Invention content
The purpose of the present invention is to propose to a kind of ruggedized construction of tank container, tank container and powder tank cars, existing not changing
Have under the premise of reinforcing harden structure, by replacing stay bolt structure, solves the problems, such as that securing plate deformation post-tensioning is broken and split, together
After Shi Genghuan stay bolt structures, productive labor intensity, Improving The Quality of Products are dramatically reduced.
To achieve the above object, the present invention proposes a kind of ruggedized construction of tank container, including:
Board group is reinforced, it is described to add along the circumferentially fixed inner wall being arranged in the tank body of the tank body of the tank container
There are two the interconnecting pieces being oppositely disposed for solid plate group tool;And
The both ends of flexible stay bolt component, the flexibility stay bolt component are connected to described two interconnecting pieces.
It is applied in the present invention in an embodiment of the ruggedized construction of tank container, the reinforcing board group includes:
Securing plate has described two interconnecting pieces, the protrusion setting relatively of described two interconnecting pieces in the securing plate.
It is applied in the present invention in an embodiment of the ruggedized construction of tank container, the reinforcing board group further includes:
Securing plate backing plate, along the circumferentially fixed on the inner wall of the tank body of the tank body, the securing plate is vertically solid
It is scheduled on the securing plate backing plate.
It is applied in the present invention in an embodiment of the ruggedized construction of tank container, the flexibility stay bolt component includes:
Two drawstring lantern rings are individually fixed in each described interconnecting piece of the securing plate;
Drawstring is connected to described two drawstring lantern rings;And
It is applied in the present invention in an embodiment of the ruggedized construction of tank container, each described drawstring lantern ring includes:
Ontology offers rope trough and fixed card slot on the ontology, wherein:
Rope trough is opened up along the side of the ontology, and the drawstring is enable to be accommodated in the drawing by the rope trough
The periphery of rope sling ring;
The interconnecting piece of the securing plate can be in fixed card slot described in partial insertion, and the two of the fixed card slot
Side can be fixed to each other with the interconnecting piece.
It is applied in the present invention in an embodiment of the ruggedized construction of tank container, is offered on each described interconnecting piece
First opening, each described first opening is for wearing the drawstring.
It is applied in the present invention in an embodiment of the ruggedized construction of tank container, the drawstring is worn from first opening
It is accommodated in the rope trough of the drawstring lantern ring after crossing.
It is applied in the present invention in an embodiment of the ruggedized construction of tank container, the flexibility stay bolt component further includes drawing
Rope gland, the drawstring gland is used to fix two ends of the drawstring after drawstring is pierced by from the rope trough
End.
Be applied in the present invention in an embodiment of the ruggedized construction of tank container, when the drawstring lantern ring be fixed on it is described
After interconnecting piece, the interconnecting piece is embedded in the distance between one end of the fixed card slot and the end of the drawstring lantern ring H, described
Interconnecting piece is embedded in the shortest distance D and the interconnecting piece 11a of one end and the edge of first opening of the fixed card slot
Meet following formula between one end of the embedded fixed card slot 233 and the longest distance L at the edge of the first opening 11b:
D≤H≤L。
It is applied in the present invention in an embodiment of the ruggedized construction of tank container, is also opened up on each described interconnecting piece
There is the second opening, for connecting the tightening device for tightening the tank body.
It is applied in the present invention in an embodiment of the ruggedized construction of tank container, the drawstring is steel wire rope.
One embodiment of the invention also proposes a kind of tank container, including tank body and ruggedized construction, the ruggedized construction along
The circumferentially fixed inner wall being arranged in the tank body of the tank body of the tank container, the ruggedized construction are above-mentioned reinforcing knot
Structure.
One embodiment of the invention also proposes a kind of powder tank car, including above-mentioned tank container.
Compared with the prior art, the powder tank car, tank container of the embodiment of the present invention and its ruggedized construction at least have as follows
Advantageous effect:
It using flexible stay bolt component fastening means, is reinforced compared to original steel plate type tie rod, dead weight is lighter;The present invention is real
The ruggedized construction for applying example can be good at solving securing plate not in same plane, the problem that tie rod upper stress is concentrated;This hair
Manufacturing for the ruggedized construction of bright embodiment is more convenient, convenient for improving production efficiency.
Specific implementation mode
In order to solve the problems existing in the prior art, one embodiment of the invention proposes that a kind of tank body applied to tank container adds
Fixing structure.Fig. 1 show the tank body of one embodiment of the invention and its schematic diagram of ruggedized construction, and Fig. 2A show the reinforcing of tank body
Structural schematic diagram;Fig. 2 B show the enlarged diagram of the junction of Fig. 2A medium pulling ropes, drawstring lantern ring and securing plate.
As shown in Figure 1, tank container includes tank body 10 and ruggedized construction 20.Ruggedized construction 20 is fixed on the interior of tank body 10
Wall, and be arranged at the maximum gauge inside tank body 10.Ruggedized construction 20 includes reinforcing board group 1 and flexible stay bolt component 2.One
In embodiment, reinforces board group 1 and be fixed on tank interior, flexible stay bolt component 2, which is connected to, to be reinforced in board group 1, for laterally drawing
Board group 1 is reinforced in support.
Specifically, in one embodiment, it shown in A and Fig. 2 B as shown in Figure 1, Figure 2, reinforces board group 1 and includes securing plate 11 and reinforce
Plate backing plate 12, flexible stay bolt component 2 include drawstring 21, drawstring gland 22 and drawstring lantern ring 23.Its medium pulling rope can be steel
Cord or other ropes flexible and with certain tensile strength, the present invention is not limited thereto.Drawstring gland 22 can be with
For fixing devices such as clips, for the end of the drawstring 21 of drawstring lantern ring 23 will to be passed through to fix.In practical applications, can first lead to
Finite element analysis is crossed, the cross sectional shape and size of securing plate 11 are optimized, to obtain securing plate 11 as shown in Figure 4
Optimal size.
As shown in figure 4, the inside of securing plate 11 is formed by three sections of circular sliding slopes of R657, R55 and R657, wherein two sections
R657 circular arcs are symmetrical arranged, and R55 circular arcs are arranged between two sections of R657 circular arcs.Circle of the outermost of securing plate 11 to R55 circular arcs
The distance of the heart is 136, and is 350 to the vertical distance of the end of R657 circular arcs from the center of circle of R55 circular arcs.The list of above-mentioned numerical value
Position is millimeter(mm).
Securing plate backing plate 12 is fixed on by modes such as welding on the inner wall of tank body 10, and securing plate 11 is preferably vertically led to
The modes such as welding are crossed to be fixed on securing plate backing plate 12.There is interconnecting piece 11a, interconnecting piece 11a is in the present embodiment in securing plate 11
In be protrusion, the middle part of the protrusion opens up that there are two the 11b and 11b ' that is open, and in the present embodiment, two openings are, for example, circular holes,
It is to be formed by way of gas cutting, one of opening 11b is used for across drawstring 21, another opening 11b ' is drawn for installing
Restrict 21 when fix tank body 10 tightening device(It is not shown), and tank body 10 is tensed by tightening device.
Fig. 3 show the drawstring thimble structure schematic diagram of the present invention.As shown in figure 3, drawstring lantern ring 23 include ontology 231,
Rope trough 232 and fixed card slot 233, rope trough 232 process to be formed along the side wall of ontology 231, are to pass through in one embodiment
The mode of milling processes formation on the side wall of ontology 231, with fixed pulling rope 21.Drawstring 21 can be received in rope trough 232
It is tight and fixed, be directly delivered on drawstring lantern ring 23 to make tank body 10 tighten the after-applied power on drawstring 21, avoid pair plus
The part of solid plate 11 generates stress concentration.
As shown in figure 3, one end of ontology 231 is arc, and has certain width, avoid the rope of steel wire 21 around spending
It is small, it is cut off there is a phenomenon where drawstring 21 is reinforced plate 11.In addition as shown in Figure 2 B, when drawstring gland 22 is overlapped for drawstring 21
Drawstring 21 is clamped, drawstring 21 is made to play the role of tightening tank body 10.
After the completion of tank body 10 and securing plate 11 weld, no matter whether securing plate 11 is in the same plane, by drawstring set
The fixed card slot 233 of ring 23 is directed at securing plate 11, a part for securing plate 11 is fixed in fixed card slot 233, drawstring lantern ring
23 rope trough 232 is aligned with the opening 11b for wearing drawstring 21 in securing plate 11, that is, the close opening 11b of fixed card slot 233
End 233a be aligned with opening 11b, that is to say, that 11b pairs of the position that fixed card slot 233 and rope trough 232 cross and opening
Together, convenient for drawstring 21 pass through opening 11b after be contained directly in rope trough 232, after alignment by drawstring lantern ring 23 for example, by
The modes such as welding are fixed in securing plate 11, then by drawstring 21 along for accommodation into rope trough 232, then with tightening device by tank body
After the width of tank body 10 is controlled the width required to technology, using drawstring gland 22,21 both ends of drawstring are carried out for 10 tightenings
Locking, removes tightening device after locking, so as to complete the installation and welding of tank body 10 and ruggedized construction 20.
In one embodiment, as shown in figure 5, after drawstring lantern ring 23 is fixed on the interconnecting piece 11a, interconnecting piece 11a is embedding
Enter the distance between one end of the fixed card slot 233 and the end 233a of drawstring lantern ring 23(That is the length of fixed card slot 233)
H, interconnecting piece 11a is embedded in the shortest distance D and interconnecting piece 11a of one end and the edge of the first opening 11b of fixed card slot 233
It needs to meet following formula between one end of embedded fixed card slot 233 and the longest distance L at the edge of the first opening 11b:
D≤H≤L。
Moreover it is preferred that the radian of drawstring lantern ring circle 23 is depending on the material of different drawstrings, and as shown in figure 5, it is solid
The length H for determining card slot 233 is greater than or the half equal to the width W of securing plate 11 is advisable, i.e. 2H >=W.
After installation is complete for drawstring 21, drawstring 21 is that alternative traditional slot steel or steel pipe type reinforce stay bolt, and drawstring will be permanent
Property be mounted on reinforce board group 2 on, due to reinforce board group 2 be usually open fixing collar(I.e. fixing collar is not completely enclosed ring
Shape, but there is notch), fixing collar itself has certain anti-pressure ability, therefore is held enough using 21 stay bolt intensity of drawstring
By the pressure of tank body 10.Any influence not will produce to 10 discharge rate of tank body using after drawstring 21, conversely, for channel steel
Type reinforces stay bolt, and channel steel upper plane can accumulate a certain amount of material when discharging, and drawstring itself is relatively fine, and top will not accumulate
Material, therefore surplus ratio compares traditional reinforcing stay bolt, surplus ratio smaller.
One embodiment of the invention also proposes a kind of tank container, including tank body 10 and above-mentioned ruggedized construction 20.In addition, this
It invents an embodiment and also proposes a kind of powder tank car, including above-mentioned tank container.
In the present invention, drawstring itself has certain tensile strength and flexibility, to plane residing for the securing plate of left and right
It spends of less demanding.When securing plate butting error is larger, left and right securing plate will generate dislocation, if drawn using steel plate type tie rod
When tight, to make securing plate be bonded with stay bolt, it usually needs by left and right securing plate by force with tie rod close to, at this time securing plate with it is horizontal
It there is larger stress between stay bolt, when applying the stress of other modes to tie rod again when tank body is pressurized, apply stress
After Chong Die with itself stress, easily tie rod is torn.After the ruggedized construction described in the embodiment of the present invention, flexible stay bolt
Component allows left and right securing plate not in the same plane when fastening, will be between the flat of left and right securing plate after flexible stay bolt component installation
It is in straight line, therefore do not have the presence of itself stress between flexible stay bolt component and securing plate, and when tank body pressure-bearing between face
Be applied to flexible stay bolt component up and down, the stress of left and right directions be the same, cancel each other out, due on flexible stay bolt component not
Can there are itself stress and external application stress, so the ruggedized construction described in the embodiment of the present invention can be good at solving to reinforce
Plate deformation post-tensioning is broken the problem split.
Compared with the prior art, the powder tank car, tank container of the embodiment of the present invention and its ruggedized construction at least have as follows
Advantageous effect:
1)It using flexible stay bolt component fastening means, is reinforced compared to original steel plate type tie rod, dead weight is lighter;
2)The ruggedized construction of the embodiment of the present invention can be good at solving securing plate not in same plane, be answered on tie rod
The problem that power is concentrated;
3) ruggedized construction of the embodiment of the present invention manufacture it is more convenient, convenient for improve production efficiency.
Although exemplary embodiment describing the present invention with reference to several, it is to be understood that, term used is explanation and shows
Example property, term and not restrictive.Due to the present invention can be embodied in a variety of forms without departing from the present invention spirit or
Essence, it should therefore be appreciated that above-described embodiment is not limited to any details above-mentioned, and should be in essence as defined in the appended claims
It is widely explained in god and range, therefore the whole variations and remodeling that fall into claim or its equivalent scope all should be appended
Claim is covered.