CN104875264A - Wood surface carbonizing device and method - Google Patents

Wood surface carbonizing device and method Download PDF

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Publication number
CN104875264A
CN104875264A CN201510261401.7A CN201510261401A CN104875264A CN 104875264 A CN104875264 A CN 104875264A CN 201510261401 A CN201510261401 A CN 201510261401A CN 104875264 A CN104875264 A CN 104875264A
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China
Prior art keywords
carbonization
wood surface
cylindrical mirror
laser
wood
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CN201510261401.7A
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Chinese (zh)
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CN104875264B (en
Inventor
徐兆军
刘�英
丁涛
王宝金
缑斌丽
杨雨图
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Bengbu Qibang Science and Technology Information Consulting Co.,Ltd.
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Nanjing Forestry University
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/06Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by burning or charring, e.g. cutting with hot wire

Abstract

The invention discloses a wood surface carbonizing device and method. The wood surface is carbonized through a laser generator, a concave cylindrical mirror, a convex cylindrical mirror, a total reflection prism and a wood conveying belt, a high-power laser serves as a heat source, the wood surface is heated suddenly and rapidly through a strip-shaped light source generated by optical transformation, the effect of rapidly carbonizing the wood surface is achieved, and the degree of carbonization of the wood surface is adjusted by adjusting the laser source and the movement speed of a carbonized wood. Compared with a traditional oxygen welding gun baking mode, the wood surface carbonizing device and method have the advantages that continuous carbonization of the laser surface is easily achieved, the carbonization quality is even, the portion needing carbonizing is accurately carbonized, automatic production is achieved, the production efficiency is high, mass production is easy to achieve, nitrogen can be injected to prevent the material surface from being excessively oxidized, and the safety of the processing method is increased.

Description

A kind of carbonizing plant of wood surface and method
Technical field
The present invention relates to a kind of processing and method of modifying of wood surface, especially relate to a kind of carbonizing plant and method of wood surface, belong to wood surface processing technology field.
Background technology
In order to prolonging wood using life, slow down Forest resources dynamics, preserve the ecological environment; modification is carried out to wood surface; overcome during woodwork uses the shortcoming such as not durable, yielding existed, increase convex-concave vision and the tactile feel of superficial makings, be the hot technology of wood processing field always.Not long ago occur the treating method of wood surface carbonization, in anticorrosion, mothproof, the waterproof of increase wood surface etc., obtain obvious effect.
Superficial charring wood is generally with oxygen welding gun barbecue, makes wood surface have the very thin charring layer of one deck, can the paint of analogy timber to the change of wood performance, but can highlight the wood grain of concave-convex surface, produces stereoeffect.Because its nutritional labeling is destroyed, make it have good antiseptic insect-repelling function, because its hemicellulose water absorbing functional groups is reorganized, product is made to have good physical property, charing antisepsis wood is real Green Product, although product has antiseptic insect-repelling performance, not containing any harmful substance, not only increase the service life of timber, and the waste disposal in production and use procedure and after using can not have any negative effect to human body, animal and environment.
Although surface carbonation woodworking has been applied in production, but also have a lot of shortcoming as oxygen welding gun flame in carbonization internal flame, flame envelope burning time oxygen content different, the temperature of internal flame, flame envelope and Carbonization Conditions are different, after will causing carbonization, wood surface carbonizing degree is uneven, excessively carbonization sometimes, the unstable product quality produced; In carbonisation, need people's manual operation oxygen welding gun, visually see the effect of carbonization, energy consumption is large, and production cost is high, work is severe, efficiency is low.
Summary of the invention
For solving the deficiencies in the prior art, the object of the present invention is to provide a kind of carbonizing plant and method of wood surface, thermal source is done by large powerful laser, the light source moment sharply heat wood surface of stripe shape is produced by optical transform, play the effect of flash carbonization wood surface, adjusted the degree of wood surface carbonization by adjustment LASER Light Source and the translational speed being carbonized timber, overcome existing wood surface carbonization treatment surface quality uneven; Energy consumption is large, the problems such as work situation is poor, efficiency is low.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
A kind of carbonizing plant of wood surface, it is characterized in that, comprise laser generator, recessed cylindrical mirror, convex cylindrical mirror, total reflection prism and timber conveyer belt, Laser emission path is formed between laser generator and recessed cylindrical mirror, laser first reflection path is formed between recessed cylindrical mirror and convex cylindrical mirror, and form the second reflection path between convex cylindrical mirror and total reflection prism, then form laser exposure pathways between total reflection prism and timber conveyer belt.
Further, described laser generator is corresponding with the translational speed of timber conveyer belt to be arranged, and corresponding relation is: (40-80) W:1m/min.
A kind of carbonization method utilizing above-mentioned carbonizing plant to carry out wood surface, it is characterized in that, comprise the following steps: will treat that the timber of carbonization is put on a moving belt, open laser generator, produce a branch of parallel laser beam, described laser beam is transmitted on recessed cylindrical mirror, recessed cylindrical mirror carries out bunching back reflection on convex cylindrical mirror to launching the laser beam come, form the ellipse light spot being similar to rectangle, ellipse light spot reflexes on total reflection prism by described convex cylindrical mirror again, and ellipse light spot is irradiated to the wood surface treating carbonization by total reflection prism, described conveyer belt drives timber to move with fixing speed, carbonization treatment is carried out to wood surface entirety, timber after carbonization treatment is through cooling, carbonization finished product is obtained after removing carbon dust process.
Further, in the process of carbonization, also comprise to treating that the step that nitrogen carries out flameproof protection is sprayed on carbonized wood surface.
Usefulness of the present invention is: compared with Wood carbonization device and method of the present invention roasts mode with traditional oxygen welding gun, laser surface carbonization have easily realize serialization, carbonization uniform quality, to need the accurate carbonization in the position of carbonization, can automated production, production efficiency high, easily realize the advantage of mass production, can spray nitrogen prevents material surface over oxidation simultaneously, increases the security of processing method.
Accompanying drawing explanation
Fig. 1 is the structural representation of the carbonizing plant of wood surface of the present invention.
Fig. 2 is the data and curves tendency chart of integrating laser carbonization Wood Surface Roughness.
The implication of Reference numeral in figure:
1, laser beam 2, recessed cylindrical mirror 3, convex cylindrical mirror
4, total reflection prism 5, treat the timber of carbonization.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, concrete introduction is done to the present invention.
Fig. 1 is the structural representation of the carbonizing plant of wood surface of the present invention.
As shown in Figure 1: the carbonizing plant of wood surface, comprise laser generator (not shown), recessed cylindrical mirror 2, convex cylindrical mirror 3, total reflection prism 4 and timber conveyer belt (not shown), Laser emission path is formed between laser generator and recessed cylindrical mirror 2, laser first reflection path is formed between recessed cylindrical mirror 2 and convex cylindrical mirror 3, and form the second reflection path between convex cylindrical mirror 3 and total reflection prism 4, then form laser exposure pathways between total reflection prism 4 and timber conveyer belt.
The width choosing wood sample is 150mm, thickness is 25mm, length is 800mm, and timber variety is pinus sylvestris var. mongolica, China fir, Manchurian ash plank, above wood sample is put on a moving belt, open laser generator, produce a branch of parallel laser beam 1, described laser beam 1 is transmitted on recessed cylindrical mirror 2, recessed cylindrical mirror 2 carries out bunching back reflection on convex cylindrical mirror 3 to launching the laser beam come, form the ellipse light spot being similar to rectangle, ellipse light spot reflexes on total reflection prism 4 by described convex cylindrical mirror 3 again, and ellipse light spot is irradiated to timber 5 surface for the treatment of carbonization by total reflection prism 4, carbonization treatment is carried out to wood surface entirety, timber after carbonization treatment is through cooling, carbonization finished product is obtained after removing carbon dust process, wherein, remove the concrete grammar of carbon dust be with abrasive band gently sand remove the carbon dust after the carbonization on surface.And in the carbonisation of the wood surface described in above-described embodiment, nitrogen can also be sprayed and play and prevent accidental ignition.
In carbonisation, the size of laser power and the degree of timber Negotiation speed change carbonization can be adjusted.In the present embodiment, described conveyer belt drives timber to move with fixing speed 5m/min, and the type of laser is carbon dioxide laser, and peak power is 400W.Certainly, described laser generator and the translational speed of timber conveyer belt are corresponding setting, and corresponding relation meets: (40-80) W:1m/min.
The integrating laser carbonization surface roughness of the lower three kinds of timber of different condition is as shown in table 1:
Table 1: the integrating laser carbonization surface roughness of the lower three kinds of timber of different condition
Fig. 2 is the data and curves tendency chart of integrating laser carbonization Wood Surface Roughness.
As shown in Figure 2 and Table 1: for above-mentioned three carbonization treatment that seeds are cooked, along with the increase wood surface carbonation depth of laser power deepens, surface roughness becomes large, and Convex and concave stereoscopic sense strengthens.And in actual production process, can laser power, timber translational speed be adjusted according to different tree species, different requirement and whether add nitrogen protection.
More than show and describe general principle of the present invention, principal character and advantage.The technical staff of the industry should understand, and above-described embodiment does not limit the present invention in any form, the technical scheme that the mode that all employings are equal to replacement or equivalent transformation obtains, and all drops in protection scope of the present invention.

Claims (4)

1. the carbonizing plant of a wood surface, it is characterized in that, comprise laser generator, recessed cylindrical mirror, convex cylindrical mirror, total reflection prism and timber conveyer belt, Laser emission path is formed between laser generator and recessed cylindrical mirror, laser first reflection path is formed between recessed cylindrical mirror and convex cylindrical mirror, and form the second reflection path between convex cylindrical mirror and total reflection prism, then form laser exposure pathways between total reflection prism and timber conveyer belt.
2. the carbonizing plant of a kind of wood surface according to claim 1, is characterized in that, the power of described laser generator is corresponding with the translational speed of timber conveyer belt to be arranged, and corresponding relation is: (40-80) W:1m/min.
3. the carbonization method utilizing the carbonizing plant described in claim 1 to carry out wood surface, it is characterized in that comprising the following steps: will treat that the timber of carbonization is put on a moving belt, open laser generator, produce a branch of parallel laser beam, described laser beam is transmitted on recessed cylindrical mirror, recessed cylindrical mirror carries out bunching back reflection on convex cylindrical mirror to launching the laser beam come, form the ellipse light spot being similar to rectangle, ellipse light spot reflexes on total reflection prism by described convex cylindrical mirror again, and ellipse light spot is irradiated to the wood surface treating carbonization by total reflection prism, described conveyer belt drives timber to move with fixing speed, carbonization treatment is carried out to wood surface entirety, timber after carbonization treatment is through cooling, carbonization finished product is obtained after removing carbon dust process.
4. the carbonization method of a kind of wood surface according to claim 3, is characterized in that, in the process of carbonization, also comprises to treating that the step that nitrogen carries out flameproof protection is sprayed on carbonized wood surface.
CN201510261401.7A 2015-05-21 2015-05-21 The carbonizing plant and method of a kind of wood surface Active CN104875264B (en)

Priority Applications (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107042548A (en) * 2017-04-27 2017-08-15 河南机电高等专科学校 A kind of electromechanical equipment with function of safety protection
CN108297226A (en) * 2017-09-12 2018-07-20 阜南县永兴工艺品有限公司 A kind of processing method for improving willow-plaited process product and using quality
CN111993517A (en) * 2020-08-18 2020-11-27 深圳市铭镭激光设备有限公司 Wood carbonization processing technology
CN113916414A (en) * 2021-09-30 2022-01-11 中国科学院重庆绿色智能技术研究院 Leather-based mechanical sensor and preparation method thereof

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JPS62248681A (en) * 1986-04-21 1987-10-29 Kanzaki Paper Mfg Co Ltd Laser image forming method
US5567207A (en) * 1994-07-31 1996-10-22 Icon, Inc. Method for marking and fading textiles with lasers
US20070108170A1 (en) * 2005-11-16 2007-05-17 Costin Darrel Sr Engineered wood fiber product substrates and their formation by laser processing
CN101046123A (en) * 2006-03-29 2007-10-03 佘学彬 Wood floor board with laser carved pattern and manufacturing method thereof
CN101247961A (en) * 2005-06-27 2008-08-20 埃托雷·科利科 A method and apparatus for transferring images to a wooden support with a laser beam
JP2012125988A (en) * 2010-12-15 2012-07-05 Masamichi Sato Method for manufacturing member having opening of carbonized product of wood cell in surface, and member manufactured by the method
CN103753674A (en) * 2013-12-24 2014-04-30 南京林业大学 Device and method for removing cyan wax on outer surface of bamboo
CN204246396U (en) * 2014-10-13 2015-04-08 王雨存 Multifunctional internal medicine cleaning device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62248681A (en) * 1986-04-21 1987-10-29 Kanzaki Paper Mfg Co Ltd Laser image forming method
US5567207A (en) * 1994-07-31 1996-10-22 Icon, Inc. Method for marking and fading textiles with lasers
CN101247961A (en) * 2005-06-27 2008-08-20 埃托雷·科利科 A method and apparatus for transferring images to a wooden support with a laser beam
US20070108170A1 (en) * 2005-11-16 2007-05-17 Costin Darrel Sr Engineered wood fiber product substrates and their formation by laser processing
CN101046123A (en) * 2006-03-29 2007-10-03 佘学彬 Wood floor board with laser carved pattern and manufacturing method thereof
JP2012125988A (en) * 2010-12-15 2012-07-05 Masamichi Sato Method for manufacturing member having opening of carbonized product of wood cell in surface, and member manufactured by the method
CN103753674A (en) * 2013-12-24 2014-04-30 南京林业大学 Device and method for removing cyan wax on outer surface of bamboo
CN204246396U (en) * 2014-10-13 2015-04-08 王雨存 Multifunctional internal medicine cleaning device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107042548A (en) * 2017-04-27 2017-08-15 河南机电高等专科学校 A kind of electromechanical equipment with function of safety protection
CN107042548B (en) * 2017-04-27 2019-02-19 河南工学院 A kind of electromechanical equipment with function of safety protection
CN108297226A (en) * 2017-09-12 2018-07-20 阜南县永兴工艺品有限公司 A kind of processing method for improving willow-plaited process product and using quality
CN111993517A (en) * 2020-08-18 2020-11-27 深圳市铭镭激光设备有限公司 Wood carbonization processing technology
CN113916414A (en) * 2021-09-30 2022-01-11 中国科学院重庆绿色智能技术研究院 Leather-based mechanical sensor and preparation method thereof

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Address before: 2 / F, unit B, 300 Zhihui Road, Qilin science and Technology Innovation Park, Jiangning District, Nanjing City, Jiangsu Province 210049

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Address before: Longpan road Xuanwu District of Nanjing city of Jiangsu Province, No. 159 210000

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