
CN1133790A (en) * | 1995-04-05 | 1996-10-23 | 矶崎寿子 | Wall-hung decoration implement |
CN201353088Y (en) * | 2009-02-19 | 2009-12-02 | 衢州天能工具有限公司 | Multifunction wall hanging device |
CN102829289A (en) * | 2012-08-20 | 2012-12-19 | 广东威创视讯科技股份有限公司 | Displacement-adjustable screen frame |
CN204661572U (en) * | 2015-06-05 | 2015-09-23 | 苏州金螳螂建筑装饰股份有限公司 | Jumbo curved ceramic plate is drawn |
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CN104876589B (en) | 2017-06-30 |
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C53 | Correction of patent of invention or patent application | ||
CB02 | Change of applicant information |
Address after: 215000 Jiangsu Industrial Park, Suzhou, Suzhou Industrial Park Applicant after: Suzhou Gold Mantis Construction Decoration Co., Ltd. Address before: 215004 West Ring Road, Jiangsu, Suzhou, No. 888 Applicant before: Suzhou Gold Mantis Construction Decoration Co., Ltd. |
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Free format text: CORRECT: ADDRESS; FROM: 215004 SUZHOU, JIANGSU PROVINCE TO: 215000 SUZHOU, JIANGSU PROVINCE |
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