CN104874317A - Mixing coloring method and mixing coloring system thereof - Google Patents
Mixing coloring method and mixing coloring system thereof Download PDFInfo
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- CN104874317A CN104874317A CN201510283614.XA CN201510283614A CN104874317A CN 104874317 A CN104874317 A CN 104874317A CN 201510283614 A CN201510283614 A CN 201510283614A CN 104874317 A CN104874317 A CN 104874317A
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Abstract
The invention provides an efficient mixing coloring system which comprises a bed, a frame mounted on the bed, a material cylinder body rotatably connected with the frame and a cylinder driving motor used for driving the material cylinder body to move in rotation. The mixing coloring system further comprises a stirring rod located in the inner cavity of the material cylinder body, a stirring rod driving motor used for driving the stirring rod to mix materials in rotation, a feed inlet located on one upper end of the material cylinder body, a V-shaped stirring barrel with one end connectively communicated with the other side of the material cylinder body and used for mixing the materials to move in wavy rolling, a finished-product conveying pipe connected with the other end of the V-shaped stirring barrel and a remaining-material discharge groove arranged on the material cylinder body. The entire process is high in automation degree and convenient to control, base materials and coloring materials can be evenly mixed rapidly and effectively, coloring quality effect of the ceramic base materials is greatly guaranteed, and meanwhile, production efficiency of enterprises is greatly improved.
Description
Technical field
The present invention relates to ceramic base-material production technical field, refer more particularly to and a kind ofly realize using the superfine colored pigment of particle and ceramic base-material to stir by a certain percentage the colorize method and batch mixing coloring system that mix.
Background technology
Pottery base-material its in process of production, need to carry out painted processing to ceramic base-material.Need through being weighed into pond by formula in pottery base-material painted production, stirring pool stir, take out slurry feed coefficient, sieve 2 times, deironing 2 times, slurry sediment pool, take out several large operations such as the fried mud of slurry, spraying dry, thick refining.
The device that the existing overwhelming majority is used in base-material batch mixing coloring apparatus generally adopts stock tank batch mixing painted, is base-material and colorant stirs by a certain percentage in stock tank.Concrete, ceramic base-material and colorant are poured in stock tank after weighing by a certain percentage, and because needs ensure the painted difference of base-material, the precision of weigh base-material and pigment proportion requires very high.In addition, the base-material after weighing and colorant also will stir in stock tank, and stirring technique is complicated, need to sieve 2 times, deironing 2 times, the operation such as slurry sediment pool.As from the foregoing, the existing this stirring and processing operation needed through stock tank complexity, its whole operating process complexity is loaded down with trivial details, a large amount of consumption energy, inefficiency, and then the rising that can cause manufacturing cost, be unfavorable for the reduction of enterprise's production cost and the raising of production efficiency.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide one can realize ceramic base-material and the uniform batch mixing colorize method of coloring material for mixing fast and effectively.
For achieving the above object, technical scheme provided by the present invention is: 1, a kind of batch mixing colorize method, and it comprises the following steps: S1, carry out mix and blend by according to the qualified colorant of technological requirement proportioning and base material mixture; Base material mixture after S2, above-mentioned mix and blend carries out mobile discharging of rolling, to make colorant and base-material be uniformly distributed and fit completely and then make the complete uniform coloring of base-material in mode that is sinusoidal or cosine waveform; S3, mix after colorant and base material mixture carry out discharging.
Simultaneously, the present invention also provides a kind of efficient batch mixing coloring system, it comprises support, be installed on the frame on this support, the material cylinder main body that is rotationally connected is formed and for driving the cylinder body drive motors of this material cylinder main body rotary motion with this frame, also comprise the stirring rod being arranged in described material cylinder body lumen, for the stirring rod drive motors driving this stirring rod to rotate spice, be positioned at the charging aperture of upper end, described material cylinder main body side, one end is connected the V-type agitator of the movement of rolling with waveform for batch mixing communicated with described material cylinder main body opposite side, the finished product carrier pipe be connected with the described V-type agitator other end and the clout letdown tank be arranged in described material cylinder main body.
Further, also include the inspection door be arranged in described material cylinder main body, wherein said inspection door and clout letdown tank are arranged at top and the bottom of described material cylinder main body respectively.
Further, described finished product carrier pipe bottom is also provided with on adjustable for height adjustment pedestal.
Further, described stirring rod is installed on described material cylinder body lumen bottom and rotates tangent with its circumferential inner wall.
Further, described material cylinder main body supports movable pulleies and described frame and forms by being arranged on four groups of its both sides, bottom and be rotationally connected.
Further, described charging aperture is a feeding inlet structure form be obliquely installed from top to bottom.
Again further, described frame is that an angle is from high to low placed by charging aperture to finished product carrier pipe direction.
This programme is by adopting support, be installed on the frame on this support, the material cylinder main body that is rotationally connected is formed and for driving the cylinder body drive motors of this material cylinder main body rotary motion with this frame, also comprise the stirring rod being arranged in above-mentioned material cylinder body lumen, for the stirring rod drive motors driving this stirring rod to rotate spice, be positioned at the charging aperture of upper end, above-mentioned material cylinder main body side, one end is connected the V-type agitator of the movement of rolling with waveform for batch mixing communicated with above-mentioned material cylinder main body opposite side, the finished product carrier pipe be connected with the above-mentioned V-type agitator other end and be arranged at the version of the clout letdown tank in above-mentioned material cylinder main body, can make by be entered into by charging aperture according to the qualified colorant of processing compound and base material mixture in the material cylinder main body that is in and rotates operating condition and to be stirred by the stirring rod in it, above-mentioned base-material after simultaneously stirring and coloring material for mixing thing carry out discharging by V-type agitator and finished product carrier pipe more successively, whole process automation degree is high and be convenient to control, and can realize the Homogeneous phase mixing function of base-material and colorant fast and effectively, ensure that the tinctorial quality effect of ceramic base-material also greatly improves the production efficiency of enterprise greatly simultaneously.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present invention.
Fig. 2 is plan structure schematic diagram of the present invention.
Fig. 3 perspective view of the present invention.
In figure: 1-cylinder body drive motors, 2-stirring rod drive motors, 3-stirring rod, 4-V type agitator, 5-expects cylinder main body, and 6-charging aperture, 7-finished product carrier pipe, 8-clout letdown tank, 9-frame, 10-support, 11-adjusts pedestal, and 12-checks door, and 13-supports movable pulley.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described:
First the present invention provides a kind of batch mixing colorize method, and it comprises the following steps: S1, carry out mix and blend by according to the qualified colorant of technological requirement proportioning and base material mixture; Base material mixture after S2, above-mentioned mix and blend carries out mobile discharging of rolling, to make colorant and base-material be uniformly distributed and fit completely and then make the complete uniform coloring of base-material in mode that is sinusoidal or cosine waveform; S3, mix after colorant and base material mixture carry out discharging.
Shown in accompanying drawing 1 to 3, the present invention also provides a kind of efficient batch mixing coloring system, it comprises support 10, be installed on the frame 9 on this support 10, the material cylinder main body 5 that is rotationally connected is formed and for driving the cylinder body drive motors 1 of this material cylinder main body 5 rotary motion with this frame 9, be arranged in the stirring rod 3 of above-mentioned material cylinder main body 5 inner chamber, for the stirring rod drive motors 2 driving this stirring rod 3 to rotate spice, be positioned at the charging aperture 6 of upper end, above-mentioned material cylinder main body 5 side, one end is connected the V-type agitator 4 of the movement of rolling with waveform for batch mixing communicated with above-mentioned material cylinder main body 5 opposite side, the finished product carrier pipe 7 be connected with above-mentioned V-type agitator 4 other end and the clout letdown tank 8 be arranged in above-mentioned material cylinder main body 5.
Concrete, above-mentioned efficient batch mixing coloring system also includes the inspection door 12 be arranged in above-mentioned material cylinder main body 5, and wherein above-mentioned inspection door 12 and clout letdown tank 8 are symmetricly set in top and the bottom of above-mentioned material cylinder main body 5 respectively.In addition, above-mentioned finished product carrier pipe 7 bottom is also provided with on adjustable for height adjustment pedestal 11.
Concrete, above-mentioned stirring rod 3 is installed on above-mentioned material cylinder main body 5 inner chamber bottom and rotates tangent with its circumferential inner wall.
Preferably, above-mentioned material cylinder main body 5 supports movable pulleies 13 and to form with above-mentioned frame 9 by being arranged on four groups of its both sides, bottom and be rotationally connected.Meanwhile, above-mentioned charging aperture 6 is a feeding inlet structure form be obliquely installed from top to bottom.
Concrete, the above-mentioned frame 9 in this programme be that an angle is from high to low placed, to realize whole efficient batch mixing coloring system from high to low in the placement of certain angle of inclination by charging aperture 6 to finished product carrier pipe 7 direction.It should be noted that in addition, the efficient batch mixing coloring system that this programme provides can realize and the work of current Ceramics Enterprises source material delivery system line, realizes whole ceramic base-material production automation batch mixing, color matching.
During work, first by coordinating qualified colorant and base material mixture to enter into material cylinder main body 5 inner chamber from being in tilted-putted charging aperture 6 by technological requirement, material cylinder main body 5 continuously does counter-clockwise rotary motion under the drive of cylinder body drive motors 1, be arranged in stirring rod 3 High Rotation Speed under the induced effect of stirring rod drive motors 2 of material cylinder main body 5 inner chamber, base-material after stirring and coloring material for mixing thing are transferred in the follow-up V-type agitator 4 communicated with material cylinder main body 5 by passage, it is mobile that mixture carries out rolling with the form of sinusoidal (or cosine) waveform in this V-type agitator 4, to realize colorant and base-material is uniformly distributed and bonds completely, make the complete uniform coloring of base-material, finally complete the base-material after Homogeneous phase mixing and coloring material for mixing thing carries (depending on not going out in figure) on the outfeed belt assembly below discharging to master mixer by finished product carrier pipe 7.In addition, after production terminates, clout is had owing to also remaining in material cylinder main body 5, now expect that cylinder main body 5 is in the low speed state that turns clockwise and reclaims clean clout, stirring rod 3 is stopped the rotation simultaneously, and when material cylinder main body 5 is in the process of clockwise low speed rotation, the clout in it is then dropped by clout letdown tank 8 and carries out discharging.Be more than a work period of the present invention, follow-up production process mainly constantly repeats said process.
The examples of implementation of the above are only the preferred embodiment of the present invention, not limit practical range of the present invention with this, therefore the change that all shapes according to the present invention, principle are done, all should be encompassed in protection scope of the present invention.
Claims (8)
1. a batch mixing colorize method, is characterized in that: comprise the following steps:
S1, carry out mix and blend by according to the qualified colorant of technological requirement proportioning and base material mixture;
Base material mixture after S2, above-mentioned mix and blend carries out mobile discharging of rolling, to make colorant and base-material be uniformly distributed and fit completely and then make the complete uniform coloring of base-material in mode that is sinusoidal or cosine waveform;
S3, mix after colorant and base material mixture carry out discharging.
2. one kind realizes the efficient batch mixing coloring system of a kind of batch mixing colorize method according to claim 1, comprise support (10), be installed on the frame (9) on this support (10), the material cylinder main body (5) that is rotationally connected is formed and for driving the cylinder body drive motors (1) of this material cylinder main body (5) rotary motion with this frame (9), it is characterized in that: also comprise the stirring rod (3) being arranged in described material cylinder main body (5) inner chamber, for the stirring rod drive motors (2) driving this stirring rod (3) to rotate spice, be positioned at the charging aperture (6) of described material cylinder main body (5) upper end, side, one end and described material cylinder main body (5) opposite side are connected the V-type agitator (4) of the movement of rolling with waveform for batch mixing communicated, the finished product carrier pipe (7) be connected with described V-type agitator (4) other end and the clout letdown tank (8) be arranged on described material cylinder main body (5).
3. the efficient batch mixing coloring system of one according to claim 2, it is characterized in that: also include the inspection door (12) be arranged on described material cylinder main body (5), wherein said inspection door (12) and clout letdown tank (8) are arranged at top and the bottom of described material cylinder main body (5) respectively.
4. the efficient batch mixing coloring system of the one according to Claims 2 or 3, is characterized in that: described finished product carrier pipe (7) bottom is also provided with on adjustable for height adjustment pedestal (11).
5. the efficient batch mixing coloring system of the one according to Claims 2 or 3, is characterized in that: described stirring rod (3) is installed on described material cylinder main body (5) inner chamber bottom and rotates tangent with its circumferential inner wall.
6. the efficient batch mixing coloring system of the one according to Claims 2 or 3, is characterized in that: described material cylinder main body (5) supports movable pulley (13) and to form with described frame (9) by being arranged on four groups of its both sides, bottom and be rotationally connected.
7. the efficient batch mixing coloring system of the one according to Claims 2 or 3, is characterized in that: described charging aperture (6) is a feeding inlet structure form be obliquely installed from top to bottom.
8. the efficient batch mixing coloring system of one according to claim 7, is characterized in that: described frame (9) is that an angle is from high to low placed by charging aperture (6) to finished product carrier pipe (7) direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510283614.XA CN104874317A (en) | 2015-05-28 | 2015-05-28 | Mixing coloring method and mixing coloring system thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510283614.XA CN104874317A (en) | 2015-05-28 | 2015-05-28 | Mixing coloring method and mixing coloring system thereof |
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| CN104874317A true CN104874317A (en) | 2015-09-02 |
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| CN201510283614.XA Pending CN104874317A (en) | 2015-05-28 | 2015-05-28 | Mixing coloring method and mixing coloring system thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105664751A (en) * | 2016-03-30 | 2016-06-15 | 佛山市宝岩机器制造有限公司 | High-speed mixing and coloring batching apparatus |
| CN107088961A (en) * | 2017-05-18 | 2017-08-25 | 广东博晖机电有限公司 | A kind of batch mixer with sparge pipe |
| CN107097354A (en) * | 2017-05-18 | 2017-08-29 | 广东博晖机电有限公司 | A kind of ceramic powder dry method additive colo(u)r system and its method of work |
| CN115008593A (en) * | 2022-05-07 | 2022-09-06 | 佛山市诺鑫科科技有限公司 | Novel ceramic raw material production line and production process thereof |
-
2015
- 2015-05-28 CN CN201510283614.XA patent/CN104874317A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105664751A (en) * | 2016-03-30 | 2016-06-15 | 佛山市宝岩机器制造有限公司 | High-speed mixing and coloring batching apparatus |
| CN107088961A (en) * | 2017-05-18 | 2017-08-25 | 广东博晖机电有限公司 | A kind of batch mixer with sparge pipe |
| CN107097354A (en) * | 2017-05-18 | 2017-08-29 | 广东博晖机电有限公司 | A kind of ceramic powder dry method additive colo(u)r system and its method of work |
| CN115008593A (en) * | 2022-05-07 | 2022-09-06 | 佛山市诺鑫科科技有限公司 | Novel ceramic raw material production line and production process thereof |
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Address after: 528000 Guangdong province Foshan City Huijin industrial city Baini town Sanshui District No. 7 (since 01) Applicant after: Foshan Baoyan Machine Manufacturing Co., Ltd. Address before: 528000, Foshan, Guangdong Province Nanhai District, Shishan Bai Sha bridge second industrial zone Applicant before: Foshan Baoyan Machine Manufacturing Co., Ltd. |
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Application publication date: 20150902 |
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