CN104875122A - Large-scale plate shot-blasting and cleaning device - Google Patents
Large-scale plate shot-blasting and cleaning device Download PDFInfo
- Publication number
- CN104875122A CN104875122A CN201510153858.6A CN201510153858A CN104875122A CN 104875122 A CN104875122 A CN 104875122A CN 201510153858 A CN201510153858 A CN 201510153858A CN 104875122 A CN104875122 A CN 104875122A
- Authority
- CN
- China
- Prior art keywords
- shot
- plate
- way
- blasting
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/14—Apparatus using impellers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention discloses a large-scale plate shot-blasting and cleaning device, and belongs to the technical field of the shot-blasting treatment. The device mainly solves the problems in the prior art that burrs, rusty spots, scales and other attachments on the surface of a plate are low in cleaning efficiency and the surface of the plate is poor in quality. The device mainly comprises a shot-blasting unit, a shot-blasting chamber, a shot collecting pool, a helical conveyor, a feeding mechanism, and connection ports. The feeding mechanism comprises a base, a motor, a power roller bed, a positioning roller bed, a supporting roller bed and a sprocket-drive device. The connection ports comprise a de-dusting and air-draft connection port and a shot-separating connection port. A large-scale plate is slowly fed into the shot-blasting chamber through the feeding mechanism, and is blasted by shots launched by the shot-blasting unit at a high speed. Therefore, the shot-blasting and cleaning operation on the large-scale plate is completed. According to the invention, the shot-blasting operation can be conducted on the two sides of the plate at the same time, so that the device is high in working efficiency and good in cleaning effect. Meanwhile, the surface quality of the plate is greatly improved, so that the later surface protection and life prolongation of the plate can be facilitated. The labor intensity of workers is lightened, and the working environment of workers is improved.
Description
Technical field
The invention belongs to pellet blasting treatment technology field, relate to a kind of wheel abrator, specifically a kind of large plate wheel abrator.
Background technology
Large plate is one of raw material of having the call of equipment manufacture.Substantially provided by steel mill, in the process of plate forming, easily form one deck oxide skin on its surface, but in the use in later stage, need clear up and the inherent quality of plate can not be reduced, otherwise impact use.
Plate, due to long-time placement, there will be the phenomenons such as rust staining on its surface.If clear up not in time and protect, the rust staining of loose porous absorbs water in a humid environment, can accelerate oxide etch speed, has not only caused the waste of material like this, and reduces the quality of plate.Affect the use in later stage.
In order to deposit plate temporarily, prevent it from getting rusty, can temporarily at its surface coating one deck antirust agent, paint or some other material, although play the effect preventing from getting rusty to a certain extent, delay the speed that surface quality declines, but in the later stage uses, the paint, antirust agent or the some other material that apply must be removed temporarily, so that post-production uses.This process costly, and paint cleaning more difficult.
After plate is prepared to product, because the attachment such as burr, rust staining, oxide skin on surface is not effectively cleared up, the protective paint of coating will come off in the short period of time, then metal material will be exposed in air, in later stage use procedure, easy corrosion, causes the waste of material and affects aesthetics.
In above-mentioned situation, the removing surface of plate, traditional method is pickling and manual polishing.Pickling effectively can clear up surperficial burr, rust staining and oxide skin, but contaminated environment, the work under bad environment of workman, and there is corrosion to a certain degree on the surface of plate, the quality that impact is inherent.Manual polishing, although cleaning effect is better, the working environment of workman is very severe, and not only have dust to also have noisy noise pollution, the health of serious threat workman, moreover inefficiency, labour cost is higher, and technique is uneconomical.
Summary of the invention
The object of the present invention is to provide a kind of large plate wheel abrator efficiently, be mainly used in solving the problems such as the attachment such as burr, rust staining, the oxide skin cleaning efficiency of panel surface is lower and surface quality is lower.
The present invention solves the technical scheme that its technical problem takes: large plate wheel abrator, and its structure comprises impeller head, shot blast room, Ji Wanchi, auger conveyor, feed mechanism and connector; Described feed mechanism comprises base, motor, power roller-way, location roller-way, depressing table and sprocket transmission device, and described connector comprises dedusting exhausting connector and is separated connector with ball material; Base is fixed on ground, and the feed end of base is provided with power roller-way, and the discharge end of base is provided with location roller-way, and on base, tiling has depressing table; The two sides that described shot blast room is relative are provided with 4 impeller heads altogether, the downside of shot blast room is provided with Ji Wanchi, the downside of Ji Wanchi is provided with auger conveyor, auger conveyor one end is provided with ball material and is separated connector, the two sides of shot blast room input and output material are provided with cord, and the upside of shot blast room is provided with 2 dedusting exhausting connectors; The upside of power roller-way is provided with sprocket transmission device, and motor, by sprocket rotation device, drive the motion of power roller-way, and the direction of motion of often pair of power roller-way is contrary; Plate is driven to move by the frictional force between power roller-way and plate; The setting of depressing table, reduces the resistance of plate motion; Power roller-way and location roller-way distribute in the bilateral symmetry of plate, and the distance between often pair of power roller-way can adjust and the outside of roller-way is coated with the thick elastic caoutchouc of 50mm; Go out to be provided with chamfering at the charging aperture of base, be conducive to plate automatic guide in motion process, be provided with guide pad throwing on the base playing operation place, be conducive to plate and move in a specified direction; Be positioned at 2 impeller heads of the same side, observe from same line of vision, the direction of rotation of impeller head is contrary.Plate, under power roller-way provides the effect of power, slowly enters shot blast room, and the bullet of impeller head high-speed projectile is beaten its throwing, thus completes Shot Blasting operation.
The invention has the beneficial effects as follows: 1. the design of dedusting exhausting connector, for the subnormal ambient built in shot blast room prepares, decrease leaking of dust, improve the working environment of workman.2. 4 impeller heads are set, throw the coverage rate beaten comparatively greatly, be conducive to the prune job compared with wide plate material and operating efficiency is higher.3. the design of Ji Wanchi and auger conveyor, for ball material separation and again utilize prepare, saved resource, decreased the waste of ball material.4. large plate is under the effect of power roller-way, slowly moves, reduces manpower, also mitigates the labour intensity of workman.5. this device can carry out ball blast operation to the two sides of plate simultaneously, and operating efficiency is higher, and cleaning effect is better, the attachment such as burr, rust staining, oxide skin of removal panel surface that can be effective and elimination cut; Surface quality is greatly improved, and plate is matrix true qualities; The institutional framework on surface also improves, and the stress eliminating plate (plate formed by coiled strip uncoiling) is concentrated, and forms the hardened layer of one deck densification in panel surface, improves fatigue resistance and the decay resistance of plate; Through throw beat process plate, removing surface contaminants, there is unevenness in surface, improve coating material according to putting forth effort, be conducive to the surfacecti proteon of plate and lengthen the life.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is another line of vision perspective view of the present invention.
Fig. 3 is main TV structure schematic diagram of the present invention.
Fig. 4 is the right TV structure schematic diagram of Fig. 3.
In figure: 1 ground, 2 ball material are separated connector, 3 auger conveyors, 4 impeller heads, 5 location roller-ways, 6 shot blast rooms, 7 dedusting suction opeings, 8 sprocket transmission devices, 9 motors, 10 power roller-ways, 11 depressing tables, 12 bases, 13 cords, 14 guide pads, 15 plates, 16 Ji Wanchi.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described, and wherein exemplary embodiment and explanation are only used for explaining the present invention, but not as a limitation of the invention.
As shown in Figures 1 to 4, large plate wheel abrator, its structure comprises impeller head 4, shot blast room 6, collection ball pond 16, auger conveyor 3, feed mechanism and connector; Described feed mechanism comprises base 12, motor 9, power roller-way 10, location roller-way 5, depressing table 11 and sprocket transmission device 8, and described connector comprises dedusting exhausting connector 2 and is separated connector 2 with ball material; Base 12 is fixed on ground 1, and the feed end of base 12 is provided with power roller-way 10, and the discharge end of base 12 is provided with location roller-way 5, and on base 1, tiling has depressing table 11; The two sides that described shot blast room 6 is relative are provided with 4 impeller heads 4 altogether, the downside of shot blast room 6 is provided with collection ball pond 16, the downside in collection ball pond 16 is provided with auger conveyor 3, auger conveyor 3 one end is provided with ball material and is separated connector 2, the two sides of shot blast room 6 input and output material are provided with cord 13, and the upside of shot blast room 6 is provided with 2 dedusting exhausting connectors 7; The upside of power roller-way 10 is provided with sprocket transmission device 8, and motor 9, by sprocket rotation device 8, drive power roller-way 10 to move, and the direction of motion of often pair of power roller-way 10 is contrary; Driven the motion of plate 15 by the frictional force between power roller-way 10 and plate 15, the setting of depressing table 11, reduce the resistance that plate 15 moves; Power roller-way 10 and location roller-way 5 distribute in the bilateral symmetry of plate 15, and the distance between often pair of power roller-way 10 can adjust and outside is coated with the thick elastic caoutchouc of 50mm; The charging aperture place of base 12 is provided with chamfering, is conducive to plate 15 automatic guide in motion process, be provided with guide pad 14 throwing on the base playing operation place, be conducive to plate 15 and move in a specified direction; Be positioned at 2 impeller heads 4 of the same side, observe from same line of vision, the direction of rotation of impeller head 4 is contrary.
Before impeller blasting operation, first according to thickness and the width of plate 15, the projectile range of the Distance geometry impeller head 4 between motivation of adjustment roller-way 10, has debugged the said equipment.Start chain and sprocket driving device 8 successively, auger conveyor 3, dedusting exhaust equipment and impeller head 4, pending plate 15 is placed on depressing table 11, under the effect of base 12 targeting port, enter between power roller-way 10, under the effect of power roller-way 10 and plate 15 frictional force, plate 15 slowly enters shot blast room 6, the bullet of impeller head 4 transmitted at high speed is thrown and is beaten on the surface of plate 15, the complete plate 15 of Shot Blasting slowly rolls shot blast room 6 away from, under the effect of location roller-way 5, plate 15 is allowed to keep vertical state, throw base 12 part of playing operation place at shot blast room 6 and guide pad 14 is set, prevent plate 15 from departing from travel direction, throwing at bullet re-packs in the process of material 15, other equipment that the dust produced connects through dedusting exhausting connector 7 is discharged, the bullet of impelling is through the inhibition of cord 13 and shot blast room 6 inwall, become scattered about in collection ball pond 16, the bullet in collection ball pond 16 is transported to ball material and is separated connector 2 place by auger conveyor 3, again carries out throwing play operation through other device separates.Plate 15 is exactly complete impeller blasting operation in above process.
By above-described embodiment, the attachment such as burr, rust staining, oxide skin on large plate 15 surface obtains effective cleaning, and cut have also been obtained elimination, and surface quality is greatly improved, and plate 15 is in matrix true qualities; The institutional framework on surface have also been obtained improvement, eliminates the plate 15 that plate 15(is formed by coiled strip uncoiling) stress concentrate, and form the hardened layer of one deck densification on plate 15 surface, improve fatigue resistance and the decay resistance of plate 15; Through throwing the plate 15 playing process, not only removing surperficial attachment, and occurring unevenness from the teeth outwards, improve coating material according to putting forth effort, be conducive to plate 15 surfacecti proteon and lengthen the life.
The foregoing is only embodiments of the invention, is not the restriction to the scope of the claims of the present invention.Every utilize summary of the present invention, description and accompanying drawing content to do equivalent structure or equivalent transformation, or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (5)
1. large plate wheel abrator, is characterized in that: comprise impeller head, shot blast room, Ji Wanchi, auger conveyor, feed mechanism and connector; Described feed mechanism comprises base, motor, power roller-way, location roller-way, depressing table and sprocket transmission device, and described connector comprises dedusting exhausting connector and is separated connector with ball material; The feed end of base is provided with live roll, and the discharge end of base is provided with location roller-way, and on base, tiling has depressing table; The two sides that described shot blast room is relative are provided with 4 impeller heads altogether, the downside of shot blast room is provided with Ji Wanchi, the downside of Ji Wanchi is provided with auger conveyor, one end of auger conveyor is provided with ball material and is separated connector, the side of shot blast room input and output material is provided with cord, and the upside of shot blast room is provided with 2 dedustings and takes out a point connector.
2. large plate wheel abrator according to claim 1, is characterized in that: the upside of power roller-way is provided with sprocket transmission device, and motor drives the motion of live roll road by sprocket rotation device.
3. large plate wheel abrator according to claim 1, is characterized in that: power roller-way and location roller-way distribute in the bilateral symmetry of plate, and the distance between often pair of roller-way can adjust, and the outside of power roller-way is coated with the thick elastic caoutchouc of 50mm.
4. large plate wheel abrator according to claim 1, is characterized in that: the charging aperture place of base is provided with chamfering, is provided with guide pad throwing on the base playing operation place.
5. large plate wheel abrator according to claim 1, is characterized in that: 2 impeller heads being positioned at the same side, observe from same line of vision, the direction of rotation of impeller head is contrary.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510153858.6A CN104875122A (en) | 2015-04-02 | 2015-04-02 | Large-scale plate shot-blasting and cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510153858.6A CN104875122A (en) | 2015-04-02 | 2015-04-02 | Large-scale plate shot-blasting and cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104875122A true CN104875122A (en) | 2015-09-02 |
Family
ID=53942927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510153858.6A Pending CN104875122A (en) | 2015-04-02 | 2015-04-02 | Large-scale plate shot-blasting and cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104875122A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106011415A (en) * | 2016-05-31 | 2016-10-12 | 芜湖鸣人热能设备有限公司 | Steel plate shot blasting box for boiler |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003305647A (en) * | 2002-04-16 | 2003-10-28 | Jfe Steel Kk | Surface treatment facility of metal plate, surface treatment method and manufacturing method of metal plate |
| CN103213072A (en) * | 2013-04-22 | 2013-07-24 | 满城县永红铸造机械有限公司 | Steel plate conveying device specially for steel plate surface shot blast cleaning machine |
| CN103537986A (en) * | 2013-07-05 | 2014-01-29 | 江苏久维压力容器制造有限公司 | Shot blasting cleaning machine |
| CN104044081A (en) * | 2014-05-29 | 2014-09-17 | 盐城市丰特铸造机械有限公司 | Shot-blast cleaning apparatus and processing technology for thin plates |
| CN104117920A (en) * | 2013-04-23 | 2014-10-29 | 王兴芳 | Steel plate pretreatment production apparatus |
| CN204711825U (en) * | 2015-04-02 | 2015-10-21 | 济南大学 | Large plate wheel abrator |
-
2015
- 2015-04-02 CN CN201510153858.6A patent/CN104875122A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003305647A (en) * | 2002-04-16 | 2003-10-28 | Jfe Steel Kk | Surface treatment facility of metal plate, surface treatment method and manufacturing method of metal plate |
| CN103213072A (en) * | 2013-04-22 | 2013-07-24 | 满城县永红铸造机械有限公司 | Steel plate conveying device specially for steel plate surface shot blast cleaning machine |
| CN104117920A (en) * | 2013-04-23 | 2014-10-29 | 王兴芳 | Steel plate pretreatment production apparatus |
| CN103537986A (en) * | 2013-07-05 | 2014-01-29 | 江苏久维压力容器制造有限公司 | Shot blasting cleaning machine |
| CN104044081A (en) * | 2014-05-29 | 2014-09-17 | 盐城市丰特铸造机械有限公司 | Shot-blast cleaning apparatus and processing technology for thin plates |
| CN204711825U (en) * | 2015-04-02 | 2015-10-21 | 济南大学 | Large plate wheel abrator |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106011415A (en) * | 2016-05-31 | 2016-10-12 | 芜湖鸣人热能设备有限公司 | Steel plate shot blasting box for boiler |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105033867B (en) | Railway track blast cleaning plant | |
| CN208304809U (en) | A kind of shot-blasting machine | |
| CN104400662B (en) | A kind of high ferro train wheel shot peening strengthening device | |
| CN116766069B (en) | Shot blasting machine for surface machining of metal workpiece | |
| CN111975644A (en) | I-steel sandblast rust cleaning device | |
| CN202029043U (en) | Equipment for removing oxidizing layer on surface of steel and removing rust | |
| CN102267102A (en) | Sand/shot blasting device | |
| CN204711825U (en) | Large plate wheel abrator | |
| CN104875122A (en) | Large-scale plate shot-blasting and cleaning device | |
| CN104907937A (en) | Large tank body blast cleaning device | |
| CN204748355U (en) | Railway track peening cleaning device | |
| CN202264153U (en) | Sand blasting and shot blasting device | |
| CN208304814U (en) | Sand blasting room | |
| CN208468116U (en) | Tube body sand blasting room | |
| CN211388358U (en) | Novel continuous shot blasting machine | |
| CN202491183U (en) | Steel mesh crawler-type shot blasting machine | |
| CN203527261U (en) | Steel drum horizontal type shot blasting device | |
| CN204711831U (en) | The sandblasting ramming head of shot-blast apparatus in steel pipe | |
| CN206445656U (en) | A kind of steel structure coating line derusting device | |
| CN203228120U (en) | Rust removal device for steel plates | |
| CN208992498U (en) | A kind of full-automatic sand blasting room | |
| CN203566510U (en) | Stepping spiral steel cylinder shot-blasting cleaning machine | |
| CN202702040U (en) | Beatifying device for steel material electric welding post processing | |
| CN207824703U (en) | A kind of labyrinth type shot-blast cleaning machine | |
| CN105881168A (en) | Surface grinding and polishing machining method and device for stone and ceramic tiles |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150902 |